2011 FORD KUGA fuel pump

.TO I5 PCM (AFTER RUN COOLANT PUMP)
PART OF DATC MODULE
CAN
Aux. HEATER REQUEST
PART OF HEATERCAN
CONTROL HEAD
PART OF PJB
CANCAN
PART OF CLUSTER
1.5
WA
RD-OG
30S-RD18
GROUND RIGHT
G70B
15
C113C234
3
30S-RD18 RD-OG WA 1.5
31-RD18A BK WA 1.54
C23431-RD18A 1.5
WA
BK
S181
31-DA23 BK WA 1.5
M
HF03
.
1
2C308
C309
2
1
C309
1.5
WA
BK
31-RD18A
1.5
WA
RD-OG
30S-RD18
C681
GROUNDGGROUNDGGGROUNDWHEELARCH
Fuel Fired Booster Heater Control Unit
412-02-5 Fuel Fired Booster Heater
2011.0 Kuga (G1313113)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Fuel Fired Booster Heater Coolant Pump (G1239845)
21
89FG-14A464-HBA
C308
TO FFH MOTOR (LOCATED IN TANK UNIT)
HARNESS 14B564
31-RD18ABKWA1.5
30S-RD18RD-OGWA1.5
Fuel Fired Booster Heater Module (G1239846)
123
45
6
XW4T-14A624-CAA
C307
TO FUEL FIRED HEATER MODULE
HARNESS 14K733
30-RD18RDWA1.531-RD18BKWA1.5
4-EC2GY-RDWA0.505-EC2BU-RDWA0.50
30S-RD18RD-OGWA1.5
Fuel Fired Booster Heater Coolant Pump (G1245476)
AB
2C3T-14A464-BA
HARNESS 14K733 TO FFH COOLANT WATER PUMP C305 1.0
WABK31-FC14
1.0WARD-BK30S-FC14
412-02-
7
Auxiliary Climate Control
412-02-7
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

6
154
3229-GG14 OG WA 0.35
15-GG14 GN-RD WA 0.35
0.50
WA
BK-OG
91-GG14
91-DA2 BK-BU WA 0.75
5
30.35
WA
WH-GN
8-GL37
10-GL37 GY-OG WA 0.35
9
32 V BAT.
4 V IGN15 V ACCESSORY(CRANK)
6 GROUND
FUEL RTN (GND) 78
FUEL SENSE
5PATSTX
3PATSRX
SIDE LIGHT(PWM)
9
31
PEDAL +5VACC PEDAL INPUT 1413
PEDAL GND
28 LOW WASHER LEVEL
KEYIN SW.
26
MENU1 SWITCH 30
10
CLUTCH SWITCH
18
HS CAN +17
HS CAN -
MS CAN + 23MS CAN - 22
BRAKE SW 29
NOT IN PARK
25
27
SET/RESET SW
BRAKE PEDAL INPUT 12
CLUTCH PEDAL INPUT 11
REAR FOG
1
FRONT FOG
16
MENU2 SWITCH 2
20
FUEL SENSE 4WD
CAN
PAT S
MC01
5
28
10C459
0.35
WA
BK-GN
91-LG27
3C459
0.35
WA
BK-YE
91S-GE5630
C809C1-8C1-6C1-7
C1-10
C1-9C1-3C1-1C1-5
MAIN FLASH
DIP R/STURN
DIPRIGHTLEFT
MFD SWSW
LS34
.
2791S-GG9 BK-RD WA 0.351
C80987
8-GA7 WH-RD WA 0.359-GA7 BN-RD WA 0.35
C118
142C82411
2
CB15
.
290.35
WA
BK-YE
91S-PG691-PG6 BK-YE WA 0.35S15
10
1
2
E904
.
23C82591S-BB6 BK-YE WA 0.3520
C118
91S-BB6 BK-YE WA 0.3591-BB6 BK-YE WA 0.35
0.35
WA
YE
7-RJ303114130.35
WA
WH
8-RJ3017
C118
18199-RJ30 BN WA 0.359-RJ30 BN WA 0.358-RJ30 WH WA 0.357-RJ30 YE WA 0.351C648
23PWM
.
E901
91-DA6 BK-WH WA 0.75
GROUND
LEFT FRONT
G12A
ELECTRONIC GROUND DRIVER SIDE
G7
5
0.35
WA
BK-YE
91S-GE56A2
91S-PG6 BK-YE WA 0.35
0.35
WA
YE-BU
75-GG14
8-GA25 WH-BU WA 0.35C80920
11
0.35
WA
WH-BU
8-TC32
25C111
0.50
WA
WH-BU
8-TC32
VREF
VOUTVGRD
.
E903
1G
2G
3
C875 G
0.50
WA
YE-BU
7-TC320.50
WA
BN-BU
9-TC32
C11117C1115
7-TC32 YE-BU WA 0.359-TC32 BN-BU WA 0.35
. E220
C1121817
130.50
WA
WH-BU
8-GA25A
8-GA7F WH-RD WA 0.50
0.50
WA
BN-RD
9-GA7F
3
C736
2
4
Instrument Cluster
Steering Column Multifunction Switch
.Brake Pedal Position (BPP) Switch
.Clutch Pedal Position (CPP) Switch
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
.Clutch Pedal Position (CPP) Switch
Fuel Pump Driver Module (FPDM)
413-01-3 Instrument Cluster—2.5L Duratec (147kW/200PS) - VI5, LHD 4WD
2011.0 Kuga (G1313119)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

6
154
3229-GG14 OG WA 0.35
15-GG14 GN-RD WA 0.35
0.50
WA
BK-OG
91-GG14
91-DA2 BK-BU WA 0.75
5
30.35
WA
WH-GN
8-GL37
10-GL37 GY-OG WA 0.35
9
32 V BAT.
4 V IGN15 V ACCESSORY(CRANK)
6 GROUND
FUEL RTN (GND) 78
FUEL SENSE
5PATSTX
3PATSRX
SIDE LIGHT(PWM)
9
31
PEDAL +5VACC PEDAL INPUT 1413
PEDAL GND
28 LOW WASHER LEVEL
KEYIN SW.
26
MENU1 SWITCH 30
10
CLUTCH SWITCH
18
HS CAN +17
HS CAN -
MS CAN + 23MS CAN - 22
BRAKE SW 29
NOT IN PARK
25
27
SET/RESET SW
BRAKE PEDAL INPUT 12
CLUTCH PEDAL INPUT 11
REAR FOG
1
FRONT FOG
16
MENU2 SWITCH 2
20
FUEL SENSE 4WD
CAN
PAT S
MC01
5
28
10C459
0.35
WA
BK-GN
91-LG27
3C459
0.35
WA
BK-YE
91S-GE5630
C809C1-8C1-6C1-7
C1-10
C1-9C1-3C1-1C1-5
MAIN FLASH
DIP R/STURN
DIPRIGHTLEFT
MFD SWSW
LS34
.
2791S-GG9 BK-RD WA 0.351
C80987
8-GA7 WH-RD WA 0.359-GA7 BN-RD WA 0.35
C118
142C82411
2
CB15
.
290.35
WA
BK-YE
91S-PG691-PG6 BK-YE WA 0.35S15
10
1
2
E904
.
23C82591S-BB6 BK-YE WA 0.3520
C118
91S-BB6 BK-YE WA 0.3591-BB6 BK-YE WA 0.35
0.35
WA
YE
7-RJ303114130.35
WA
WH
8-RJ3017
C118
18199-RJ30 BN WA 0.359-RJ30 BN WA 0.358-RJ30 WH WA 0.357-RJ30 YE WA 0.351C648
23PWM
.
E901
91-DA6 BK-WH WA 0.75
GROUND
LEFT FRONT
G12A
ELECTRONIC GROUND DRIVER SIDE
G7
5
0.35
WA
BK-YE
91S-GE56A2
91S-PG6 BK-YE WA 0.35
0.35
WA
YE-BU
75-GG14
C11218178-GA7E WH-RD WA 0.50
0.50
WA
BN-RD
9-GA7E
C734
2
1
50.50
WA
WH-BU
8-GA258-GA25 WH-BU WA 0.35C80920
. E220
13
Instrument Cluster
Steering Column Multifunction Switch
.Brake Pedal Position (BPP) Switch
.Clutch Pedal Position (CPP) Switch
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
Fuel Pump Driver Module (FPDM)
413-01-5 Instrument Cluster—2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD, Emission Requirements: Stage V
2011.0 Kuga (G1313120)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

6
154
3229-GG14 OG WA 0.35
15-GG14 GN-RD WA 0.35
0.50
WA
BK-OG
91-GG14
91-DA2 BK-BU WA 0.75
5
30.35
WA
WH-GN
8-GL37
10-GL37 GY-OG WA 0.35
9
32 V BAT.
4 V IGN15 V ACCESSORY(CRANK)
6 GROUND
FUEL RTN (GND) 78
FUEL SENSE
5PATSTX
3PATSRX
SIDE LIGHT(PWM)
9
31
PEDAL +5VACC PEDAL INPUT 1413
PEDAL GND
28 LOW WASHER LEVEL
KEYIN SW.
26
MENU1 SWITCH 30
10
CLUTCH SWITCH
18
HS CAN +17
HS CAN -
MS CAN + 23MS CAN - 22
BRAKE SW 29
NOT IN PARK
25
27
SET/RESET SW
BRAKE PEDAL INPUT 12
CLUTCH PEDAL INPUT 11
REAR FOG
1
FRONT FOG
16
MENU2 SWITCH 2
20
FUEL SENSE 4WD
CAN
PAT S
MC01
5
28
10C459
0.35
WA
BK-GN
91-LG27
3C459
0.35
WA
BK-YE
91S-GE5630
C809C1-8C1-6C1-7
C1-10
C1-9C1-3C1-1C1-5
MAIN FLASH
DIP R/STURN
DIPRIGHTLEFT
MFD SWSW
LS34
.
2791S-GG9 BK-RD WA 0.351
C80987
8-GA7 WH-RD WA 0.359-GA7 BN-RD WA 0.35
C118
142C82411
2
CB15
.
290.35
WA
BK-YE
91S-PG691-PG6 BK-YE WA 0.35S15
10
1
2
E904
.
23C82591S-BB6 BK-YE WA 0.3520
C118
91S-BB6 BK-YE WA 0.3591-BB6 BK-YE WA 0.35
0.35
WA
YE
7-RJ303114130.35
WA
WH
8-RJ3017
C118
18199-RJ30 BN WA 0.359-RJ30 BN WA 0.358-RJ30 WH WA 0.357-RJ30 YE WA 0.351C648
23PWM
.
E901
91-DA6A BK-WH WA 0.75
G53ARIGHT FRONT
GROUND
ELECTRONIC GROUND DRIVER SIDE
G7
5
0.35
WA
BK-YE
91S-GE56A2
91S-PG6 BK-YE WA 0.35
0.35
WA
YE-BU
75-GG14
8-GA25 WH-BU WA 0.35C80920
11
0.35
WA
WH-BU
8-TC32
25C111
0.50
WA
WH-BU
8-TC32
VREF
VOUTVGRD
.
E903
1G
2G
3
C875 G
0.50
WA
YE-BU
7-TC320.50
WA
BN-BU
9-TC32
C11117C1115
7-TC32 YE-BU WA 0.359-TC32 BN-BU WA 0.35
. E220
C1121817
130.50
WA
WH-BU
8-GA25A
8-GA7F WH-RD WA 0.50
0.50
WA
BN-RD
9-GA7F
3
C736
2
4
Instrument Cluster
Steering Column Multifunction Switch
.Brake Pedal Position (BPP) Switch
.Clutch Pedal Position (CPP) Switch
.Accelerator Pedal Position (APP) Sensor
GROUNDGGROUNDGGGROUNDROCKER PANEL 2
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
.Clutch Pedal Position (CPP) Switch
0057570.7Fuel Pump Driver Module (FPDM)
413-01-7 Instrument Cluster—2.5L Duratec (147kW/200PS) - VI5, RHD 4WD
2011.0 Kuga (G1313121)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
STARTER MOTOR.
ALTERNATOR
.
TO HEADLAMP CLEANING PUMP
.
TO SMART BOX (PJB)
.
TO PJB (H,WINDSHIELD REL.)
.
FROM PJB
.
TO LOW/HIGH CURRENT TRANSMISSIONSW
.
TO PJB
.
FROM GEAR BOX MODULE
.
FROM HIGH CURRENT TRANSMISSIONSW
.
TO FUEL FILTER HEATER
.
FUEL FIRED HEATER
.
TO PJB
.
HEATER BLOWER
.
TO HORN SWITCH
.
TO HORN
.
TO LIGHT SWITCH (PARK LIGHTS)
.
TO KVM (IGN RELAY)
.
TO LEFT FRONT WINDOW HEATER
.
TO LOW PRESSURE CYCLING SWITCH
.
TO SPS (AFS)
.
