2011 FORD KUGA fuel tank removal

Fuel Pump and Sender Unit — 2.5L Duratec (147kW/200PS) -VI5
Special Tool(s) / General Equipment
310-210
Wrench, Fuel Tank Sender
Unit
E115757
Special Tool(s) / General Equipment310-211
Wrench, Fuel Tank Sender
Unit
E115758
Fluid Container
Removal
NOTE:Removal steps in this procedure may
contain installation details.
1. Refer to: Fuel Tank - 2.5L Duratec
(147kW/200PS) - VI5 (310-01 Fuel Tank and
Lines, Removal and Installation).
2. Special Tool(s): 310-211
Torque: 1
10Nm
310-211
x2
310-211
x2
E114253
3. CAUTION: Take extra care not to
damage the fuel tank level sensor float
and arm.
E112921
4.
E112922
Vehicles without fuel fired booster heater
5.Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E116270
G1000791en2008.50 Kuga8/2011
310-01- 18
Fuel Tank and Lines
310-01- 18
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

6.Special Tool(s): 310-210
Torque: 1
10Nm
310-210
x2
310-210
x2
E116489
Vehicles with fuel fired booster heater
7.Refer to: Quick Release Coupling (310-00 Fuel
System - General Information, General
Procedures).
E112978
8. CAUTION: Take extra care when handling the component terminals.
Special Tool(s): 310-210
Torque: 1
10Nm
310-210
x2
310-210
x2
E116490
1
All vehicles
9. CAUTION: Take extra care not todamage the fuel tank level sensor float
and arm.
E112979
10. WARNING: Be prepared to collectescaping fluid.
CAUTION: Use suitable paper to absorb
any escaping fluid.
Drain ther reservoir.
General Equipment: Fluid Container
E114482
Vehicles with fuel fired booster heater
NOTE: This step is only necessary when installing
a new component.
G1000791en2008.50 Kuga8/2011
310-01- 19
Fuel Tank and Lines
310-01- 19
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

11. CAUTION: If either component isdamaged, new paired components must
be installed.
E116518
Installation
1.To install, reverse the removal procedure.
Vehicles with fuel fired booster heater
NOTE: This step is only necessary when installing
a new component.
2. NOTE: Make sure that the component is clean
and free of foreign material.
Tighten the bolt until the head is sheared off.
E115615
NOTE: This step is only necessary when installing
a new component. 3.
E112980
G1000791en2008.50 Kuga8/2011
310-01-
20
Fuel Tank and Lines
310-01- 20
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL