2011 FORD KUGA pdm

SECTION 303-04A Fuel Charging and Controls— 2.5L Duratec
(147kW/200PS) - VI5
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-04A-2
Fuel Injector 1 ........................................................................\
.............................................
303-04A-2
Fuel Injector 2 ........................................................................\
.............................................
303-04A-2
Fuel Injector 3 ........................................................................\
.............................................
303-04A-2
Fuel Injector 4 ........................................................................\
.............................................
303-04A-2
Fuel Injector 5 ........................................................................\
.............................................
303-04A-3
Fuel Pump Driver Module (FPDM) ........................................................................\
.............
303-04A-3
Throttle Body ........................................................................\
..............................................
303-04A-1
Fuel Charging and Controls
— 2.5L Duratec (147kW/200PS) -
VI5
303-04A- 1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Fuel Pump Driver Module (FPDM) (G1246047)
345
21
2S7T-14A464-EA
C739
TO DECOS (PEM)
HARNESS 14014
31-RE31BKWA1.515S-RG2FGN-OGWA1.531S-RG2FBK-RDWA1.5
15S-RE31GN-OGWA1.5
49-RE31BU-YEWA0.75
Throttle Body (G1226700)
52
3
14
6
2L1T-14A464-YA
C589
TO ELECTRONIC THROTTLE ACTUATOR
HARNESS 12A690 32-RG3 WH-BU R2 0.75 G
91S-RG3 BK-OG R2 0.75 G 8-RG3 WH-BU R2 0.75 G
15S-RG3 GN-RD R2 0.75 G 9-RG3 BN-BU R2 0.75 G 33-RG3 YE-BU R2 0.75 G
303-04A-
3
Fuel Charging and Controls
— 2.5L Duratec (147kW/200PS) -
VI5
303-04A-3
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
TO KVM (IGN RELAY)
FJB (PARTIAL)
PM
(+) (-)
.
25.0
FWK
RD
30-DA25
+10A
F138
31-BA11 BK FLR9 25.0
G1
BATTERY
GROUND
GROUND ENGINE G8
C96 27
BB02
.
IGNITION
GND MICRO
CAN
S162
1.5
WA
GN-WH
15-DA6
B+11B-35.0
FLR9
BK
31-BA11B
C1-5
C1-1C1-3
C1-2
R12
GROUND RIGHT
G70A
17C100
1.5
WA
GN-OG
15S-RE31
22 C96+F111 15A
+60A
F3
6.0
WA
RD
30-DA1
15-CG1731-CG1791-CG17
C988124
+F130 10A
2GNDEMC GND 4
HS CAN -
7
IGNITION 1HS CAN +
8
CAN
2CF02.
BB03
.
+
F15 30A
30-GC11 RD WA 2.5
15-GC11 GN-YE WA 2.5
15-GC13 GN-BU WA 0.75
0.50
WA
BK-BU
31S-GC13
M
1CB30
.
1
C852C852
2
2PWR
5 FUEL PUMP -3 GND
PWM 1
4 FUEL PUMP +
.E220
2.5
WA
BK
31-GC11
GROUND ELECTRONIC LEFT FRONT G31C
C862
12
C862
1
2
.
1CA38
31-GC13 BK WA 0.50
C7391
C739354
2
E515
.
C73665
C113 24
49-RE31 BU-YE WA 0.75
15S-RG2F GN-OG WA 1.5
C7361
31S-RG2F BK-RD WA 1.5
1.5
WA
BK
31-RG2F
1.5
WA
BK
31-RE32S50
1.5
WA
BK
31-RE31
R4
.
DC21
15S-BB18 GN-BK WA 0.50
S118
91-BB18 BK-GN WA 0.50
1.5
WA
GN-OG
15-DA5
91-DA3 BK-OG WA 1.0
1.5
WA
RD
30-BB19D
+20A
F11
C113
11
0.50
WA
GN-BK
15S-BB18
C219 18
G31A
LEFT FRONT
ELECTRONIC
GROUND
+
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
BB02.
.
GROUNDGGROUNDGGGROUNDWHEELARCH
.Four-Wheel Drive (4WD) Control Module
.EJB
.
Brake Vacuum Pump
.Fuel Pump Driver Module (FPDM)
ELECTRONICEELECTRONICEEELECTRONICFENDER.Brake Vacuum Switch
.Fuel Pump and Sender Unit
.Ignition Rela
FENDER
303-14A-6 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, LHD 4WD
2011.0 Kuga (G1313076)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
TO KVM (IGN RELAY)
FJB (PARTIAL)
PM
(+) (-)
.
25.0
FWK
RD
30-DA25
+10A
F138
31-BA11 BK FLR9 25.0
G1
BATTERY
GROUND
GROUND ENGINE G8
C96 27
BB02
.
IGNITION
GND MICRO
CAN
S162
1.5
WA
GN-WH
15-DA6
B+11B-35.0
FLR9
BK
31-BA11B
C1-5
C1-1C1-3
C1-2
R12
GROUND RIGHT
G70A
17C100
1.5
WA
GN-OG
15S-RE31
22 C96+F111 15A
+60A
F3
6.0
WA
RD
30-DA1
15-CG1731-CG1791-CG17
C988124
+F130 10A
2GNDEMC GND 4
HS CAN -
7
IGNITION 1HS CAN +
8
CAN
2CF02.
BB03
.
+
F15 30A
30-GC11 RD WA 2.5
15-GC11 GN-YE WA 2.5
15-GC13 GN-BU WA 0.75
0.50
WA
BK-BU
31S-GC13
M
1CB30
.
1
C852C852
2
2PWR
5 FUEL PUMP -3 GND
PWM 1
4 FUEL PUMP +
.E220
2.5
WA
BK
31-GC11
GROUND ELECTRONIC LEFT FRONT G31C
C862
12
C862
1
2
.
1CA38
31-GC13 BK WA 0.50
C7391
C739354
2
E515
.
C73665
C113 24
49-RE31 BU-YE WA 0.75
15S-RG2F GN-OG WA 1.5
C7361
31S-RG2F BK-RD WA 1.5
1.5
WA
BK
31-RG2F
1.5
WA
BK
31-RE32S50
1.5
WA
BK
31-RE31
R4
.
DC21
15S-BB18 GN-BK WA 0.50
S118
91-BB18 BK-GN WA 0.50
1.5
WA
GN-OG
15-DA5
91-DA3 BK-OG WA 1.0
1.5
WA
RD
30-BB19D
+20A
F11
C113
11
0.50
WA
GN-BK
15S-BB18
C219 18
G31A
LEFT FRONT
ELECTRONIC
GROUND
+
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
BB02.
.
GROUNDGGROUNDGGGROUNDWHEELARCH
.Four-Wheel Drive (4WD) Control Module
.EJB
.
Brake Vacuum Pump
.Fuel Pump Driver Module (FPDM)
ELECTRONICEELECTRONICEEELECTRONICFENDER.Brake Vacuum Switch
.Fuel Pump and Sender Unit
.Ignition Rela
FENDER
303-14A-12 Engine Control—Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, LHD 4WD
2011.0 Kuga (G1313075)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
TO KVM (IGN RELAY)
FJB (PARTIAL)
PM
(+) (-)
.
25.0
FWK
RD
30-DA25
+10A
F138
31-BA11 BK FLR9 25.0
G1
BATTERY
GROUND
GROUND ENGINE G8
C96 27
BB02
.
IGNITION
GND MICRO
CAN
S162
1.5
WA
GN-WH
15-DA6
B+11B-35.0
FLR9
BK
31-BA11B
C1-5
C1-1C1-3
C1-2
R12
GROUND RIGHT
G70A
17C100
1.5
WA
GN-OG
15S-RE31
22 C96+F111 15A
+60A
F3
6.0
WA
RD
30-DA1
15-CG1731-CG1791-CG17
C988124
+F130 10A
2GNDEMC GND 4
HS CAN -
7
IGNITION 1HS CAN +
8
CAN
2CF02.
BB03
.
+
F15 30A
30-GC11 RD WA 2.5
15-GC11 GN-YE WA 2.5
15-GC13 GN-BU WA 0.75
0.50
WA
BK-BU
31S-GC13
M
1CB30
.
1
C852C852
2
2PWR
5 FUEL PUMP -3 GND
PWM 1
4 FUEL PUMP +
.E220
2.5
WA
BK
31-GC11
GROUND ELECTRONIC LEFT FRONT G31C
C862
12
C862
1
2
.
1CA38
31-GC13 BK WA 0.50
C7391
C739354
2
E515
.
C73665
C113 24
49-RE31 BU-YE WA 0.75
15S-RG2F GN-OG WA 1.5
C7361
31S-RG2F BK-RD WA 1.5
1.5
WA
BK
31-RG2F
1.5
WA
BK
31-RE32S50
1.5
WA
BK
31-RE31
R4
.
DC21
15S-BB18 GN-BK WA 0.50
S118
91-BB18 BK-GN WA 0.50
1.5
WA
GN-OG
15-DA5
91-DA3 BK-OG WA 1.0
1.5
WA
RD
30-BB19D
+20A
F11
C113
11
0.50
WA
GN-BK
15S-BB18
C219 18
G31A
LEFT FRONT
ELECTRONIC
GROUND
+
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
BB02.
.
GROUNDGGROUNDGGGROUNDWHEELARCH
.Four-Wheel Drive (4WD) Control Module
.EJB
.
Brake Vacuum Pump
.Fuel Pump Driver Module (FPDM)
ELECTRONICEELECTRONICEEELECTRONICFENDER.Brake Vacuum Switch
.Fuel Pump and Sender Unit
.Ignition Rela
FENDER
303-14A-18 Engine Control—Vehicles With: 6-Speed Manual Transaxle - M66 AWD, RHD 4WD
2011.0 Kuga (G1313078)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
TO KVM (IGN RELAY)
FJB (PARTIAL)
PM
(+) (-)
.
25.0
FWK
RD
30-DA25
+10A
F138
31-BA11 BK FLR9 25.0
G1
BATTERY
GROUND
GROUND ENGINE G8
C96 27
BB02
.
IGNITION
GND MICRO
CAN
S162
1.5
WA
GN-WH
15-DA6
B+11B-35.0
FLR9
BK
31-BA11B
C1-5
C1-1C1-3
C1-2
R12
GROUND RIGHT
G70A
17C100
1.5
WA
GN-OG
15S-RE31
22 C96+F111 15A
+60A
F3
6.0
WA
RD
30-DA1
15-CG1731-CG1791-CG17
C988124
+F130 10A
2GNDEMC GND 4
HS CAN -
7
IGNITION 1HS CAN +
8
CAN
2CF02.
BB03
.
+
F15 30A
30-GC11 RD WA 2.5
15-GC11 GN-YE WA 2.5
15-GC13 GN-BU WA 0.75
0.50
WA
BK-BU
31S-GC13
M
1CB30
.
1
C852C852
2
2PWR
5 FUEL PUMP -3 GND
PWM 1
4 FUEL PUMP +
.E220
2.5
WA
BK
31-GC11
GROUND ELECTRONIC LEFT FRONT G31C
C862
12
C862
1
2
.
1CA38
31-GC13 BK WA 0.50
C7391
C739354
2
E515
.
C73665
C113 24
49-RE31 BU-YE WA 0.75
15S-RG2F GN-OG WA 1.5
C7361
31S-RG2F BK-RD WA 1.5
1.5
WA
BK
31-RG2F
1.5
WA
BK
31-RE32S50
1.5
WA
BK
31-RE31
R4
.