TO LOW PRESSURE CYCLING SWITCH
PM
(+) (-)
DC02
B+
1
C10930-BA6B RD WK 35.0
35.0WK
RD
30-BB10B1
+MF1
150A
GROUND ENGINE G8G1
BATTERY
GROUND
B-35.0
FLR9
BK
31-BA11B25.0
FLR9
BK
31-BA11
0.50
WA
BK-BU
31S-BB7
0.50
WA
BK-RD
31S-KA24
2.5
WA
GN-YE
15S-KA21
RW04R9,
C1-5
C1-1C1-3
C1-2
R7
4.0
WA
GN-RD
15-DA3
C96 21
14
C95
C95
15
C1-5
C1-1C1-3
C1-2
DC23
R8
2.5
WA
RD
30-KA25
+30AF23
31S-HB7 BK-BU WA 0.50
+40AF14
15-PE16 GN-WH WA 0.50
C1-5
C1-1C1-3
C1-2
R3 REVERSING LAMP RELAY
C96 33C96 25
+40AF12
4.0
WA
RD
30-BB8
IGNITION OL RELAY
IGNITION
CAN
BP02
1.0
WA
GN-BU
15-DC25
+
10A
F25
S164
+40AF16
64S-DC18 BU-RD WA 4.064S-DC16 BU
-RD WA 4 0
15-HB7 GN-BU WA 0.50
6.0
WA
RD
30-HB7
0.50
WA
GN-OG
15-KA24
15-LG45 GN-BK WA 0.50
91S-LG45 BK-GN WA 0.5015S-LG46 GN-OG WA 0.7515S-LG9 GN-BK WA 0.75
0.75
WA
GN-WH
15-LG280.75
WA
GN-OG
15-LG46
C1-5
C1-1C1-3
C1-2
R5 FUEL HEATER RELAY
0.75
WA
RD
30-PE17
+
F24 15A
0.75
WA
GN-RD
15S-PE8
1.5
WA
RD
30-RD18
+
F21 20A
BK-BU WA
31S-FA23 0.50
C95
32
C1-5
C1-1C1-3
C1-2
H402
,
R10
C1-5
C1-1C1-3
C1-2
R2
RH01
C77
2
+15A
F20
30-GJ8 RD WA 0.7530-GJ7 RD WA 0.75
91S-GJ7 BK-BU WA 0.50
0.75
WA
OG-BU
29S-GJ1
C9513
0.5
WA
BK
31-PE16
S121
31-DA3 BK WA 2.5
G37
LEFT FRONT
GROUND
4.0
WA
BK
31-KA21B
+
F10 30A
C79
1
G31A
LEFT FRONT
ELECTRONIC
GROUND
C90_10C90_22C90_39C90_6
1
C307
25.0
FWK
RD
30-DA25
0.50
WA
GN-BU
15-BB7A
0.50
WA
GN-RD
15-CE8A
15-HB7A GN-BU WA 0.50
0.50
WA
GN-OG
15-KA24A
0.50
WA
GN-BK
15-LG45A
15-PE16A GN-WH WA 0.50
0.50
WA
GN-BU
15-DC25A0.50
WA
GN-BU
15-BB74DC22
,
R4
S118
0.50
WA
BK-GN
91-BB18
0.50
WA
GN-BK
15S-BB18
C113
11
15-DA5 GN-OG WA 1.5
S162
30S-LE29 RD-GN WA 1.0G31A
LEFT FRONT
ELECTRONIC
GROUND
1.0
WA
BK-OG
91-DA3
+
F11 20A
12
C63364S-HB12A BU WA 4.064S-HB25A BU
-RD WA 4 0
C871
1
30-FA23 RD WA 2.5
2.5
WA
RD
30-FA24
1.5
RD
30-BB19D WA
C111
16
22
C111C111
6
C111
24
4.0
WA
GN-OG
15-FA18D
15-FA17 GN-OG WA 0.50
1
C692
15-CE8 GN-RD WA 0.50
16C111
15-FA17A GN-OG WA 0.50
1
C692
Battery
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDSUPPORT
,Headlamp Washer Pump Relay
Ignition Overload Relay
Central Junction Box (CJB)
,Blower Motor RelayHorn Relay
GROUNDGGROUNDGGGROUNDFENDER
ELECTRONICEELECTRONICEEELECTRONICFENDER
,
Auxiliary Ignition Relay
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-01-2 Power Distribution - Battery Junction Box (BJB)
2011.0 Kuga (G1313248)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

R21
R22
R20
R15
(F111= 5A: FOR C394 DIESEL ENGINE)
PCB SHOULD BE ABLE TO ACCEPT THE LOAD IF F119 IS CHANGED FROM 25A TO 30A
(F111=15 A: FOR GAS ENGINE)
KEYLESS GO/KEYLESS VEHICLETO PASSENGER DOOR MODULE
TO DRIVER DOOR MODULETO BACKLITE SW STATUS
NOTE2
NOTE4
NOTE2
NOTE1 1/2(R26/R27)
1/2 (R
2
1/2 (R29/R30)
PCB
1/2 (R26/R27) 1/2 R25
15
TO AC SW, EATC, SSCD
FROM LIGHT SW / AUTO LIGHT
FROM LIGHT SWITCH
LUGGAGE COMPARTMENT LIGHTING TO WIPER MOTOR HIGH
TO IGNITION FOR EJB FROM IGNITION SWITCH POS 15 DTRL RESISTOR WIREFROM FRONT JUNCTION BOX
TO LIGHT SWITCH VBAT DTRL / PARK LT CLUSTER
DATA LINK CONN.
TO RIGHT LOW BEAM LAMP
TO LEFT LOW BEAM LAMP
TO RIGHT HIGH BEAM LAMP
TO LEFT HIGH BEAM LAMP KEYLESS VEHICLE
LH RH RL RR DOOR LATCH
DD LATCH / F FLAP
POWER GND
TO DOOR LATCH LOCK
TO DOOR LATCH UNLOCK
30 (1)
*
FROM BUSBAR 1(F3 60A)
FROMBUSBAR1(F360A)
TO WIPER GROUND
1/2 (R23/R24)
FRONT FOOTWELL LAMPS RKE / DVD PLAYER
TRAILER TOW MODULE/LUGGAGE COMP PWR PNTELECTRONIC MODULE(DPF,PAM(FAP))
DTRL RESISTOR WIRE
TO FUEL PUMP MOTOR FUEL CUT OFF SWITCH
POSITION LIGHT SWBACKUP LAMP SWITCH
AUTOLAMP OR DTRL INDICATOR
AUTOLAMP
HEATED BACKLITE RELAY
REAR WIPERBATTERY SAVER
FUEL PUMP STATUS
FRONT WIPER HIGH SPEED
FRONT WIPER LOW SPEEDHEADLIGHT LOW BEAMHEADLIGHT HIGH BEAMDOOR UNLOCK RELAYDOOR LOCK RELAYDEADLOCK RELAYDD & FF UNLOCK RELAY
ELECTRONIC SIGNALELECTRONIC POWERELECTRONIC POWER.
IGNITION
FRONT WIPER FAST SW
HEATED BACKLITE SWITCH
ELECTRO. PART
HW SPEC FOR FUNC.OF THE BOX SEE
CCM ONLY
BP02
+10A
F103+15A
F111
C102C96
+20A
F129
C96
+10A
F113+
F102 10A
+20A
F126
C103
+20A
F135
C1-5
C1-1C1-3
C1-2.LF10
R15
C96
+20A
F134+25A
F133
C100
LF36
.RW03
.RW03
.
C102C96C96C96C96C100C100C100C102C102C102
+
F139 10A
+
F140 10A
. LF38
C100C100C102C102C100C98C100C100C100C100C100
+15A
F142
C102C96C96
. E608 R19
C103C102
+25A
F119
C96
LF37
.
+15A
F143
+
F106 20A
C102
+
F107 10A
Central Junction Box (CJB)
)
.
)))
Daytime Running Lamps (DRL) Relay
Headlamp High Beam RelayRW03Windshield Wiper Intermittent Wipe RelayeeRlRelayaaeRelayaeRelayaRelayyaWindsh
..AutolampR
Fuel Pump Relay
Headlamp Low Beam Relay
700-01-4 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO PARKING AID MODULE C622
.TO LUGGAGE COMPARTMENT POWER POINT C602
.TO C394 RIGHT REAR TAIL/STOP LAMP C474
.C463
TO C394 RIGHT REAR TURN SIGNAL LAMP
.TO C394 RIGHT REAR FOG LAMP
.TO C394 FUEL PUMP
.TO C394 I5 FUEL PUMP
.TO C394 I5 DECOS (PEM)
31-RD18AC30921.5
WA
BK
31-RD18AC234 431-GN1016
31-HA281
31-LG19
31-LF24B
2
2
C734331-RG2E
31-LD31C4362
C736631-RG2F
31-RE31C7393
700-03-12 D-Pillar RH Ground Point—LHD 4WD/LHD FWD
2011.0 Kuga (G1246663)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS