2011 FORD KUGA air hose

Description
Item
Fuel tank retaining straps
9Description
Item
Line, fuel tank to fuel distribution pipe
10
Connection, fuel-fired booster
heater/additional heater
11
E105871
1
2
3
4
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6
Description
Item
Fuel-filler pipe
1
Fuel filler opening, capless
2
Vent hose, fuel filler pipe
3Description
Item
Overflow hose, fuel filler pipe
4
EVAP venting/breather hose
5
Fuel pump and lines for the fuel-fired
booster heater/additional heater
6
G1079157en2008.50 Kuga8/2011
310-01-
3
Fuel Tank and Lines
310-01- 3
DESCRIPTION AND OPERATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

E105872
1
2
4
5
6
7
10
8
11
3
9
Description
Item
Fuel pump and level indicator module,
left-hand side
1
Seal, fuel pump and level indicator
module, left-hand side
2
Retaining ring, fuel pump and level
indicator module, left-hand side
3
Nut, fuel pump and level indicator module,
left-hand side
4
Float, fuel pump and level indicator
module, left-hand side
5Description
Item
Suction hose, left-hand half of the fuel tank
6
Fuel pump and level indicator module,
right-hand side
7
Nut, fuel pump and level indicator module,
right-hand side
8
Retaining ring, fuel pump and level
indicator module, right-hand side
9
Seal, fuel pump and level indicator
module, right-hand side
10
Float, fuel pump and level indicator
module, right-hand side
11
G1079157en2008.50 Kuga8/2011
310-01-
4
Fuel Tank and Lines
310-01- 4
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Changing the right-hand fuel pump and level
indicator module
E113328
If the right-hand fuel pump and level indicator
module needs to be changed on a vehicle with a
booster heater/additional heater, the bore for the
connection to the fuel-fired booster
heater/additional heater must be drilled.
The right-hand fuel pump and level indicator
module contains a demand-switched electric fuel
pump which drives two suction jet pumps. One of
them ensures that fuel is pumped from the left-hand
half of the tank into the right-hand half. On-demand
switching is performed by the fuel pump module.
To remove the right-hand fuel pump and level
indicator module it is necessary to detach theleft-hand fuel pump and level indicator module and
pull it out slightly so that the connecting hose can
be detached and the connector for the left-hand
fuel pump and level indicator module can be
disconnected. The left-hand fuel pump and level
indicator module can be removed without detaching
the right-hand fuel pump and level indicator
module.
The instrument cluster uses the signals from both
fuel fill level sensors to determine the fuel fill level.
The resistor tracks of the fuel fill level sensors
cannot be replaced individually.
The fuel filter is designed to last for the service life
of the vehicle and does not need to be replaced.
The right-hand fuel pump and level indicator
module contains an overpressure limiting valve.
This overpressure limiting valve ensures that the
fuel pressure between the injectors and the
right-hand fuel pump and level indicator module
does not exceed 3.3 bar after the engine is
stopped. This reduces the formation of vapor
bubbles and also prevents dripping from the
injectors.
Fuel filler pipe and tank cap
NOTE:
Any water in the filling area can cause the
mechanism to freeze at temperatures below 0 °C.
In this case the closing mechanism will not open
when the nozzle of the petrol/diesel pump is
inserted.
43
1
2
1
5
43
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2
1
5
E100648
G1090887en2008.50 Kuga8/2011
310-01- 6
Fuel Tank and Lines
310-01- 6
DESCRIPTION AND OPERATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

Fuel Tank Filler Pipe
General EquipmentFluid ContainerGeneral EquipmentFuel Tank Draining Equipment
Hose Clamp Remover/Installer
Removal
WARNING: Make sure that the fuel tank is
no more than 3/4 full.
NOTE: Removal steps in this procedure may
contain installation details.
1. Remove the rear wheel on right-hand side.
Refer to: Wheel and Tire (204-04 Wheels and
Tires, Removal and Installation).
2. WARNING: Be prepared to collect escaping fluid.
CAUTION: Use suitable paper to absorb
any escaping fluid.
General Equipment: Hose Clamp Remover/Installer
E117531
3. Torque: 10Nm
x2x2
E117532
G1000790en2008.50 Kuga8/2011
310-01- 12
Fuel Tank and Lines
310-01- 12
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL

4. WARNING: Fuel may still be present inthe fuel tank after draining.
1. Make sure, that the fuel filler pipe is abovethe fuel level.
General Equipment: Hose ClampRemover/Installer
2. Drain the reservoir.
General Equipment: Fuel Tank DrainingEquipment
General Equipment: Fluid Container
E126409
12
Installation
1. To install, reverse the removal procedure. 2. NOTE:
Make sure that a new component is
installed.
1.
NOTE: Make sure that a new clamp is
installed.
NOTE: Make sure that the clamp is installed
to the same orientation as when removed.
General Equipment: Hose Clamp Remover/Installer
2. NOTE: Make sure that a new clamp is
installed.
NOTE: Make sure that the clamp is installed
to the same orientation as when removed.
General Equipment: Hose Clamp Remover/Installer
1
2
E117533
G1000790en2008.50 Kuga8/2011
310-01- 13
Fuel Tank and Lines
310-01- 13
REMOVAL AND INSTALLATION
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FORD KUGA 2011.0MY WORKSHOP REPAIR MANUAL