2011 FORD KUGA 303-08b

2011.0 Kuga
Wiring Diagrams
Table of Contents
GROUP 1 General Information
Service InformationGeneral Information 100-00
GROUP 2 Chassis
Brake System
Parking Brake and Actuation 206-05
Hydraulic Brake Actuation 206-06
Power Brake Actuation 206-07
Anti-Lock Control 206-09A
Anti-Lock Control - Stability Assist 206-09B
Anti-Lock Brake System (ABS) and Stability Control 206-09C
Steering System Power Steering 211-02
Steering Column Switches 211-05
GROUP 3 Powertrain
Engine
Engine Cooling 303-03
Fuel Charging and Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-04A
Fuel Charging and Controls - Turbocharger - 2.5L Duratec
(147kW/200PS) - VI5 303-04B
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage
IV 303-04C
Fuel Charging and Controls - 2.0L Duratorq-TDCi (100kW/136PS) -
DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage
V
303-04D
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission
Requirements: Stage IV 303-04E
Fuel Charging and Controls - Turbocharger - 2.0L Duratorq-TDCi
(100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-04F
Starting System - 2.5L Duratec (147kW/200PS) - VI5 303-06A
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-06B
Starting System - 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L
Duratorq-TDCi (103kW/140PS) -
DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission
Requirements: Stage V 303-06C
Engine Ignition - 2.5L Duratec (147kW/200PS) - VI5 303-07A
Glow Plug System - 2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission
Requirements: Stage IV 303-07B
Engine Emission Control - 2.5L Duratec (147kW/200PS) - VI5 303-08A
Engine Emission Control - 2.0L Duratorq-TDCi (100kW/136PS) - DW,
Emission Requirements: Stage IV,
2.0L Duratorq-TDCi (DW)
Diesel 303-08B
Evaporative Emissions 303-13
Electronic Engine Controls - 2.5L Duratec (147kW/200PS) -
VI5 303-14A
201

1.0 Kuga
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GROUP
Powertrain
3
SECTION TITLEPAGE
Engine Engine Cooling.................................................................\
..............................................303 -03
Fuel Charging and Controls2.5L Duratec (147kW/200PS) - VI5...................................303-04A
Fuel Charging and Controls - Turbocharger2.5L Duratec (147kW/200PS) - VI5........................................................................\
.................................................... ..303-04B
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-04C
Fuel Charging and Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-04D
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
303-04E
Fuel Charging and Controls - Turbocharger2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V..........................................303-04F
Starting System2.5L Duratec (147kW/200PS) - VI5......................................................303-06A
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
................................................30 3-06B
Starting System2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission
Requirements: Stage V.......................................................................\
.......................303-06C
Engine Ignition2.5L Duratec (147kW/200PS) - VI5.......................................................303-07A
Glow Plug System2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-07B
Engine Emission Control2.5L Duratec (147kW/200PS) - VI5........................................303-08A
Engine Emission Control2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel........................................303-08B
Evaporative Emissions...............................................................\
....................................303-13
Electronic Engine Controls2.5L Duratec (147kW/200PS) - VI5.....................................303-14A
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW, Emission Requirements: Stage IV......................................................................\
.......................303-14B
Electronic Engine Controls2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,
Emission Requirements: Stage V.......................................................................\
.......303-14C
2011.0 Kuga
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SECTION 303-08B Engine Emission Control— 2.0L Duratorq-TDCi
(100kW/136PS) - DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL CONNECTORS
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve — A ............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor — C .................
303-08B-2
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve ..............................................
303-08B-2
Exhaust Gas Recirculation (EGR) Valve — B ....................................................................
303-08B-3
Exhaust Gas Recirculation (EGR) Valve Position Sensor ..................................................
303-08B-3
Positive Crankcase Ventilation (PCV) Valve .......................................................................
303-08B-1
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B- 1
.
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Exhaust Gas Recirculation (EGR) Cooler Bypass Valve—A (G1336766)
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor—C (G1336764)
123
6M5T-14A464-FCA
HARNESS 12A690 TO EGR BYPASS POSITION SENSOR C1E756-C G0.50WK
BN-WH
LE139AB
G0.50WK
BN-WH
RE139AB
G0.50WK
WH-OG
VE721AB
Exhaust Gas Recirculation (EGR) Vacuum Regulator Valve (G1230348)
123456
6M5T-14A464-DFA
HARNESS 12A690 TO EGR VALVE (HEAT EXCHANGER) C833 G
0.50
WKBN-GN9-RL7
G
0.75WKBK-GN91S-RL7G
0.75WKGN-BK15S-RL7G
0.50WKYE-GN7-RL7G
0.50WKWH-GN8-RL7
Exhaust Gas Recirculation (EGR) Valve—B (G1336763)
1
5
234
5M5T-14A464-EAA
HARNESS 12A690 TO EGR VALVE C1E139-B G0.75WK
WH-VT
CE101A
G0.50WK
BN-WH
LE139A G0.75WK
YE-BU
CE102A
G0.50WK
WH-OG
VE721A
G0.50WK
GY-OG
RE139A
201

1.0 Kuga
303-08B- 2
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B-2
.
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Exhaust Gas Recirculation (EGR) Valve Position Sensor (G1230349)
12
6M5T-14A464-GBA
HARNESS 12A690 TO EGR THROTTLE POSITION (CONTROL) C860 G0.75
WKGN-BK15S-RJ37G
0.75WKGN-BK15-RJ37
Positive Crankcase Ventilation (PCV) Valve (G1230350)
12
6M5T-14A464-JBA
HARNESS 12A690 FUEL PRESSURE REGULATOR C859 G1.0
WKGN-BU15S-RL42G1.0WKBK-BU91S-RL42
303-08B-
3
Engine Emission Control
— 2.0L Duratorq-TDCi (100kW/136PS) -
DW, Emission Requirements: Stage IV, 2.0L Duratorq-TDCi (DW) Diesel
303-08B-3
.
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2.0L Duratorq-TDCi(100kW/136PS) -
DW.............................................303-04C
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04E
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-06B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-06C
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-07B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-08B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-14B
2.0L Duratorq-TDCi (100kW/136PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-06C
2.0L Duratorq-TDCi (103kW/140PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-04D
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-04F
2.0L Duratorq-TDCi (120kW/163PS) -
DW............................................. 303-06C2.0L Duratorq-TDCi
(120kW/163PS) -
DW............................................. 303-14C
2.0L Duratorq-TDCi (DW) Diesel ......................................... 303-08B
2.0L Duratorq-TDCi (DW) Diesel ........................................... 309-00
2.5L Duratec (147kW/200PS) - VI5............................................. 303-04A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-04B
2.5L Duratec (147kW/200PS) - VI5............................................. 303-06A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-07A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-08A
2.5L Duratec (147kW/200PS) - VI5............................................. 303-14A
5-Speed Automatic Transaxle - AW55 AWD................................307-01A
6-Speed Automatic Transaxle - 6DCT450 ................................... 307-01B
Accelerator Pedal Position (APP) Sensor....................................... 303-14A
Accelerator Pedal Position (APP) Sensor....................................... 303-14B
Air Bags and Safety Belt Pretensioners.............................501-20B
Air Bags and Safety Belt Pretensioners.............................501-20B
Air Conditioning (A/C) Clutch Relay ............................................ 412-01
Air Conditioning (A/C) Cycling Switch ...........................................
412-01
Air Conditioning (A/C) Dual Pressure Switch...........................412-01
Air Conditioning (A/C) Pressure Transducer................................... 412-01
Ambient Air Temperature Sensor .......................................... 412-01
Anti-Lock Brake System (ABS) Module ....................................... 206-09A
Anti-Lock Brake System (ABS) Module ....................................... 206-09C
Anti-Lock Control - Stability Assist ......................................... 206-09B
Anti-Theft Alarm Horn......................419-01
Anti-Theft Alarm Horn with Integral Battery.............................419-01
2011.0 Kuga
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- DW, Vehicles With: 6-Speed
Manual Transaxle - MMT6,
Emission Requirements: Stage
V...................................................700-00
Engine Upper View—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, Vehicles With: 6-Speed
Automatic Transaxle -
6DCT450, Emission
Requirements: Stage V
AWD............................................. 700-00
Evaporative Emission Canister Purge Valve..................................303-13
Exhaust Camshaft Position (CMP) Sensor............................303-14A
Exhaust Gas Recirculation (EGR) Cooler Bypass
Valve—A.................................... 303-08B
Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position
Sensor—C................................. 303-08B
Exhaust Gas Recirculation (EGR) Vacuum Regulator
Valve.......................................... 303-08B
Exhaust Gas Recirculation (EGR) Valve—B.................................... 303-08B
Exhaust Gas Recirculation (EGR) Valve Position
Sensor....................................... 303-08B
Exhaust Gas Temperature Sensor....................................... 303-14B
Exhaust Gas Temperature Sensor....................................... 303-14B
Exhaust Variable Valve Timing (VVT) Oil Control
Solenoid ..................................... 303-14A
Exterior Lighting—Vehicles Without: Adaptive Front
Lighting/High Intensity
Discharge
Headlamps ................................... 417-01
Exterior Lighting—Vehicles With: Adaptive Front Lighting,
Vehicles Without: High
Intensity Discharge
Headlamps ................................... 417-01Exterior Lighting—Vehicles With:
Adaptive Front Lighting/High
Intensity Discharge
Headlamps ................................... 417-01
Exterior Mirror Control Switch ...........................................501-09
Exterior Mirror Control Switch ...........................................501-09
Exterior Mirror LH............................501-09
Exterior Mirror RH............................501-09
Fog Lamps.......................................417-01
Footwell Air Discharge Temperature Sensor.....................412-01
Footwell Air Discharge Temperature Sensor.....................412-01
Footwell Lamp LH............................417-02
Footwell Lamp RH...........................417-02
Footwell Vent/Duct Blend Door Actuator ........................................ 412-01
Four-Wheel Drive (4WD) Control Module ......................................... 308-07
Front Bumper—2.5L Duratec (147kW/200PS) - VI5, LHD
4WD............................................. 700-00
Front Bumper—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD............................................. 700-00
Front Bumper—2.0L Duratorq-TDCi (100kW/136PS)
- DW, LHD 4WD/LHD
FWD............................................. 700-00
Front Bumper—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage
V................................................... 700-00
Front Bumper—2.0L Duratorq-TDCi (100kW/136PS)
- DW, RHD 4WD/RHD
FWD............................................. 700-00
Front Bumper—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, RHD 4WD/RHD FWD,
Emission Requirements: Stage
V................................................... 700-00
2011.0 Kuga
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FORD KUGA 2011.0MY WIRING DIAGRAMS

Luggage Compartment PowerOutlet Socket................................501-12
Manifold Absolute Pressure and Temperature (MAPT)
Sensor....................................... 303-14A
Manifold Absolute Pressure and Temperature (MAPT)
Sensor—A................................. 303-14C
Mass Air Flow (MAF) Sensor....................................... 303-14A
Mass Air Flow (MAF) Sensor....................................... 303-14B
Mass Air Flow (MAF) Sensor....................................... 303-14B
Mass Air Flow (MAF) Sensor—C ................................. 303-14C
Navigation System...........................415-01
Navigation System Module ......................................... 415-01
Parking Aid—Vehicles Without: Parking Aid Camera.....................413-13
Parking Aid—Vehicles With: Parking Aid Camera.....................413-13
Parking Aid Camera Module—A................................... 413-13
Parking Aid Camera Module—B................................... 413-13
Parking Aid Camera Module—C................................... 413-13
Parking Aid Module..........................413-13
Parking Aid Module..........................413-13
Parking Aid Module..........................413-13
Parking Aid Switch...........................413-13
Parking Brake Switch.......................206-05
Parking Brake Switch.......................206-05
Parking Lamps.................................417-01
Passenger Air Bag Deactivation (PAD) Switch..............................501-20B
Passenger Air Bag Module ....................................... 501-20B
Passenger Door Latch.....................501-14
Passenger Door Module (PDM) ........................................... 419-10
Passenger Door Module (PDM) ........................................... 419-10
Passenger Door Window Control Switch ........................................... 501-11
Passenger Heated Seat Module ......................................... 501-10
Passenger Heated Seat Module ......................................... 501-10Passenger Heated Seat
Switch ...........................................501-10
Passenger Safety Belt Buckle Switch........................................ 501-20A
Passenger Safety Belt Buckle Switch........................................ 501-20A
Passenger Safety Belt Pretensioner .............................. 501-20A
Passenger Side Air Bag Module ....................................... 501-20B
Passenger Side Air Curtain Module ....................................... 501-20B
Passenger Side Impact Sensor....................................... 501-20B
Positive Crankcase Ventilation (PCV) Valve...............................303-08B
Positive Crankcase Ventilation (PCV) Valve Heater
Element ......................................303-08A
Post DPF Exhaust Gas Temperature
Sensor....................................... 303-14C
Power Distribution - Battery Junction Box (BJB).......................700-01
Power Distribution - Central
Junction
Box (CJB)......................700-01
Power Door Locks—LHD 4WD/LHD FWD, Vehicles
Without: Remote Keyless Entry
(RKE)........................................... 501-14
Power Door Locks—LHD 4WD/LHD FWD, Vehicles
Without: Remote Keyless Entry
(RKE)........................................... 501-14
Power Door Locks—2.5L Duratec (147kW/200PS) - VI5, LHD
4WD, Vehicles With: Remote
Keyless Entry (RKE)....................501-14
Power Door Locks—2.5L Duratec (147kW/200PS) - VI5, LHD
4WD, Vehicles With: Remote
Keyless Entry (RKE)....................501-14
Power Door Locks—2.0L Duratorq-TDCi (100kW/136PS)
- DW, LHD 4WD/LHD FWD,
Vehicles With: Remote Keyless
Entry (RKE)..................................501-14
Power Door Locks—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
2011.0 Kuga
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FORD KUGA 2011.0MY WIRING DIAGRAMS