2011 FORD KUGA Air cond

SECTION 412-01 Climate Control
VEHICLE APPLICATION:2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
412-01-3
Climate Control — LHD 4WD/LHD FWD, Vehicles Without: Air Conditioning ....................
412-01-5
Climate Control — RHD 4WD/RHD FWD, Vehicles Without: Air Conditioning ..................
412-01-7
Climate Control — 2.5L Duratec (147kW/200PS) - VI5, LHD 4WD, Vehicles With: Manual
Temperature Control ........................................................................\
.................................
412-01-9
Climate Control — 2.5L Duratec (147kW/200PS) - VI5, LHD 4WD, Vehicles With: Automatic
Temperature Control ........................................................................\
.................................
412-01-11
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW, LHD 4WD/LHD FWD,
Vehicles With: Manual Temperature Control .....................................................................
412-01-13
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage V, Vehicles With: Manual Temperature Control ..............
412-01-15
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage V, Vehicles With: Automatic Temperature Control ..........
412-01-17
Climate Control — 2.5L Duratec (147kW/200PS) - VI5, RHD 4WD, Vehicles With: Manual
Temperature Control ........................................................................\
.................................
412-01-19
Climate Control — 2.5L Duratec (147kW/200PS) - VI5, RHD 4WD, Vehicles With: Automatic
Temperature Control ........................................................................\
.................................
412-01-21
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW, RHD 4WD/RHD FWD,
Vehicles With: Automatic Temperature Control ................................................................
412-01-23
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, RHD 4WD/RHD FWD,
Emission Requirements: Stage V, Vehicles With: Automatic Temperature Control ..........
412-01-25
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW, RHD 4WD/RHD FWD,
Vehicles With: Manual Temperature Control .....................................................................
412-01-27
Climate Control — 2.0L Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, RHD 4WD/RHD FWD,
Emission Requirements: Stage V, Vehicles With: Manual Temperature Control ..............
ELECTRICAL CONNECTORS 412-01-29
Air Conditioning (A/C) Clutch Relay........................................................................\
...........
412-01-29
Air Conditioning (A/C) Cycling Switch ........................................................................\
........
412-01-29
Air Conditioning (A/C) Dual Pressure Switch .....................................................................
412-01-30
Air Conditioning (A/C) Pressure Transducer ......................................................................
412-01-30
Ambient Air Temperature Sensor ........................................................................\
...............
412-01-30
Blower Motor ........................................................................\
...............................................
412-01-30
Blower Motor ........................................................................\
...............................................
412-01-30
Blower Motor Control Module ........................................................................\
.....................
412-01-31
Blower Motor Relay ........................................................................\
....................................
412-01-31
Blower Motor Resistor ........................................................................\
................................
412-01-31
Center Register Air Discharge Temperature Sensor ..........................................................
412-01-1
Climate Control
412-01- 1
.
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PAGE 1 OF 2
FORD KUGA 2011.0MY WIRING DIAGRAMS

15-FA18
25.0
FWK
RD
30-DA25
5C102
P
(+)
BATTER
+F100 10A
0.50
WA
BK-BU
31S-FA23
C102
+
F11 20A
BB03
.
32
C95
0.35
WA
GN-BK
15-DA415-FA13S48
B+1
29S-LE10AS5
8-FC10
C10314
C1-5
C1-1C1-3
C1-2
R10
RELAY
H402
+30A
F10
BLOWER MOTOR RELAY
AC REQUEST SWIGNITIONAUX HEATER REQUEST/HSCOV_FAP
CAN
BP02
B
29-FA13 OG WA 0.35C10210+10A
F102
C96
22
6.0
WA
RD
30-DA1
+60A
F3
G7
DRI
EL
E
4.0
WA
GN-OG
15-FA18D
2.5
WA
RD
30-FA24
30-FA23 RD WA 2.5
C111 22
15-FA13A
BATTERABBATTERABBBATTERAABattery
..EJB
Blower Motor Relay
Central Junction Box (CJB)
ELEEELEEEELEA-P
412-01-3 Climate Control—LHD 4WD/LHD FWD, Vehicles Without: Air Conditioning
2011.0 Kuga (G1313093)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

CAN
C1-2C1-1
CGM
MOTOR
H123
C1-1
C1-2
C1-3
C1-4Thermal
Limiter
.
2H4034.0
WA
BK-RD
31S-FA18
31S-FA33 BK-OG WA 4.0
31S-FA33A BK-OG WA 4.0
GN-OG WA 4.0
31-FA25 BK WA 4.031-DA2 BK WA 4.0
S24
S6
2C7891
6C378
7C378
C378
8
M
(-)
RY
GN-RD WA 0.35
M
H206
.4C5382
OG-GN WA 0.35C3783
5WH-VT WA 0.35
0.35
WA
BK-OG
91-FA13
4C378
C3801
2
3C380
4
5C380
1
2
3
4C470
.
B5 GND
B4
B3
B2
B1
A7
A6IGNITION
A8
A/C ON
A2
A3 ILLUM.
A5 AUX. HEATER REQUEST
A4
ELEC. GND
VBATTA1
SWITCH A/C
SWITCH
12 3
4
3
2
1
0
4
BLOWER
SWITCH
RECIRC
HEAD
H101
B-1
GROUND BATTERY G1
G8
ENGINE
GROUND
31-BA11 BK FLR9 25.0
25.0
FLR9
BK
31-BA11A
GROUND PASSENGER SIDE G20
1
33-FA76 YE-BU WA 0.35
32-FA76 WH-BU WA 0.35
VER SIDEECTRONIC GROUND
S1291-DA2 BK-BU WA 0.75
2.5
WA
BK-BU
31S-FA32
31S-FA31 BU WA 4.0S2531S-FA31A BK-YE WA 1.5
31S-FA30 BK-WH WA 1.0
0.35
WA
GN-RD
GBlower Motor
..Blower Motor Resistor
RYRRYRRYRR
44Recirculation Blend Door Actuator
Climate Control Module
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDA-PILLARECTRONICGECTRONICGECTRONICGILLAR
412-01-4 Climate Control—LHD 4WD/LHD FWD, Vehicles Without: Air Conditioning
2011.0 Kuga (G1313093)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

15-FA18
25.0
FWK
RD
30-DA25
5C102
P
(+)
BATTER
+F100 10A
0.50
WA
BK-BU
31S-FA23
C102
+
F11 20A
BB03
.
32
C95
0.35
WA
GN-BK
15-DA415-FA13S48
B+1
29S-LE10AS5
8-FC10
C10314
C1-5
C1-1C1-3
C1-2
R10
RELAY
H402
+30A
F10
BLOWER MOTOR RELAY
AC REQUEST SWIGNITIONAUX HEATER REQUEST/HSCOV_FAP
CAN
BP02
B
29-FA13 OG WA 0.35C10210+10A
F102
C96
22
6.0
WA
RD
30-DA1
+60A
F3
G7
DRI
EL
E
4.0
WA
GN-OG
15-FA18D
2.5
WA
RD
30-FA24
30-FA23 RD WA 2.5
C111 22
15-FA13A
BATTERABBATTERABBBATTERAABattery
..EJB
Blower Motor Relay
Central Junction Box (CJB)
ELEEELEEEELEA-P
412-01-5 Climate Control—RHD 4WD/RHD FWD, Vehicles Without: Air Conditioning
2011.0 Kuga (G1313094)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

CAN
C1-2C1-1
CGM
MOTOR
H123
C1-1
C1-2
C1-3
C1-4Thermal
Limiter
.
2H4034.0
WA
BK-RD
31S-FA18
31S-FA33 BK-OG WA 4.0
31S-FA33A BK-OG WA 4.0
GN-OG WA 4.0
31-FA25 BK WA 4.031-DA2 BK WA 4.0
S24
S6
2C7891
C378
C378
C378
8
M
(-)
RY
GN-RD WA 0.35
OG-GN WA 0.35C3783
5WH-VT WA 0.35
0.35
WA
BK-OG
91-FA13
4C378
C3801
2
3C380
4
5C380
1
2
3
4C470
.
B5 GND
B4
B3
B2
B1
A7
A6IGNITION
A8
A/C ON
A2
A3 ILLUM.
A5 AUX. HEATER REQUEST
A4
ELEC. GND
VBATTA1
SWITCH A/C
SWITCH
12 3
4
3
2
1
0
4
BLOWER
SWITCH
RECIRC
HEAD
H101
B-1
GROUND BATTERY G1
G8
ENGINE
GROUND
31-BA11 BK FLR9 25.0
25.0
FLR9
BK
31-BA11A
GROUND PASSENGER SIDE G20
1
VER SIDEECTRONIC GROUND
S1291-DA2 BK-BU WA 0.75
M
H206
.4
C538
2
0.35
WA
YE-BU
33-FA76A
0.35
WA
WH-BU
32-FA76A
2.5
WA
BK-BU
31S-FA32
31S-FA31 BU WA 4.0S2531S-FA31A BK-YE WA 1.5
31S-FA30 BK-WH WA 1.0
0.35
WA
GN-RD
GBlower Motor
..Blower Motor Resistor
RYRRYRRYRR
Climate Control Module
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDA-PILLARECTRONICGECTRONICGECTRONICGILLAR
2222Recirculation Blend Door Actuator
412-01-6 Climate Control—RHD 4WD/RHD FWD, Vehicles Without: Air Conditioning
2011.0 Kuga (G1313094)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
TO ENGINE HARNESS
.
FROM IGN RELAY 2
30-FA2 RD WA 0.50
+
F27 10A
C1-5
C1-1
C1-3
C1-2
H401
R11
C1-2C1-1
CGMH123
15-FA18 GN-OG WA 4.02C7891
25.0
FWK
RD
30-DA25
PM
(+) (-)DC02
0.50
WA
BK-BU
31S-FA23
+
F11 20A
BB03
.
1B+
29S-LE10A OG-GN WA 0.35S53C378
31-FA25 BK WA 4.031-DA2 BK WA 4.0S6
C378
80.35
WA
GN-BK
15-DA40.35
WA
GN-RD
15-FA13S48
5
20.35
WA
WH-GN
8-FA9
+10A
F100
C102
13C103
+
F10 30A
C1-5
C1-1C1-3
C1-2H402
R10
91-FA13 BK-OG WA 0.35C3784
C9532
C1025
C10314
BLOWER MOTOR RELAY
AC REQUEST SWIGNITIONAUX HEATER REQUEST/HSCOV_FAP
CAN
BP02
IGNITIOA8
A/C ON
A2
A3 ILLUM.
A5 AUX. HE
A4
ELEC. G
VBATTA1
GROUND BATTERY G1
B-125.0
FLR9
BK
31-BA11
110C102+F102 10A
30-DA1 RD WA 6.0
22
C96
+
F3 60A
2.5
WA
RD
30-FA24
30-FA23 RD WA 2.5
GN-YE
15S-FA6
+10A
F35
GROUND PASSENGER SIDE G20
S12
ELECTRONIC GROUND
DRIVER SIDE G7
0.75
WA
BK-BU
91-DA2
C90_14
8-FC10 WH-VT WA 0.35
29-FA13 OG WA 0.35
S132
0.75
WA
GN-BU
15-RN3A15-RN3B GN-BU WA 0.75
C111 22
15-FA11B GN-YE WA 0.75
15-FA17
S164
4.0
WA
GN-OG
15-FA18D
Air Conditioning (A/C) Clutch Relay
Blower Motor
Battery
..EJB
Blower Motor Relay
Central Junction Box (CJB)
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDA-PILLAR
ELECTRONICGEELECTRONICGEEELECTRONICGA-PILLAR
412-01-7 Climate Control—2.5L Duratec (147kW/200PS) - VI5, LHD 4WD, Vehicles With: Manual Temperature Control
2011.0 Kuga (G1313104)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

15S-FA61.0WK
GN-YE
H302
1.0WK
BK
31-FA621C952
4.0
WA
BK-RD
31S-FA18
31S-FA33 BK-OG WA 4.031S-FA32 BK-BU WA 2.5
31S-FA33A BK-OG WA 4.0
4.0
WA
BU
31S-FA31
S24
6C378
7C378
1.0
WA
BK-WH
31S-FA30
4
C538
2M
H206
C1-1
C1-2
C1-3
C1-4Thermal
Limiter
2H403
5C380
C380
43
2
C3801
4C470
3
2
B5 GND
B4
B3
B2
B1
A7
A6ON
EATER REQUEST
ND
T
SWITCH A/C
SWITCH
12 3
4
3
2
1
0
4
BLOWER
SWITCH
RECIRC
H101
WA 0.50
0.35
WA
WH-BU
32-FA76
0.35
WA
YE-BU
33-FA76
C90_18G68A
LEFT FRONT
GROUND
S2511.5
WA
BK-YE
31S-FA31A
GN-OG WA 0.501
C692
4
H421
15S-FA17 GN-OG WA 0.50
C965
230.50
WA
BN-WH
9-FA88A0.50
WA
WH-VT
8-FA88A0.50
WA
YE-VT
7-FA88AVCCOUTGNDH4331
5
1929
32
15S-FA17 GN-OG R2 0.50
8-FA88 WH-VT R2 0.507-FA88 YE-VT R2 0.50
9-FA88 BN-WH R2 0.50
315153
25
253 A/C PRESSURE SNS GND
231 REF. SUPPLY VOLTAGE 2A/C LINEAR SNS HIGH PRESSURE
251
225 A/C LOW PRESSURE CYCLING SW.PART OF PCM
CAN
E108
Clutch and Clutch Field Coil
Recirculation Blend Door Actuator
Blower Motor Resistor
Climate Control Module
GROUNDGGROUNDGGGROUNDFENDER 3
Air Conditioning (A/C) Cycling Switch
C965C965CDAir Conditioning (A/C) Pressure Transducer
Powertrain Control Module (PCM)
412-01-8 Climate Control—2.5L Duratec (147kW/200PS) - VI5, LHD 4WD, Vehicles With: Manual Temperature Control
2011.0 Kuga (G1313104)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO ENGINE HARNESS
.FROM IGN RELAY 2
.TO LIGHT SW
.FROMIGNRELAYAA2
PJB
PARTIAL
15S-FA95 GN-BK WA 0.35
0.50
WA
OG-BK
29-FA94
24C539
C5401
C53911
C540
22
17
31-DA2 BK WA 4.0
0.35
WA
WH-BU
8-FA53
29S-LE10 OG-GN WA 0.35S529S-DA2 OG-BU WA 0.353C540
91-FA94 BK-GN WA 0.50
30-DA1 RD WA 6.0
C96
22
+F102 10AC10210B1 ASPIRATOR_POWER
BATTERY
A11
GND
A24
BLOWER_CONTROL
B15
BLOWER_FEEDBACK
B16
ILLUM_DIV
B3
B22 LSUNL_SENSOR
SENSOR_GND
B17
ASPIRATOR_GND
B2
IN-CAR_SENSOR
B21
LTEMP_A
A3
A4 LTEMP_B
LTEMP_C
A16
A17 LTEMP_D
A12 LTEMP_POWER
B23 RSUNL_SENSOR
B8 DISC_PANEL_R_SENSOR
B10 DISC_PANEL_L_SENSOR
B20 SENSOR_GND_(SUBLOOM)
B7 DISC_FLOOR_R_SENSOR
B9 DISC_FLOOR_L_SENSOR
H101
C1-2C1-1
C1-3C1-4
M
H414
9-FA95 BN-GN WA 0.356
C78012
21C540
3
48-FA95 WH-GN WA 0.35
31-FA95 BK WA 0.35
H4520.35
WA
BN-GN
9-FA47
144018-FA47 WH-GN WA 0.3531C542
+20A
F11
C1-1
C1-3
C1-4
C1-6
C1-2
C1-5
M
. 5H237
0.50
WA
BK-BU
31S-FA23
C1-5
C1-1C1-3
C1-2
R10
. H402
0.35
WA
GY-VT
10-FA5323
17
16
412
C539
31
C553
23
4
6
31S-FA58 BK-OG WA 0.3515S-FA46 GN-BU WA 0.3531S-FA59 BK-GN WA 0.35
31S-FA60 BK-RD WA 0.35
31S-FA61 BK-WH WA 0.35
200.35
WA
BN-GN
9-FA47AS179
88-FA52 WH-BK WA 0.351C543
H45230.35
WA
BN-YE
9-FA52
14401
32
C95
1C1-2C1-1
C1-3
H415
C554
2
1
3
C6492
3
0.35
WA
BN-BU
9-FA53
8-FA53 WH-BU WA 0.35
10-FA53 GY-VT WA 0.35
0.35
WA
BN-BU
9-FA53
30-DA25 RD FWK 25.0
PM
(+) (-)DC02
BATTERY
B+
10
+60A
F3
B-1
GROUND BATTERY G1
31-BA11 BK FLR9 25.0
30-FA2 RD WA 0.50C1-5
C1-1
C1-3
C1-2
.
R11 H401
+
10A
F27
BB03
.
15S-FA6
0.50
WA
GN-YE
+F35 10A
+30A
F10
G20
PASSENGER SIDE
GROUND
H408
1C544
3
1C536
3H408
7
9
0.35
WA
WH-BK
8-FA51
0.35
WA
WH-GN
8-FA480.35
WA
BN-GN
14401
9-FA48
0.35
WA
BN-YE
14401
9-FA51
G7
DRIVER SIDE
ELECTRONIC GROUNDS1291-DA2 BK-BU WA 0.75
C90_14
C90_18
S180
0.35
WA
BN-RD
9-FA1
BLOWER MOTOR RELAY
AC REQUEST SWIGNITIONAUX HEATER REQUEST/HSCOV_FAP
CAN
BP02
0.75
WA
GN-BU
15-RN3A
S132
0.75
WA
GN-BU
15-RN3B
2
C1-1C1-2
M. H123
C5401514401 49S-FA45 BU-WH WA 0.35
C834
64
C834
2
46
1
H102
.
S6
4.0
WA
BK
31-FA45
C789
1
C8342
15-FA18C GN-OG WE 0.75
2.5
WA
RD
30-FA23
30-FA24 RD WA 2.5
22
C111
S164
15-FA11B GN-YE WA 0.75
4.0
WA
GN-OG
15-FA18D
15-FA18A GN-OG WA 4.0S350
4.0
WA
GN-OG
15-FA18B
31S-FA18A BK-RD WA 4.01
9C320
Climate Control Module
In-Vehicle Temperature Sensor
8-FA47FWH-GNWAW035108FA47FWH GNWAW0358FA47FWH GNWAW035FAFWH GNWAWCenter Register Air Discharge Temperature Sensor
..Temperature Blend Door Actuator LH
Blower Motor Relay
8FA52FWH BKWAW0358FA52FWH BKWAW0358FA52FWH BKWAW035Center Register Air Discharge Temperature Sensor
Sunload Sensor
BATTERAYRBBATTERAYRBBBATTERAAYRRDC02Battery
GROUNDGGROUNDGGGROUNDSUPPORT
..Air Conditioning (A/C) Clutch Relay
BB03..EJB
GROUNDGGROUNDGGGROUNDA-PILLAR
035WAWWH GN8FA48FWAWWH GNFAFFootwell Air Discharge Temperature Sensor
035WAWWH-BK8-FA51F035WAWWH BK8FA51F035WAWWH BK8FA51FWAWWH BKFAFFootwell Air Discharge Temperature Sensor
GROUNDGROUNDGROUNDA-PILLAR
Central Junction Box (CJB)
..Blower Motor
Blower Motor Control Module
412-01-9 Climate Control—2.5L Duratec (147kW/200PS) - VI5, LHD 4WD, Vehicles With: Automatic Temperature Control
2011.0 Kuga (G1313103)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS