2011 FORD KUGA pump

.
STARTER MOTOR.
ALTERNATOR
.
TO HEADLAMP CLEANING PUMP
.
TO SMART BOX (PJB)
.
TO PJB (H,WINDSHIELD REL.)
.
FROM PJB
.
TO LOW/HIGH CURRENT TRANSMISSIONSW
.
TO PJB
.
FROM GEAR BOX MODULE
.
FROM HIGH CURRENT TRANSMISSIONSW
.
TO FUEL FILTER HEATER
.
FUEL FIRED HEATER
.
TO PJB
.
HEATER BLOWER
.
TO HORN SWITCH
.
TO HORN
.
TO LIGHT SWITCH (PARK LIGHTS)
.
TO KVM (IGN RELAY)
.
TO LEFT FRONT WINDOW HEATER
.
TO LOW PRESSURE CYCLING SWITCH
.
TO SPS (AFS)
.
TO LOW PRESSURE CYCLING SWITCH
PM
(+) (-)
DC02
B+
1
C10930-BA6B RD WK 35.0
35.0WK
RD
30-BB10B1
+MF1
150A
GROUND ENGINE G8G1
BATTERY
GROUND
B-35.0
FLR9
BK
31-BA11B25.0
FLR9
BK
31-BA11
0.50
WA
BK-BU
31S-BB7
0.50
WA
BK-RD
31S-KA24
2.5
WA
GN-YE
15S-KA21
RW04R9,
C1-5
C1-1C1-3
C1-2
R7
4.0
WA
GN-RD
15-DA3
C96 21
14
C95
C95
15
C1-5
C1-1C1-3
C1-2
DC23
R8
2.5
WA
RD
30-KA25
+30AF23
31S-HB7 BK-BU WA 0.50
+40AF14
15-PE16 GN-WH WA 0.50
C1-5
C1-1C1-3
C1-2
R3 REVERSING LAMP RELAY
C96 33C96 25
+40AF12
4.0
WA
RD
30-BB8
IGNITION OL RELAY
IGNITION
CAN
BP02
1.0
WA
GN-BU
15-DC25
+
10A
F25
S164
+40AF16
64S-DC18 BU-RD WA 4.064S-DC16 BU
-RD WA 4 0
15-HB7 GN-BU WA 0.50
6.0
WA
RD
30-HB7
0.50
WA
GN-OG
15-KA24
15-LG45 GN-BK WA 0.50
91S-LG45 BK-GN WA 0.5015S-LG46 GN-OG WA 0.7515S-LG9 GN-BK WA 0.75
0.75
WA
GN-WH
15-LG280.75
WA
GN-OG
15-LG46
C1-5
C1-1C1-3
C1-2
R5 FUEL HEATER RELAY
0.75
WA
RD
30-PE17
+
F24 15A
0.75
WA
GN-RD
15S-PE8
1.5
WA
RD
30-RD18
+
F21 20A
BK-BU WA
31S-FA23 0.50
C95
32
C1-5
C1-1C1-3
C1-2
H402
,
R10
C1-5
C1-1C1-3
C1-2
R2
RH01
C77
2
+15A
F20
30-GJ8 RD WA 0.7530-GJ7 RD WA 0.75
91S-GJ7 BK-BU WA 0.50
0.75
WA
OG-BU
29S-GJ1
C9513
0.5
WA
BK
31-PE16
S121
31-DA3 BK WA 2.5
G37
LEFT FRONT
GROUND
4.0
WA
BK
31-KA21B
+
F10 30A
C79
1
G31A
LEFT FRONT
ELECTRONIC
GROUND
C90_10C90_22C90_39C90_6
1
C307
25.0
FWK
RD
30-DA25
0.50
WA
GN-BU
15-BB7A
0.50
WA
GN-RD
15-CE8A
15-HB7A GN-BU WA 0.50
0.50
WA
GN-OG
15-KA24A
0.50
WA
GN-BK
15-LG45A
15-PE16A GN-WH WA 0.50
0.50
WA
GN-BU
15-DC25A0.50
WA
GN-BU
15-BB74DC22
,
R4
S118
0.50
WA
BK-GN
91-BB18
0.50
WA
GN-BK
15S-BB18
C113
11
15-DA5 GN-OG WA 1.5
S162
30S-LE29 RD-GN WA 1.0G31A
LEFT FRONT
ELECTRONIC
GROUND
1.0
WA
BK-OG
91-DA3
+
F11 20A
12
C63364S-HB12A BU WA 4.064S-HB25A BU
-RD WA 4 0
C871
1
30-FA23 RD WA 2.5
2.5
WA
RD
30-FA24
1.5
RD
30-BB19D WA
C111
16
22
C111C111
6
C111
24
4.0
WA
GN-OG
15-FA18D
15-FA17 GN-OG WA 0.50
1
C692
15-CE8 GN-RD WA 0.50
16C111
15-FA17A GN-OG WA 0.50
1
C692
Battery
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDSUPPORT
,Headlamp Washer Pump Relay
Ignition Overload Relay
Central Junction Box (CJB)
,Blower Motor RelayHorn Relay
GROUNDGGROUNDGGGROUNDFENDER
ELECTRONICEELECTRONICEEELECTRONICFENDER
,
Auxiliary Ignition Relay
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-01-2 Power Distribution - Battery Junction Box (BJB)
2011.0 Kuga (G1313248)
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R21
R22
R20
R15
(F111= 5A: FOR C394 DIESEL ENGINE)
PCB SHOULD BE ABLE TO ACCEPT THE LOAD IF F119 IS CHANGED FROM 25A TO 30A
(F111=15 A: FOR GAS ENGINE)
KEYLESS GO/KEYLESS VEHICLETO PASSENGER DOOR MODULE
TO DRIVER DOOR MODULETO BACKLITE SW STATUS
NOTE2
NOTE4
NOTE2
NOTE1 1/2(R26/R27)
1/2 (R
2
1/2 (R29/R30)
PCB
1/2 (R26/R27) 1/2 R25
15
TO AC SW, EATC, SSCD
FROM LIGHT SW / AUTO LIGHT
FROM LIGHT SWITCH
LUGGAGE COMPARTMENT LIGHTING TO WIPER MOTOR HIGH
TO IGNITION FOR EJB FROM IGNITION SWITCH POS 15 DTRL RESISTOR WIREFROM FRONT JUNCTION BOX
TO LIGHT SWITCH VBAT DTRL / PARK LT CLUSTER
DATA LINK CONN.
TO RIGHT LOW BEAM LAMP
TO LEFT LOW BEAM LAMP
TO RIGHT HIGH BEAM LAMP
TO LEFT HIGH BEAM LAMP KEYLESS VEHICLE
LH RH RL RR DOOR LATCH
DD LATCH / F FLAP
POWER GND
TO DOOR LATCH LOCK
TO DOOR LATCH UNLOCK
30 (1)
*
FROM BUSBAR 1(F3 60A)
FROMBUSBAR1(F360A)
TO WIPER GROUND
1/2 (R23/R24)
FRONT FOOTWELL LAMPS RKE / DVD PLAYER
TRAILER TOW MODULE/LUGGAGE COMP PWR PNTELECTRONIC MODULE(DPF,PAM(FAP))
DTRL RESISTOR WIRE
TO FUEL PUMP MOTOR FUEL CUT OFF SWITCH
POSITION LIGHT SWBACKUP LAMP SWITCH
AUTOLAMP OR DTRL INDICATOR
AUTOLAMP
HEATED BACKLITE RELAY
REAR WIPERBATTERY SAVER
FUEL PUMP STATUS
FRONT WIPER HIGH SPEED
FRONT WIPER LOW SPEEDHEADLIGHT LOW BEAMHEADLIGHT HIGH BEAMDOOR UNLOCK RELAYDOOR LOCK RELAYDEADLOCK RELAYDD & FF UNLOCK RELAY
ELECTRONIC SIGNALELECTRONIC POWERELECTRONIC POWER.
IGNITION
FRONT WIPER FAST SW
HEATED BACKLITE SWITCH
ELECTRO. PART
HW SPEC FOR FUNC.OF THE BOX SEE
CCM ONLY
BP02
+10A
F103+15A
F111
C102C96
+20A
F129
C96
+10A
F113+
F102 10A
+20A
F126
C103
+20A
F135
C1-5
C1-1C1-3
C1-2.LF10
R15
C96
+20A
F134+25A
F133
C100
LF36
.RW03
.RW03
.
C102C96C96C96C96C100C100C100C102C102C102
+
F139 10A
+
F140 10A
. LF38
C100C100C102C102C100C98C100C100C100C100C100
+15A
F142
C102C96C96
. E608 R19
C103C102
+25A
F119
C96
LF37
.
+15A
F143
+
F106 20A
C102
+
F107 10A
Central Junction Box (CJB)
)
.
)))
Daytime Running Lamps (DRL) Relay
Headlamp High Beam RelayRW03Windshield Wiper Intermittent Wipe RelayeeRlRelayaaeRelayaeRelayaRelayyaWindsh
..AutolampR
Fuel Pump Relay
Headlamp Low Beam Relay
700-01-4 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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C394
TO ELECTRONIC GROUND (no longer used)BATTERY BACKED SOUNDER: STATUS
RAIN SENSORTO SUNROOF
AMBIENT TEMP SENSOR INTRUSION SENSOR
CRUISE CONTROL SW
ELECTRONIC GROUND SUPPLY ROOF
TO ELECTRONIC GROUND
RENT DEVICE
MINI LIFTGATE FEATURE WILL BE ADDED FOR C394 BOXES ONLY
FROM MINI LIFTGATE REL. SW. EXT. FROM MINI LIFTGATE AJAR SW
NOTES
1 WHERE PINS, FUSES AND RELAYS ARE SHOWN AS SPARE OR PROTECTED THESE NEED
2 SPARE CAPACITY SHOULD NOT BE TAKEN INTO ACCOUNT FOR COSTING
3 THE PJB NEEDS TO BE TESTED WITH MAXIMUM FUNCTIONALITYTO BE POPULATED DURING PROTOTYPE PHASE AND REMOVED FOR PRODUCTION -
THE TRACKS IN THE PCB WILL REMAIN FOR FUTURE USE
3M5T-14489-AR*
3M5T-14A073-B*
32 WAY
C95 GREEN
WHITE
LOW BLUE BROWN BROWN BLACK GREEN
FLOOR - 1 ROOF - 1 32 WAY
C96
46 WAY
C100
C102 C99 41 WAY
46 WAY
FLOOR - 2
COCKPIT - 1 C98 14 WAY
C103
CONNECTOR DETAILS
COCKPIT - 2
BOX NUMBER32 WAY
BLUE
3M5T-14489-AP* 3M5T-14489-ZX* 3M5T-14489-ZV* 3M5T-14489-BP* 98AG-14489-TM* 3M5T-14489-ZR*
FRONT - 2
FRONT - 1
3M5T-14489-AR*TT
3M5T-14A073-B*TT
32WAWWYAAC95GREEN
WHITELOW
BLUE
BROWNBROWN
BLACK
GREEN
FLOOR-1
ROOF-1
32WAWWYAA
C96
46WAWWYAA
C100
C102
C99
41WAWWYAA
46WAWWYAAFLOOR-2
COCKPIT-1
C9814WAWWYAA
C103COCKPIT-2
BOXOONUMBER
32WAWWYAABLUE3M5T-14489-AP*TT3M5T-14489-ZX*TT
3M5T-14489-ZV*TT3M5T-14489-BP*TT
98AG-14489-TM*
3M5T-14489-ZR*TTFRONT-2FRONT-1
THE DOTTED INPUTS / OUTPUTS ARE POPULATED DURING DEVOLOPMENT PHASE
AND MUST BE DEPOPULATED FOR J#1
TO WASHER PUMP FRONT
TO WASHER PUMP REAR
FROM STALK SWITCH FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH
FROM STALK SWITCH
FROM HANDBRAKE SW
FROM BRAKE FLUID LEVEL SWITCH
RADIO FROM INTRUSION SENSOR
TO IP
TO IP
TO CABIN
TO CABIN
FROM LIGHT SWITCH
FROM AMBIENT TEMP SENSOR
FROM CRUISE SW
TO RKE MODULE FROM AC SWITCH
TO KVM MODULE
NOTE:
C102C102C96C103C103C103C96C96C103C98
GND MICROC CONTROL RTNIS GNDAMB TEMP SENS GNDMS CAN -MS CAN +VEHICLE SPEEDRAIN SENSORBATTERY BACKUP SOUNDER
RADIO ANTITHEFT
BRAKE FLUID LEVEL SW
PARK BRAKEHIGH BEAM SWFLASH SW
FRONT WASHER SWITCH
REAR WASHER SW
IS SENSE
AMBIENT TEMP SENSORC CONTROL+-RESRKE SERIAL DATA
HEADLAMP LOW BEAM SW
AUX HEATER REQUEST/HSCOV_FAP
TAILGATE IN TAILGATE AJAR SWTAILGATE INTAILGATE SW EXTERNAL
02
C98C95C98C99C99C98C95C103C98C102C103C103
C102C103C98C95C103C99
C96
C99C99
ntral Junction Box (CJB)
700-01-7 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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.TO PARKING AID MODULE C622
.TO LUGGAGE COMPARTMENT POWER POINT C602
.TO C394 RIGHT REAR TAIL/STOP LAMP C474
.C463
TO C394 RIGHT REAR TURN SIGNAL LAMP
.TO C394 RIGHT REAR FOG LAMP
.TO C394 FUEL PUMP
.TO C394 I5 FUEL PUMP
.TO C394 I5 DECOS (PEM)
31-RD18AC30921.5
WA
BK
31-RD18AC234 431-GN1016
31-HA281
31-LG19
31-LF24B
2
2
C734331-RG2E
31-LD31C4362
C736631-RG2F
31-RE31C7393
700-03-12 D-Pillar RH Ground Point—LHD 4WD/LHD FWD
2011.0 Kuga (G1246663)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.C985
TO DOSING MODULE(DPF SYSTEM)
.C622
TO PARKING AID MODULE
.TO LUGGAGE COMPARTMENT POWER POINT C602
.C463
TO C394 RIGHT REAR TURN SIGNAL LAMP
.TO C394 RIGHT REAR TAIL/STOP LAMP C474
.TO C394 FUEL PUMP
.TO C394 RIGHT REAR FOG LAMP
.TO C394 I5 FUEL PUMP
.TO C394 I5 DECOS (PEM)
BK
31-GN10
31-RE43 BK8
16
1
2
2
C7343WBK
31-RG2E
WBK
31-LF24B
WBK
31-LG19
WBK
31-HA28A
C436231-LD31 BKW
3C7396C736
31-RE31 BKW
31-RG2F BKW
700-03-14 D-Pillar RH Ground Point—RHD 4WD/RHD FWD
2011.0 Kuga (G1246664)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO RIGHT HEADLAMP C837
.
00.0TO EHPAS MODULE
.
TO RIGHT FRONT WINDOW WASHER JET C720
.
TO LEFT FRONT WINDOW WASHER JET C721
.C791
TO BAT. BACKUP SOUNDER.TO HEDLAMP WASHER PUMP C745.C307
TO FUEL FIRED HEATER MODULE
.TO FRONT WIPER MOTOR C848
.C837
TO RIGHT HID LAMP
suffix B* suffix A* EMC GROUN
LHD
EMC GROUN 18C942
EMC GROUN18C942
RHD
suffix F*18C942
1
C340.75
WA
BK
31-HB1S1220.75
WA
BK
31-HB13
0.75
WA
BK
31-HB26
2
2
C79
91-DA7 BK
G74
BODY
GROUND
C79
31-FC9 BK WA
G
R
BRG5C8781
31-KA9A
31-KA9S111
4
91-DA7A BK
G74
BODY
GROUND
31-KA9B BK WA 2.5
GROUND BODY G74
BK
91-DA7B
1
C878
GR
BRG58
WABK
31-FC9A
31-KA9C
GROUNDGGROUNDGGGROUNDEMC
GRGGRGGGRSU
GROUNDGGROUNDGGGROUNDEMC
GROUNDGGROUNDGGGROUNDEMC
GRGGRGGGRSU
700-03-18 Engine Compartment Ground Point RH
2011.0 Kuga (G1246666)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

4WD/RHD FWD, Emission
Requirements: Stage
V...................................................700-00
Battery Ground Point.......................700-03
Battery Saver Relay.........................414-01
Blower Motor....................................412-01
Blower Motor....................................412-01
Blower Motor Control Module ......................................... 412-01
Blower Motor Relay.........................412-01
Blower Motor Resistor.....................412-01
Brake Pedal Position (BPP) Switch........................................ 303-14A
Brake Pedal Position (BPP) Switch........................................ 303-14B
Brake Vacuum Pump.......................206-07
Brake Vacuum Switch......................206-07
Catalyst Monitor Sensor....................................... 303-14A
Catalytic Converter Differential Pressure Sensor........................303-14B
Cellular Phone Microphone .................................. 415-01
Center Register Air Discharge Temperature Sensor.....................412-01
Center Register Air Discharge Temperature Sensor.....................412-01
Central Junction Box (CJB)............................................ 418-00
Central Junction Box (CJB)............................................ 418-00
Central Junction Box (CJB)............................................ 418-00
Central Junction Box (CJB)............................................ 418-00
Charging System—2.5L Duratec (147kW/200PS) - VI5...................414-02
Charging System—2.0L Duratorq-TDCi (100kW/136PS)
- DW.............................................414-02
Cigar Lighter....................................501-12
Cigar Lighter....................................501-12
Cigar Lighter and Power Points........................................... 700-02
Climate Control—LHD 4WD/LHD FWD, Vehicles Without: Air
Conditioning ................................. 412-01
Climate Control—RHD 4WD/RHD FWD, Vehicles
Without: Air
Conditioning ................................. 412-01Climate Control—2.5L Duratec
(147kW/200PS) - VI5, LHD
4WD, Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.5L Duratec (147kW/200PS) - VI5, LHD
4WD, Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW, LHD 4WD/LHD FWD,
Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage
V, Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage
V, Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD, Vehicles With: Manual
Temperature Control....................412-01
Climate Control—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD, Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW, RHD 4WD/RHD FWD,
Vehicles With: Automatic
Temperature Control....................412-01
Climate Control—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, RHD 4WD/RHD FWD,
2011.0 Kuga
Index
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PAGE 3 OF 16
FORD KUGA 2011.0MY WIRING DIAGRAMS

Front Door Latch Release MotorLH................................................. 501-14
Front Door Latch Release Motor RH................................................ 501-14
Front Door Lock Switch LH................................................. 501-14
Front Door Lock Switch RH................................................ 501-14
Front Door Speaker LH....................415-01
Front Door Speaker RH...................415-01
Front Door Tweeter Speaker LH................................................. 415-01
Front Door Tweeter Speaker RH................................................ 415-01
Front Door Unlock Switch LH................................................. 501-14
Front Door Unlock Switch RH................................................ 501-14
Front Fender LH..............................700-00
Front Fender RH..............................700-00
Front Floor Left-Hand View—LHD 4WD/LHD
FWD............................................. 700-00
Front Floor Left-Hand View—RHD 4WD/RHD
FWD............................................. 700-00
Front Floor Right-Hand View—LHD 4WD/LHD
FWD............................................. 700-00
Front Floor Right-Hand View—RHD 4WD/RHD
FWD............................................. 700-00
Front Fog Lamp LH..........................417-01
Front Fog Lamp RH.........................417-01
Front Impact Severity Sensor....................................... 501-20B
Front Inner Parking Aid Sensor LH................................................. 413-13
Front Inner Parking Aid Sensor RH................................................ 413-13
Front Interior Lamp..........................417-02
Front Interior Lamp..........................417-02
Front Interior Lamp..........................417-02
Front Outer Parking Aid Sensor LH................................................. 413-13
Front Outer Parking Aid Sensor RH................................................ 413-13
Front Parking Aid Speaker ........................................ 413-13
Front Wheel Speed Sensor LH.............................................. 206-09AFront Wheel Speed Sensor
LH.............................................. 206-09C
Front Wheel Speed Sensor RH.............................................. 206-09A
Front Wheel Speed Sensor RH............................................. 206-09C
Fuel Filler Door Relay......................501-14
Fuel Fired Booster Heater .......................................... 412-02
Fuel Fired Booster Heater Coolant Pump..............................412-02
Fuel Fired Booster Heater Coolant Pump..............................412-02
Fuel Fired Booster Heater Module ......................................... 412-02
Fuel Heater...................................303-04C
Fuel Heater—A.............................303-04D
Fuel Injection Pump......................303-04C
Fuel Injector 1................................303-04A
Fuel Injector 1...............................303-04C
Fuel Injector 1—B.........................303-04D
Fuel Injector 2................................303-04A
Fuel Injector 2...............................303-04C
Fuel Injector 2—B.........................303-04D
Fuel Injector 3................................303-04A
Fuel Injector 3...............................303-04C
Fuel Injector 3—B.........................303-04D
Fuel Injector 4................................303-04A
Fuel Injector 4...............................303-04C
Fuel Injector 4—B.........................303-04D
Fuel Injector 5................................303-04A
Fuel Metering Valve......................303-04C
Fuel Metering Valve......................303-04D
Fuel Pressure Regulator ................................... 303-04C
Fuel Pump and Sender Unit ............................................... 310-01
Fuel Pump Driver Module (FPDM)...................................... 303-04A
Fuel Pump Relay.............................310-01
Fuel Rail Pressure (FRP) Sensor....................................... 303-14A
Fuel Rail Pressure (FRP) Sensor....................................... 303-14B
Fuel Rail Pressure (FRP) Sensor—A................................. 303-14C
Fuel Rail Pressure and Temperature
Sensor....................................... 303-14A
Fuel
Rail Temperature
Sensor....................................... 303-14A
2011.0 Kuga
Index
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PAGE 9 OF 16
FORD KUGA 2011.0MY WIRING DIAGRAMS