2011 FORD KUGA torque

Outer Constant Velocity (CV) Joint Boot(14 338 0)
Special Tool(s)204-169
Clamping Tool, Boot
Retaining Clamp
14044
Removal
1.Remove the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot
(205-04 Front Drive Halfshafts, Removal and
Installation).
2.
E77185
Installation
1. Fill the CV joint with grease.
•
• Insert a small screwdriver under the boot
seat to allow the air to escape.
E77333
2.Special Tool(s): 204-169
Torque: 21
Nm
E77542
204-169
3.Install the inner CV joint boot.
Refer to: Inner Constant Velocity (CV) Joint Boot
(205-04 Front Drive Halfshafts, Removal and
Installation).
G1076989en2008.50 Kuga8/2011
205-04- 30
Front Drive Halfshafts
205-04- 30
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Installation
1.On both sides.
E101644
2.On both sides.
Torque: 1
15Nm
E101643
3. NOTE: Only tighten the bolt finger tight at this
stage.
On both sides.
E101641
4. Fabricate a spacer.
E69209
226
40
5.On both sides.
General Equipment: Transmission Jack
G1058429en2008.50 Kuga8/2011
205-05- 5
Rear Drive Halfshafts
205-05- 5
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

1
2
E93313
6.On both sides.
Torque: 130
Nm
E101642
7.Remove the following items:
1. Spacer
2. General Equipment: Transmission Jack
8. On both sides.
Torque: 5
Nm
E114252
G1058429en2008.50 Kuga8/2011
205-05- 6
Rear Drive Halfshafts
205-05- 6
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

9.On both sides.
Material: Sealant LGN (WSK-M2G349-A8 /
9U7J-M2G349-AA) adhesive
E120924
10. On both sides.
E101640
11 .On both sides.
Torque: 1
10Nm
x4x4
E101639
12.On both sides.
Refer to: Spring(204-02 Rear Suspension,
Removal and Installation).
13. WARNING: Make sure that no load is placed on the brake hose.
On both sides.
Torque: 1
10Nm
x2x2
E101662
14.On both sides.
Material: Sealant LGN (WSK-M2G349-A8 /
9U7J-M2G349-AA) adhesive
Torque: 50
Nm
E101661
G1058429en2008.50 Kuga8/2011
205-05- 7
Rear Drive Halfshafts
205-05- 7
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

too close to the fluid level indicator assembly,
or float assembly damage.
Bypass Condition Test
1. Check the fluid in the brake master cylinderreservoir. Fill the brake master cylinder reservoir
if low or empty.
2. Observe the fluid level in the brake master cylinder reservoir. If after several brake
applications, the fluid level remains the same,
measure the wheel turning torque required to
rotate the wheels with the brakes applied as
follows:
Place the transaxle in the NEUTRAL position.
Raise and support the vehicle. REFER to: (100-02
Jacking and Lifting) Jacking (Description and Operation),
Lifting (Description and Operation).
Apply the brakes with a minimum of 445 N (100
lb) and hold for approximately 15 seconds. With
the brakes still applied, exert a torque on the front
wheels of 10.1 Nm (75 lb ft). If either wheel rotates,
install a new brake master cylinder.
REFER to: Brake Master Cylinder - 2.5L Duratec
(147kW/200PS) - VI5 (206-06 Hydraulic Brake
Actuation, Removal and Installation).
Non-Pressure Leaks
Any empty brake master cylinder reservoir
condition may be caused by two types of
non-pressure external leaks.
Type 1: An external leak may occur at the brake
master cylinder reservoir cap because of incorrect
positioning of the gasket and cap. Reposition the
cap and gasket.
Type 2: An external leak may occur at the brake
master cylinder reservoir mounting seals. Service
such a leak by installing new seals.
G1058975en2008.50 Kuga8/2011
206-00- 19
Brake System - General Information
206-00- 19
DIAGNOSIS AND TESTING
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E139915
11 .With the brake pedal fully depressed tighten the
bleed nipple.
Torque: 9
Nm
G1464506en2008.50 Kuga8/2011
206-00- 25
Brake System - General Information
206-00- 25
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E139915
11 .With the brake pedal fully depressed tighten the
bleed nipple.
Torque: 9
Nm
G1057428en2008.50 Kuga8/2011
206-00- 30
Brake System - General Information
206-00- 30
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E139456
21.
E137083
1
2
x20
22.On both sides.
Torque: 9
Nm
G1420093en2008.50 Kuga8/2011
206-00- 33
Brake System - General Information
206-00- 33
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL