2011 FORD KUGA Start

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
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Description
Code
Multimedia (information and entertainment)
M
Special vehicle
N
Engine and transmission
P
Engine and transmission (engine)
R
Engine and transmission (transmission)
T
Temporary numbering
X
Position 3: Sub-system
Description
Sub-system Code
System Code
Locks
A
A
Power mirrors
D
A
Power roof, doors, side steps
G
A
Power seats
H
A
Power windows
J
A
Power steering column
L
A
Power roof, doors, side steps
M
A
Charging, starting, cigar lighter, power outlet socket
A
B
Charging, starting, cigar lighter, power outlet socket
B
B
Adaptive damping
C
C
Suspension
D
C
Power steering
E
C
Anti-lock brakes, traction control, stability assist
F
C
Brakes
G
C
Splices distribution
A
D
Busbars
B
D
BJB (battery junction box)
C
D
CJB (central junction box)
D
D
GND points
E
D
Junction box
F
D
AJB (auxiliary junction box)
G
D
AJB
H
D
AJB
J
D
GEM (generic electronic module)
K
D
2011.0 Kuga 100-00-4
100-00- 4
General Information
100-00- 4
DESCRIPTION AND OPERATION
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Ignition Switch and Hazard Flasher Switch Unit (G1246399)
63
1
4
2
5
4S7T-14489-CA
C457
TO HAZARD WARNING START/STOP BUTTON
HARNESS 14401
91S-LG8ABK-OGWA0.3591S-BB14ABK-BUWA0.50
91-BB14BK-BUWA0.50
91S-BB14BK-BUWA0.50
29S-BB14OG-BUWA0.50
Steering Column Multifunction Switch (G1226605)
789
16
510
2
34
2L1T-14A464-GA
C459
TO MULTI FUNCTION SWITCH
HARNESS 14401
91S-LG2BK-BUWA0.3591S-LE14BK-OGWA0.3591S-LE25BK-BUWA0.35
91S-GG9BK-RDWA0.3591S-LG1BK-YEWA0.35
91S-GE56ABK-YEWA0.3591-LG27BK-GNWA0.3591S-GE56BK-YEWA0.35
211-05-3
Steering Column Switches
21 1-05- 3
.
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GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
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FORD KUGA 2011.0MY WIRING DIAGRAMS

SECTION 303-06A Starting System— 2.5L Duratec (147kW/200PS) - VI5
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-06A-2
Starting System — LHD 4WD ........................................................................\
....................
303-06A-4
Starting System — RHD 4WD ........................................................................\
....................
ELECTRICAL CONNECTORS 303-06A-6
Starter Motor ........................................................................\
...............................................
303-06A-6
Starter Motor ........................................................................\
...............................................
303-06A-6
Starter Relay ........................................................................\
...............................................
303-06A-1
Starting System— 2.5L Duratec (147kW/200PS) - VI5303-06A-
1
.
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.TO INSTRUMENT CLUSTER
.TO LIGHT SWITCH
.TO LIGHT SWITCH (PARK LIGHTS)
.TO ABS/ESP MODULE
.TO INSTRUMENT CLUSTER
.TO FN & MPS6 GEAR SHIFT MODULE
.TO AW55 GEAR SHIFT MODULE
.TO PJB (BATT. SAVER)
FJB
GND ESCL (LOCK)GNDESCL(LOCK)
14401
14K733
LOCK (ESCL)
GND ESCL
PWR ESCL
PARTIAL PJB
PARTIAL
K-LINE
STEERING ELECTRICAL
COLUMN
TO ICL & RADIO
15
14K733
14401 14014
6.0
WA
RD
30-DA1
22
C96
21C1001
WA
OG-WH
29-AB11A
31-AB11A BK WA 1
+
F3 60A
PM
(+) (-)
.
B+
25.0
FWK
RD
30-DA25+
F11 20A
0.50
WA
WH-BK
8-AB33A
0.75
WA
BK-RD
91-AB33A
G77B
LEFT
25C998-AB22A WH-GN WA0
S12C118
25
1
2
E903
.
091S-AB6B BK-RD WA
8-AB33A WH-BK WA0
+10A
F102
10C986C98
C8242
1
2
CB15
.0.35
WA
BK-YE
91-PG6S15
0.75
WA
BK-WH
91-DA6
8-AA57 WH WA0
29-AA57 OG-YE WA0
3C231
C2311
C2314
1.0
WA
RD-BK
30S-AB33
+
F126 20A
G1
BATTERY
GROUND
B-25.0
FLR9
BK
31-BA11
GROUND
LEFT FRONT
G12A
G72A0WA
BK
31-AA57
1
C863
2
C863
29C80991S-PG6 BK-YE WA 0.35
91S-PG6 BK-YE WA 0.35C8241
91S-AB7A BK-WH WA0
C118
2130S-AB33 RD-BK WA 1
C231231S-AB33 BK-RD WA 1.027
C118
31S-AB33 BK-RD WA 1
C457 4
35C4572
S529S-DA2 OG-BU WA 0.35C3209
0.35
WA
OG-BU
29S-BB14
0.35
WA
BK-BU
91-BB14
0.35
WA
BK-BU
91S-BB140.35
WA
BK-BU
91S-BB14A
C112
6591S-BB14 BK-BU WA00WA
BK-BU
91S-BB14A
R4
.
DC21
BB03
.
GROUND ELECTRONIC LEFT FRONT
G31A
91-DA3 BK-OG WA 1.0
S11891-BB18 BK-GN WA 0.50
S162
15-DA6 GN-WH WA 1.527
C96
1.5
WA
GN-OG
15-DA5
30S-LE29A RD-GN WA 1.012C320
1.0
WA
RD-GN
30S-LE29
110.50
WA
GN-BK
15S-BB1815S-BB
15-AB1
0.35
WA
YE-RD
75-DA2C10221+F108 7.5A
C102
C112 16
75-DA2
+F13 20A1.5
WA
RD
30-BB17
C1-5
C1-1C1-3
C1-2
DC25 R13
.
50-BB12 GY WA 1.5C90_11
0.50
WA
BK-RD
31S-BB16C90_4
16
C113
50-BB1
0WA
BK-WH
91-AB11
0WA
BK-WH
91-AB11A
29-AB1C1022515
C11229-AB11B OG-WH WA 1.5
0.75
WA
BK-BU
91-DA2G7
DRIVER SIDE
ELECTRONIC GROUND
C112
7
0.35
91-AB6 BK-RD WA
+
F106 20A
C3837
31S-TA32A BK-WH WA 0.35
0.35
WA
BK-RD
31S-AB68
C112
C80925
0.35
WA
BK-RD
31S-AB6
14C118
7C100+10A
F138
0WA
GN-OG
15-AB330.35
WA
GN-OG
15-AB33
1.5
WA
RD
30-BB19D
GND 4
6
HZWSTART123START2558D
STOP
START-STOP
HZW
STOPDC06 .
24
C111
C111 38
0.50
WA
GY-VT
50-BB13C90_31
C90_160.50
WA
GY
50-RE8
0.35
WA
BK-RD
31S-AB6A
S2090.35
WA
BK-BU
91S-AB191S-AB6C BK-RD WA0
C388731S-AB6A BK-RD WA 0.35
WK
BK-RD
31S-BB16
50-BB12 GY WK
50-RE8 GN-BU R2
50-BB13 GY-VT R2
0.35
WA
BK-WH
31S-TA32B
1
0.35
WA
OG-WH
29-BB11C10227
Battery
WHEELARCH
.Clutch Pedal Position (CPP) Switch
CB15.Brake Pedal Position (BPP) Switch
GROUNDGROUNDGROUNDSUPPORT
GROUNDGROUNDGROUNDROCKER PANEL
ROOF GROUND
.Ignition Relay
EJB
ELECTRONICEELECTRONICEEELECTRONICFENDER
.Starter Relay
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
.
Ignition Switch and Hazard Flasher Switch Unit
303-06A-2 Starting System—LHD 4WD
2011.0 Kuga (G1313065)
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.TO STARTER MOTOR.TO PCM (FOR PCM PINOUT SEE ENGINE SCHEMATICS)
C419
.TO TURBO I5 PCM
.TO TURBO I5 PCM
VEHICLE
KEYLESS
EN=C217
IPR=C219 IPL=C218 BR=C216 BL=C215 MODULE
RX
TX
15K857
C2181.5
.5C2173
C21930.35
7C218
0.35
0.50
17C219
0.35
0.35
D ATA
1
2 GND
VBAT3
PL56
.
3
1
C390
20.75
C219210.35
VEHICLEKEYLESS
EN=C217
IPR=C219IPL=C218
BR=C216BL=C215
MODULE
MS CAN -
IPR14MS CAN +
IPR15
IPR3 K-LINE IRX
VBAT POWER ESCL
IPL2
IPL1 VBAT POWER KVM
STARTER RELAY
BR6
IPR13 MONITOR IGN
ACC OUTPUT
BR8
IPR22 START BUTTON 1START BUTTON 2
IPR23
IPL4 POWER OUTPUT ESCL
GND OUTPUT ESCL
IPL5
IPL7 K-LINE ESCL
BRAKE SWITCH
IPR21
IPR17 CLUTCH SWITCH
GND SIGNAL 1
EN4
IPL3 GND SIGNAL 2
GND POWER
EN3
IPR18 IGN RELAY
BL11
INT ANTENNA REAR +INT ANTENNA REAR - BL12
BL20
INT ANTENNA CENTER LEFT +INT ANTENNA CENTER LEFT - BL5
BL9
INT ANTENNA CENTRE +INT ANTENNA CENTRE - BL2
IPL10
PATS PWR SUPPLY
PATS RXD IPL12PATS TXD IPL11
HS CAN +
IPR1HS CAN -
IPR2
INT ANTENNA CENTER RIGHT - BL4BL22
INT ANTENNA CENTER RIGHT +
ABS POWER SUPPLY
BR9
C215 = GREY
C216 = GREEN
C217 = BLUE
C218 = NATUREL
C219 = BROWN
FL=DRIVER FRONT
CAN
RL=DRIVER REAR
FR=PASSENGER FRONT
RR=PASSENGER REAR
2PK28 .
.04C218.0C2185
0.350.35
C219
22
C219
23
0.50
WA
GN-BKB18C21918
13C21911 GN-WH WA 0.35
C21680.35
WA
YE-RD2
6
C2160.50
WA
GY-BK16D
C2174
C2183
0.50
0.50
11B OG-WH WA 1.5C2182
0.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
0.35
WA
BK-YE
91-GL1
RXTX
+
RT03
.2
1C391
43C218 11C118
6
12
C218
10
C218
4
50.35
WA
GN-BK
15-GL37A
0.35
WA
WH-GN
8-GL37A0.35
WA
GY-OG
10-GL37A
20
C2155
C215
1112C22421
12C226
1-AB34A WH-RD WA 0.352-AB34A GY-RD WA 0.35
0.35
WA
WH-BU
1-AB35A0.35
WA
GY-VT
2-AB35A
2142-AB36A GY-OG WA 0.351-AB36A WH-GN WA 0.353
C112
C155
20
9
C2152
0.35
WA
WH-GN
1-AB36F0.35
WA
GY-OG
2-AB36F
1-AB36B WH-GN WA 0.351
2
C221
2-AB36B GY-OG WA 0.35
22
C2154
0.35
WA
WH-BU
1-AB35B0.35
WA
GY-VT
2-AB35B12C225
0.359C2163PK06
.
.
APK30
3PK08
.
.
BPK02
0.35
0.50A1
1.51
C1204.0WK
GY
50-BB12C1101
0.5017C681
11C6810.50
IPRIPRIPRIPRRadio Frequency (RF) Receiver
.Keyless Vehicle Module
.Anti-Theft Alarm Module
Keyless Vehicle Center Antenna
.Keyless Vehicle Front Antenna LH
Keyless Vehicle Rear Antenna
.Keyless Vehicle Front Antenna RH
303-06A-3 Starting System—LHD 4WD
2011.0 Kuga (G1313065)
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.TO INSTRUMENT CLUSTER
.TO LIGHT SWITCH
.TO LIGHT SWITCH (PARK LIGHTS)
.TO ABS/ESP MODULE
.TO INSTRUMENT CLUSTER
.TO FN & MPS6 GEAR SHIFT MODULE
.TO AW55 GEAR SHIFT MODULE
.TO PJB (BATT. SAVER)
FJB
GND ESCL (LOCK)GNDESCL(LOCK)
14401
14K733
LOCK (ESCL)
GND ESCL
PWR ESCL
PARTIAL PJB
PARTIAL
K-LINE
STEERING ELECTRICAL
COLUMN
TO ICL & RADIO
15
14K733
14401 14014
6.0
WA
RD
30-DA1
22
C96
21C1001
WA
OG-WH
29-AB11A
31-AB11A BK WA 1
+
F3 60A
PM
(+) (-)
.
B+
25.0
FWK
RD
30-DA25+
F11 20A
0.50
WA
WH-BK
8-AB33A
0.75
WA
BK-RD
91-AB33A
G77B
LEFT
25C998-AB22A WH-GN WA0
S12C118
25
1
2
E903
.
091S-AB6B BK-RD WA
8-AB33A WH-BK WA0
+10A
F102
10C986C98
C8242
1
2
CB15
.0.35
WA
BK-YE
91-PG6S15
0.75
WA
BK-WH
91-DA6
8-AA57 WH WA0
29-AA57 OG-YE WA0
3C231
C2311
C2314
1.0
WA
RD-BK
30S-AB33
+
F126 20A
G1
BATTERY
GROUND
B-25.0
FLR9
BK
31-BA11
GROUND
LEFT FRONT
G12A
G72A0WA
BK
31-AA57
1
C863
2
C863
29C80991S-PG6 BK-YE WA 0.35
91S-PG6 BK-YE WA 0.35C8241
91S-AB7A BK-WH WA0
C118
2130S-AB33 RD-BK WA 1
C231231S-AB33 BK-RD WA 1.027
C118
31S-AB33 BK-RD WA 1
C457 4
35C4572
S529S-DA2 OG-BU WA 0.35C3209
0.35
WA
OG-BU
29S-BB14
0.35
WA
BK-BU
91-BB14
0.35
WA
BK-BU
91S-BB140.35
WA
BK-BU
91S-BB14A
C112
6591S-BB14 BK-BU WA00WA
BK-BU
91S-BB14A
R4
.
DC21
BB03
.
GROUND ELECTRONIC LEFT FRONT
G31A
91-DA3 BK-OG WA 1.0
S11891-BB18 BK-GN WA 0.50
S162
15-DA6 GN-WH WA 1.527
C96
1.5
WA
GN-OG
15-DA5
30S-LE29A RD-GN WA 1.012C320
1.0
WA
RD-GN
30S-LE29
110.50
WA
GN-BK
15S-BB1815S-BB
15-AB1
0.35
WA
YE-RD
75-DA2C10221+F108 7.5A
C102
C112 16
75-DA2
+F13 20A1.5
WA
RD
30-BB17
C1-5
C1-1C1-3
C1-2
DC25 R13
.
50-BB12 GY WA 1.5C90_11
0.50
WA
BK-RD
31S-BB16C90_4
16
C113
50-BB1
0WA
BK-WH
91-AB11
0WA
BK-WH
91-AB11A
29-AB1C1022515
C11229-AB11B OG-WH WA 1.5
0.75
WA
BK-BU
91-DA2G7
DRIVER SIDE
ELECTRONIC GROUND
C112
7
0.35
91-AB6 BK-RD WA
+
F106 20A
C3837
31S-TA32A BK-WH WA 0.35
0.35
WA
BK-RD
31S-AB68
C112
C80925
0.35
WA
BK-RD
31S-AB6
14C118
7C100+10A
F138
0WA
GN-OG
15-AB330.35
WA
GN-OG
15-AB33
1.5
WA
RD
30-BB19D
GND 4
6
HZWSTART123START2558D
STOP
START-STOP
HZW
STOPDC06 .
24
C111
C111 38
0.50
WA
GY-VT
50-BB13C90_31
C90_160.50
WA
GY
50-RE8
0.35
WA
BK-RD
31S-AB6A
S2090.35
WA
BK-BU
91S-AB191S-AB6C BK-RD WA0
C388731S-AB6A BK-RD WA 0.35
WK
BK-RD
31S-BB16
50-BB12 GY WK
50-RE8 GN-BU R2
50-BB13 GY-VT R2
0.35
WA
BK-WH
31S-TA32B
1
0.35
WA
OG-WH
29-BB11C10227
Battery
WHEELARCH
.Clutch Pedal Position (CPP) Switch
CB15.Brake Pedal Position (BPP) Switch
GROUNDGROUNDGROUNDSUPPORT
GROUNDGROUNDGROUNDROCKER PANEL
ROOF GROUND
.Ignition Relay
EJB
ELECTRONICEELECTRONICEEELECTRONICFENDER
.Starter Relay
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
.
Ignition Switch and Hazard Flasher Switch Unit
303-06A-4 Starting System—RHD 4WD
2011.0 Kuga (G1313066)
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