DC21
15S-BB18 GN-BK WA 0.50
S118
91-BB18 BK-GN WA 0.50
1.5
WA
GN-OG
15-DA5
91-DA3 BK-OG WA 1.0
1.5
WA
RD
30-BB19D
+20A
F11
C113
11
0.50
WA
GN-BK
15S-BB18
C219 18
G31A
LEFT FRONT
ELECTRONIC
GROUND
+
Battery
GROUNDGGROUNDGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
BB02.
.
GROUNDGGROUNDGGGROUNDWHEELARCH
.Four-Wheel Drive (4WD) Control Module
.EJB
.
Brake Vacuum Pump
.Fuel Pump Driver Module (FPDM)
ELECTRONICEELECTRONICEEELECTRONICFENDER.Brake Vacuum Switch
.Fuel Pump and Sender Unit
.Ignition Rela
FENDER
303-14A-24 Engine Control—Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD, RHD 4WD
2011.0 Kuga (G1313077)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

6
154
3229-GG14 OG WA 0.35
15-GG14 GN-RD WA 0.35
0.50
WA
BK-OG
91-GG14
91-DA2 BK-BU WA 0.75
5
30.35
WA
WH-GN
8-GL37
10-GL37 GY-OG WA 0.35
9
32 V BAT.
4 V IGN15 V ACCESSORY(CRANK)
6 GROUND
FUEL RTN (GND) 78
FUEL SENSE
5PATSTX
3PATSRX
SIDE LIGHT(PWM)
9
31
PEDAL +5VACC PEDAL INPUT 1413
PEDAL GND
28 LOW WASHER LEVEL
KEYIN SW.
26
MENU1 SWITCH 30
10
CLUTCH SWITCH
18
HS CAN +17
HS CAN -
MS CAN + 23MS CAN - 22
BRAKE SW 29
NOT IN PARK
25
27
SET/RESET SW
BRAKE PEDAL INPUT 12
CLUTCH PEDAL INPUT 11
REAR FOG
1
FRONT FOG
16
MENU2 SWITCH 2
20
FUEL SENSE 4WD
CAN
PAT S
MC01
5
28
10C459
0.35
WA
BK-GN
91-LG27
3C459
0.35
WA
BK-YE
91S-GE5630
C809C1-8C1-6C1-7
C1-10
C1-9C1-3C1-1C1-5
MAIN FLASH
DIP R/STURN
DIPRIGHTLEFT
MFD SWSW
LS34
.
2791S-GG9 BK-RD WA 0.351
C80987
8-GA7 WH-RD WA 0.359-GA7 BN-RD WA 0.35
C118
142C82411
2
CB15
.
290.35
WA
BK-YE
91S-PG691-PG6 BK-YE WA 0.35S15
10
1
2
E904
.
23C82591S-BB6 BK-YE WA 0.3520
C118
91S-BB6 BK-YE WA 0.3591-BB6 BK-YE WA 0.35
0.35
WA
YE
7-RJ303114130.35
WA
WH
8-RJ3017
C118
18199-RJ30 BN WA 0.359-RJ30 BN WA 0.358-RJ30 WH WA 0.357-RJ30 YE WA 0.351C648
23PWM
.
E901
91-DA6 BK-WH WA 0.75
GROUND
LEFT FRONT
G12A
ELECTRONIC GROUND DRIVER SIDE
G7
5
0.35
WA
BK-YE
91S-GE56A2
91S-PG6 BK-YE WA 0.35
0.35
WA
YE-BU
75-GG14
8-GA25 WH-BU WA 0.35C80920
11
0.35
WA
WH-BU
8-TC32
25C111
0.50
WA
WH-BU
8-TC32
VREF
VOUTVGRD
.
E903
1G
2G
3
C875 G
0.50
WA
YE-BU
7-TC320.50
WA
BN-BU
9-TC32
C11117C1115
7-TC32 YE-BU WA 0.359-TC32 BN-BU WA 0.35
. E220
C1121817
130.50
WA
WH-BU
8-GA25A
8-GA7F WH-RD WA 0.50
0.50
WA
BN-RD
9-GA7F
3
C736
2
4
Instrument Cluster
Steering Column Multifunction Switch
.Brake Pedal Position (BPP) Switch
.Clutch Pedal Position (CPP) Switch
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
.Clutch Pedal Position (CPP) Switch
Fuel Pump Driver Module (FPDM)
413-01-3 Instrument Cluster—2.5L Duratec (147kW/200PS) - VI5, LHD 4WD
2011.0 Kuga (G1313119)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

6
154
3229-GG14 OG WA 0.35
15-GG14 GN-RD WA 0.35
0.50
WA
BK-OG
91-GG14
91-DA2 BK-BU WA 0.75
5
30.35
WA
WH-GN
8-GL37
10-GL37 GY-OG WA 0.35
9
32 V BAT.
4 V IGN15 V ACCESSORY(CRANK)
6 GROUND
FUEL RTN (GND) 78
FUEL SENSE
5PATSTX
3PATSRX
SIDE LIGHT(PWM)
9
31
PEDAL +5VACC PEDAL INPUT 1413
PEDAL GND
28 LOW WASHER LEVEL
KEYIN SW.
26
MENU1 SWITCH 30
10
CLUTCH SWITCH
18
HS CAN +17
HS CAN -
MS CAN + 23MS CAN - 22
BRAKE SW 29
NOT IN PARK
25
27
SET/RESET SW
BRAKE PEDAL INPUT 12
CLUTCH PEDAL INPUT 11
REAR FOG
1
FRONT FOG
16
MENU2 SWITCH 2
20
FUEL SENSE 4WD
CAN
PAT S
MC01
5
28
10C459
0.35
WA
BK-GN
91-LG27
3C459
0.35
WA
BK-YE
91S-GE5630
C809C1-8C1-6C1-7
C1-10
C1-9C1-3C1-1C1-5
MAIN FLASH
DIP R/STURN
DIPRIGHTLEFT
MFD SWSW
LS34
.
2791S-GG9 BK-RD WA 0.351
C80987
8-GA7 WH-RD WA 0.359-GA7 BN-RD WA 0.35
C118
142C82411
2
CB15
.
290.35
WA
BK-YE
91S-PG691-PG6 BK-YE WA 0.35S15
10
1
2
E904
.
23C82591S-BB6 BK-YE WA 0.3520
C118
91S-BB6 BK-YE WA 0.3591-BB6 BK-YE WA 0.35
0.35
WA
YE
7-RJ303114130.35
WA
WH
8-RJ3017
C118
18199-RJ30 BN WA 0.359-RJ30 BN WA 0.358-RJ30 WH WA 0.357-RJ30 YE WA 0.351C648
23PWM
.
E901
91-DA6 BK-WH WA 0.75
GROUND
LEFT FRONT
G12A
ELECTRONIC GROUND DRIVER SIDE
G7
5
0.35
WA
BK-YE
91S-GE56A2
91S-PG6 BK-YE WA 0.35
0.35
WA
YE-BU
75-GG14
C11218178-GA7E WH-RD WA 0.50
0.50
WA
BN-RD
9-GA7E
C734
2
1
50.50
WA
WH-BU
8-GA258-GA25 WH-BU WA 0.35C80920
. E220
13
Instrument Cluster
Steering Column Multifunction Switch
.Brake Pedal Position (BPP) Switch
.Clutch Pedal Position (CPP) Switch
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
Fuel Pump Driver Module (FPDM)
413-01-5 Instrument Cluster—2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD, Emission Requirements: Stage V
2011.0 Kuga (G1313120)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS