2011 FORD KUGA timing

Crankshaft Front Seal(21 467 0)
Special Tool(s)211-014
Remover, Steering Wheel
13019
303-1180
Installer, Crankshaft Front
Seal
E62050
303-293
Remover, Crankshaft Seal
21143
Removal
1.Refer to: Timing Belt (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
2. Special Tool(s): 211-014
E64877
211-014
3.Special Tool(s): 303-293
E65179
303-293
Installation
1.Special Tool(s): 303-1180
E64880
303-1180
2. NOTE: The crankshaft timing pulley can only
be installed in 1 position on the crankshaft
splines.
E64881
3. Refer to: Timing Belt (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
G543324en2008.50 Kuga8/2011
303-01- 22
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
22
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Timing Belt(21 304 0)
Special Tool(s) / General Equipment303-1054
Locking Tool, Timing Belt
Tensioner
3031054
303-1179
Holding Wrench, Crankshaft
E62035
Trolley Jack
Two Leg Puller
Removal
1.Refer to: Air Conditioning (A/C) Compressor
Belt (303-05 Accessory Drive - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
2.
E68741
3. General Equipment: Trolley Jack
E66944
4.
E68472
2
1
5.
E68742
G543492en2008.50 Kuga8/2011
303-01- 25
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
25
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Vehicles with mechanical timing belt tensioner
9.
E68488
1
3
2
Vehicles with automatic timing belt tensioner
10. WARNING: Take extra care whenhandling the compressed spring.
Install the Special Tool(s): 303-1054
1
2
E113799
303-1054
11. WARNING: Take extra care whenhandling the compressed spring.
Special Tool(s): 303-1054
E113800
1
2
3
303-1054
G543492en2008.50 Kuga8/2011
303-01- 27
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
27
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Installation
Vehicles with mechanical timing belt tensioner
1. NOTE:Make sure that new components are
installed.
1. Torque: 25
Nm
3. Torque: 25Nm
E68489
3
1
2
-20 C 20 C 50 C
Vehicles with automatic timing belt tensioner
2. NOTE: Make sure that new components are
installed.
1. Torque: 25
Nm
3. Special Tool(s): 303-1054 Torque: 25
Nm
E113801
12
3
303-1054
3. WARNING: Take extra care when handling the compressed spring.
Remove the Special Tool(s): 303-1054
E113802
303-1054
G543492en2008.50 Kuga8/2011
303-01- 28
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
28
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Camshafts(21 284 0)
Special Tool(s) / General Equipment303-1178
Timing Tool Camshaft
E62051
Punch
Materials
Specification
Name
WSS-M2C913-C
Engine Oil - 5W-30
WSK-M2G348-A7 /
5U7J-M2G348-BA
Flange Sealant - Anaer-
obic LP
Removal
1.
Refer to: Camshaft Seal (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
2.
E113641
3. Remove the Special Tool(s): 303-1178
E66324
303-1178
4.General Equipment: Punch
E68948
5.Loosen each bolt 2 turns at a time until all bolts
are removed.
G543491en2008.50 Kuga8/2011
303-01- 31
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
31
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Camshaft Seal(21 288 0)
Special Tool(s)303-1054
Locking Tool, Timing Belt
Tensioner
3031054
303-1178
Timing Tool Camshaft
E62051
303-1179
Holding Wrench, Crankshaft
E62035
303-1182
Timing Tool, Crankshaft
E62027
303-318
Aligner/Installer, Crankshaft
Front Seal
21148
Removal
1.Remove the following items:
1. Refer to: Ignition Coil-On-Plug (303-07
Engine Ignition - 2.5L Duratec
(147kW/200PS) - VI5, Removal and
Installation).
2. Refer to: Starter Motor (303-06 Starting
System - 2.5L Duratec (147kW/200PS) -
VI5, Removal and Installation).
2.
E67902
3.
E68679
x5
G1166799en2008.50 Kuga8/2011
303-01- 36
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
36
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

4.
E67905
5.
E68491
6.
E68745
7.Refer to: Timing Belt (303-01 Engine - 2.5L
Duratec (147kW/200PS) - VI5, Removal and
Installation).
8. Install the Special Tool(s): 303-1178
Torque: 10
Nm
E66324
303-1178
9.
E68749
10.
E74333
x2
G1166799en2008.50 Kuga8/2011
303-01- 37
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
37
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

5. CAUTION: Make sure that theinstallation marks are aligned.
E113883
Vehicles with mechanical timing belt tensioner
6. NOTE: Make sure that new components are
installed.
1. Torque: 25
Nm
3. NOTE: The timing belt tensioner setting is
dependant on the engine temperature.
Torque: 25
Nm
E68489
3
1
2
-20 C 20 C 50 C
G1166799en2008.50 Kuga8/2011
303-01- 39
Engine— 2.5L Duratec (147kW/200PS) - VI5303-01-
39
REMOVAL AND INSTALLATION
TO MODEL INDEX
BACK TO CHAPTER INDEX
FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL