2011 FORD KUGA 303-

Clutch Pedal Position (CPP) Switch(33 503 0)
Removal
1. CAUTION: Make sure that the clutchpedal remains in the rest position.
2
451
E101866
Installation
1.CAUTION: Make sure that the clutch
pedal remains in the rest position.
To install, reverse the removal procedure.
G1065474en2008.50 Kuga8/2011
303-14- 47
Electronic Engine Controls— 2.5L Duratec (147kW/200PS) - VI5303-14-
47
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Halfshaft Seal LH
Special Tool(s)303-293
Remover, Crankshaft Seal
21143
Special Tool(s)308-203
Installer, Differential Double
Lip Seal
16066
Removal
1.Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
3. Special Tool(s): 303-293
303-293303-293
E114366
Installation
1.Special Tool(s): 308-203
308-203308-203
E114367
2.Refer to: Front Halfshaft LH (205-04 Front Drive
Halfshafts, Removal and Installation).
3. Refer to: Transmission Fluid Level Check
(307-01 Automatic Transmission/Transaxle -
Vehicles With: 5-Speed Automatic Transaxle
- AW55 AWD, General Procedures).
G1163610en2008.50 Kuga8/2011
307-01- 67
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 67
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Torque Converter Seal
Special Tool(s) / General Equipment303-293
Remover, Crankshaft Seal
21143
Special Tool(s) / General Equipment308-095
Installer, Input Shaft Bearing
16038
Round-Ended Steel Rule
Materials
Specification
Name
WSS-M2C924-A / 4U7J-
M2C924-AA
Automatic Transmission
Oil E-AW
Removal
1.
Refer to: Transmission (307-01 Automatic
Transmission/Transaxle - Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD,
Removal).
2.
E115423
3. Special Tool(s): 303-293
303-293303-293
E115424
G1163637en2008.50 Kuga8/2011
307-01- 73
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 73
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission Fluid Pan
Special Tool(s)303-428
Separator, Oil Pan
21179
Materials
Specification
Name
WSS-M4G320-A3 /
6G9N-M4G320-AA
Silicone Sealant LG
Removal
1.
E115314
2.
Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
3.
E115327
4. Special Tool(s): 303-428
2.
x9
303-428
x9
303-428
1
2
E115341
G1163608en2008.50 Kuga8/2011
307-01- 75
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 75
REMOVAL AND INSTALLATION
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Transmission
Removal
Special Tool(s) / General Equipment303-290-01
Adapter for 303-290A
2114001
303-290-03A
Adapter for 303-290A
30329003A
303-290-05A
Adapter for 303-290A
30329005A
Special Tool(s) / General Equipment303-290A
Support Bar, Engine
303290A
303-290A-14
Adapter for 303-290A
303290A14
Cable Ties
Transmission Jack
Wooden Block
1. Refer to: Health and Safety Precautions (100-00
General Information, Description and
Operation).
2. Refer to: Cowl Panel Grille (501-02 Front End
Body Panels, Removal and Installation).
3.
E114689
G1163644en2008.50 Kuga8/2011
307-01- 82
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 82
REMOVAL
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

4.On both sides.
Loosen: 3
turn(s)
E99147
x3
5.Refer to: Battery(414-01 Battery, Mounting and
Cables, Removal and Installation).
6.
E101006
7. Refer to: Air Cleaner (303-12 Intake Air
Distribution and Filtering - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
8. NOTE: Only tighten the bolts finger tight at this
stage.
E114727
9.
G1163644en2008.50 Kuga8/2011
307-01- 83
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 83
REMOVAL
TO MODEL INDEX
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

30.Lower the vehicle. 31.Install the Special Tool(s): 303-290-01,
303-290-03A, 303-290-05A, 303-290A,
303-290A-14
307-01- 88
Automatic Transmission/Transaxle
— Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
307-01- 88
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
E114725
32.
E114607
33.
G1163644en2008.50 Kuga8/2011
303-290A
303-290-01
303-290-05A
303-290-03A303-290-01303-290A-14
1
2
x2
E114608
34.
Special Tool(s): 303-290A

E114726
35.Refer to: Lifting(100-02 Jacking and Lifting,
Description and Operation).
36. CAUTION: Make sure that all openings are sealed.
E114624
37.
G1163644en2008.50 Kuga8/2011
307-01-89
AutomaticTransmission/Transaxle—VehiclesWith:
5-SpeedAutomaticTransaxle-AW55AWD307-01-89
REMOVAL
TO MODEL INDEX
BACK TO CHAPTER INDEXFORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL
303-290A
x2
E114620