2011 FORD KUGA Kvm module

.
STARTER MOTOR.
ALTERNATOR
.
TO HEADLAMP CLEANING PUMP
.
TO SMART BOX (PJB)
.
TO PJB (H,WINDSHIELD REL.)
.
FROM PJB
.
TO LOW/HIGH CURRENT TRANSMISSIONSW
.
TO PJB
.
FROM GEAR BOX MODULE
.
FROM HIGH CURRENT TRANSMISSIONSW
.
TO FUEL FILTER HEATER
.
FUEL FIRED HEATER
.
TO PJB
.
HEATER BLOWER
.
TO HORN SWITCH
.
TO HORN
.
TO LIGHT SWITCH (PARK LIGHTS)
.
TO KVM (IGN RELAY)
.
TO LEFT FRONT WINDOW HEATER
.
TO LOW PRESSURE CYCLING SWITCH
.
TO SPS (AFS)
.
TO LOW PRESSURE CYCLING SWITCH
PM
(+) (-)
DC02
B+
1
C10930-BA6B RD WK 35.0
35.0WK
RD
30-BB10B1
+MF1
150A
GROUND ENGINE G8G1
BATTERY
GROUND
B-35.0
FLR9
BK
31-BA11B25.0
FLR9
BK
31-BA11
0.50
WA
BK-BU
31S-BB7
0.50
WA
BK-RD
31S-KA24
2.5
WA
GN-YE
15S-KA21
RW04R9,
C1-5
C1-1C1-3
C1-2
R7
4.0
WA
GN-RD
15-DA3
C96 21
14
C95
C95
15
C1-5
C1-1C1-3
C1-2
DC23
R8
2.5
WA
RD
30-KA25
+30AF23
31S-HB7 BK-BU WA 0.50
+40AF14
15-PE16 GN-WH WA 0.50
C1-5
C1-1C1-3
C1-2
R3 REVERSING LAMP RELAY
C96 33C96 25
+40AF12
4.0
WA
RD
30-BB8
IGNITION OL RELAY
IGNITION
CAN
BP02
1.0
WA
GN-BU
15-DC25
+
10A
F25
S164
+40AF16
64S-DC18 BU-RD WA 4.064S-DC16 BU
-RD WA 4 0
15-HB7 GN-BU WA 0.50
6.0
WA
RD
30-HB7
0.50
WA
GN-OG
15-KA24
15-LG45 GN-BK WA 0.50
91S-LG45 BK-GN WA 0.5015S-LG46 GN-OG WA 0.7515S-LG9 GN-BK WA 0.75
0.75
WA
GN-WH
15-LG280.75
WA
GN-OG
15-LG46
C1-5
C1-1C1-3
C1-2
R5 FUEL HEATER RELAY
0.75
WA
RD
30-PE17
+
F24 15A
0.75
WA
GN-RD
15S-PE8
1.5
WA
RD
30-RD18
+
F21 20A
BK-BU WA
31S-FA23 0.50
C95
32
C1-5
C1-1C1-3
C1-2
H402
,
R10
C1-5
C1-1C1-3
C1-2
R2
RH01
C77
2
+15A
F20
30-GJ8 RD WA 0.7530-GJ7 RD WA 0.75
91S-GJ7 BK-BU WA 0.50
0.75
WA
OG-BU
29S-GJ1
C9513
0.5
WA
BK
31-PE16
S121
31-DA3 BK WA 2.5
G37
LEFT FRONT
GROUND
4.0
WA
BK
31-KA21B
+
F10 30A
C79
1
G31A
LEFT FRONT
ELECTRONIC
GROUND
C90_10C90_22C90_39C90_6
1
C307
25.0
FWK
RD
30-DA25
0.50
WA
GN-BU
15-BB7A
0.50
WA
GN-RD
15-CE8A
15-HB7A GN-BU WA 0.50
0.50
WA
GN-OG
15-KA24A
0.50
WA
GN-BK
15-LG45A
15-PE16A GN-WH WA 0.50
0.50
WA
GN-BU
15-DC25A0.50
WA
GN-BU
15-BB74DC22
,
R4
S118
0.50
WA
BK-GN
91-BB18
0.50
WA
GN-BK
15S-BB18
C113
11
15-DA5 GN-OG WA 1.5
S162
30S-LE29 RD-GN WA 1.0G31A
LEFT FRONT
ELECTRONIC
GROUND
1.0
WA
BK-OG
91-DA3
+
F11 20A
12
C63364S-HB12A BU WA 4.064S-HB25A BU
-RD WA 4 0
C871
1
30-FA23 RD WA 2.5
2.5
WA
RD
30-FA24
1.5
RD
30-BB19D WA
C111
16
22
C111C111
6
C111
24
4.0
WA
GN-OG
15-FA18D
15-FA17 GN-OG WA 0.50
1
C692
15-CE8 GN-RD WA 0.50
16C111
15-FA17A GN-OG WA 0.50
1
C692
Battery
GROUNDGGROUNDGGGROUNDSUPPORT
GROUNDGGROUNDGGGROUNDSUPPORT
,Headlamp Washer Pump Relay
Ignition Overload Relay
Central Junction Box (CJB)
,Blower Motor RelayHorn Relay
GROUNDGGROUNDGGGROUNDFENDER
ELECTRONICEELECTRONICEEELECTRONICFENDER
,
Auxiliary Ignition Relay
ELECTRONICEELECTRONICEEELECTRONICFENDER
700-01-2 Power Distribution - Battery Junction Box (BJB)
2011.0 Kuga (G1313248)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.
TO EHPAS C794
.
TO ABS MODULE
.
TO IVD MODULE
.
TO ABS MODULE
.
TO ABS MODULE
.
TO IVD MODULE
.
TO IVD MODULE
.
TO EHPAS MOD
.
TO PTC HEATHER
.
TO PCM (KAPWR)
.
TO PCM
.
TO PCM
.TO PCM
.AC CLUTCH SOL
.
TO STARTER
.
TO ALTERNATOR
.
TO AUTO TRANS
.
TO COOLING FAN MODULE
.
TO DC/ AC CONVERTER
.
TO KVM (START LOCK RELAY)
.
TO RIGHT FRONT WINDOW HEATER
6.0
WA
RD
30-DA16.0
WA
RD
30-DA2
,
RD05
C962022
C96
+30AF18+60AF6
0
C9627
+10A
F221.5
WA
GN-WH
15-DA6
S162
1.0
WA
GN-BU
15-DC22
+10AF19+20AF8+30AF7+
F7 30A
30-CF13 RD WA 2.5
1
C830
4.0
WA
RD
30-CF13A
C830
141
C830
30-CF6 RD WA 1.515-DC19 GN-BU WA 1.0
+20AF8
30-CF6A RD WA 1.5
32
C830
+
F19 10A
1.0
WA
GN-BU
15-DC19
0.50
WA
GN-YE
15-FA110.50
WA
BK-YE
31S-FA11
64S DC16 BU RD WA 4
.0
10.0WK
RD
30-CE710.0
WA
RD
30-FC9
+80AF5+
F2 80A
C861
1
+
F26 15A
+
F3 60A
+60AF4
+3A
F30+
F31 10A
1.0
RD
30-RH9 WA
+10A
F34+10A
F33
0.50
WA
RD
30-FA2
+10AF27+20A
F9+
F13 20A
30-RH10 RD WA 1.0
31S-BB16 BK-RD WA 0.50
30-BA10 RD WA 0.75
0.50
WA
GN-YE
15S-FA6C1-5
C1-1C1-3
C1-2
DC25 R13
,
C1-5
C1-1C1-3
C1-2
R11
H401
+
F36 10A
0.75
WA
GN-BU
15-DC330.75
WA
GN-BU
15-DC34
15-RE21 GN-OG WA 0.75
30-BB17 RD WA 1.5
50-BB12 GY WA 1.5
0.50
WA
RD
30-RE8
+10A
F35
15-RN3 GN-BU WA 0.75
C793
1
1.0
WA
RD
30-TA36
+
F32 10A
C90_11
C90_12
C90_13
C90_14
C90_17C90_18
C90_20
C90_21
C90_23
C90_4
C90_40C90_41
+40AF1+
F15 30A
.
.
0.50
WA
BK-BU
91S-RH9
2.5
WA
RD
30-DJ7
0.50
WA
GY-BK
50-BB16D
C113
16
1
C633
64S HB25A BU RD WA 4
.0
15-CF6 GN-YE WA 0.3515-CF6 GN-YE WA 0.35
23
C111
7
C111
7
C111
R6
,
E612
1.0
WA
GN-RD
15-RH10C
1.0
WA
GN-RD
15-RH10DS120
1.0
WA
GN-RD
15-RH10A
1.0
WA
GN-RD
15-RH10B
1.0
WA
GN-RD
15-RH10E
1.0
WA
GN-RD
15-RH10F
6.0
WA
RD
30-PA1
1.0
WA
GN-BK
15-PA41
0.50
WA
BK
31-PA41
15S-PA6A GN-YE WA 4.0
EC05
, R14
S1211
C281
,Heated Windshield Relay
,Starter Relay
RR
Air Conditioning (A/C) Clutch Relay
,Powertrain Control Module (PCM) Relay
,Cooling Fan Relay
700-01-3 Power Distribution - Battery Junction Box (BJB)
2011.0 Kuga (G1313248)
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C394
TO ELECTRONIC GROUND (no longer used)BATTERY BACKED SOUNDER: STATUS
RAIN SENSORTO SUNROOF
AMBIENT TEMP SENSOR INTRUSION SENSOR
CRUISE CONTROL SW
ELECTRONIC GROUND SUPPLY ROOF
TO ELECTRONIC GROUND
RENT DEVICE
MINI LIFTGATE FEATURE WILL BE ADDED FOR C394 BOXES ONLY
FROM MINI LIFTGATE REL. SW. EXT. FROM MINI LIFTGATE AJAR SW
NOTES
1 WHERE PINS, FUSES AND RELAYS ARE SHOWN AS SPARE OR PROTECTED THESE NEED
2 SPARE CAPACITY SHOULD NOT BE TAKEN INTO ACCOUNT FOR COSTING
3 THE PJB NEEDS TO BE TESTED WITH MAXIMUM FUNCTIONALITYTO BE POPULATED DURING PROTOTYPE PHASE AND REMOVED FOR PRODUCTION -
THE TRACKS IN THE PCB WILL REMAIN FOR FUTURE USE
3M5T-14489-AR*
3M5T-14A073-B*
32 WAY
C95 GREEN
WHITE
LOW BLUE BROWN BROWN BLACK GREEN
FLOOR - 1 ROOF - 1 32 WAY
C96
46 WAY
C100
C102 C99 41 WAY
46 WAY
FLOOR - 2
COCKPIT - 1 C98 14 WAY
C103
CONNECTOR DETAILS
COCKPIT - 2
BOX NUMBER32 WAY
BLUE
3M5T-14489-AP* 3M5T-14489-ZX* 3M5T-14489-ZV* 3M5T-14489-BP* 98AG-14489-TM* 3M5T-14489-ZR*
FRONT - 2
FRONT - 1
3M5T-14489-AR*TT
3M5T-14A073-B*TT
32WAWWYAAC95GREEN
WHITELOW
BLUE
BROWNBROWN
BLACK
GREEN
FLOOR-1
ROOF-1
32WAWWYAA
C96
46WAWWYAA
C100
C102
C99
41WAWWYAA
46WAWWYAAFLOOR-2
COCKPIT-1
C9814WAWWYAA
C103COCKPIT-2
BOXOONUMBER
32WAWWYAABLUE3M5T-14489-AP*TT3M5T-14489-ZX*TT
3M5T-14489-ZV*TT3M5T-14489-BP*TT
98AG-14489-TM*
3M5T-14489-ZR*TTFRONT-2FRONT-1
THE DOTTED INPUTS / OUTPUTS ARE POPULATED DURING DEVOLOPMENT PHASE
AND MUST BE DEPOPULATED FOR J#1
TO WASHER PUMP FRONT
TO WASHER PUMP REAR
FROM STALK SWITCH FROM WIPER / WASHER SWITCH FROM WIPER / WASHER SWITCH
FROM STALK SWITCH
FROM HANDBRAKE SW
FROM BRAKE FLUID LEVEL SWITCH
RADIO FROM INTRUSION SENSOR
TO IP
TO IP
TO CABIN
TO CABIN
FROM LIGHT SWITCH
FROM AMBIENT TEMP SENSOR
FROM CRUISE SW
TO RKE MODULE FROM AC SWITCH
TO KVM MODULE
NOTE:
C102C102C96C103C103C103C96C96C103C98
GND MICROC CONTROL RTNIS GNDAMB TEMP SENS GNDMS CAN -MS CAN +VEHICLE SPEEDRAIN SENSORBATTERY BACKUP SOUNDER
RADIO ANTITHEFT
BRAKE FLUID LEVEL SW
PARK BRAKEHIGH BEAM SWFLASH SW
FRONT WASHER SWITCH
REAR WASHER SW
IS SENSE
AMBIENT TEMP SENSORC CONTROL+-RESRKE SERIAL DATA
HEADLAMP LOW BEAM SW
AUX HEATER REQUEST/HSCOV_FAP
TAILGATE IN TAILGATE AJAR SWTAILGATE INTAILGATE SW EXTERNAL
02
C98C95C98C99C99C98C95C103C98C102C103C103
C102C103C98C95C103C99
C96
C99C99
ntral Junction Box (CJB)
700-01-7 Power Distribution - Central Junction Box (CJB)
2011.0 Kuga (G1226099)
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.DRIVER DOOR LATCH
C148.DRIVER WINDOW SW.(CONVENT.), POWER MIRR.
C806
.TO DRIVER DOOR MODULE
C729
.DRIVER HEATED MIRROR
C806
.C824 TO BRAKE PEDAL SW.
.C825 TO CLUTCH PEDAL SW..C648 TO ACCELERATOR PEDAL POSITION SENSOR
.
00.0TO LEFT REAR DOOR MODULE
.C150 TO LR DOOR LATCH
.00.0TO HEATER SEAT MODULE
.TO KVM (SIGNAL GND)
C217.TO KVM (SIGNAL GND)
C218
.TO BOTTOM CLUTCH PEDAL SW.
.TO ADJUSTABLE PEDAL SWITCH
.
.
00.0TO HEATER SEAT MODULE
y
Keyless Vehicle splice
Keyless Vehicle splice
to Driver Seat sw.
A2.5S197
2.5
WA
BK
31-AJ7
0.35
WA
BK
31-AA58A1
1
18
0.35
WA
BK
31-HB35
1.5A
0.35WA
0.50WA
WA 0.352
3
4
1.5
WA
BKC730
18
BK WA 0.50C1501
C30 10
C336 2
2
C33331-HC8 BK WA 1.0
31-DA14 BK WA 1.016
C30
C30
16
S1980.50A
S193BK-BU WA 0.50
6
WA 0.50
WA 0.50
4
3
0.35WA2C863
31-AL5 BK WA 0.501
C30
1.0
WA
BK
31-HC8C10
C302
C333
1.0
WA
BKHC8D10
C30
C30
16
700-03-23 In-Vehicle Crossbeam Ground Point LH—LHD 4WD/LHD FWD
2011.0 Kuga (G1246668)
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.TO RIGHT REAR DOOR MODULEC731
.C151
TO RIGHT REAR DOOR LATCH
.DRIVER DOOR LATCH C148.C819
DRIVER WINDOW SW.(CONVENT.), POWER MIRR.
.C729
TO DRIVER DOOR MODULE
.C806
DRIVER HEATED MIRROR
.C824
TO BRAKE PEDAL SW.
.C825
TO CLUTCH PEDAL SW..TO ACCELERATOR PEDAL POSITION SENSOR C648
.
00.0TO HEATER SEAT MODULE
.TO ISS SWITCH
.TO KVM (SIGNAL GND) C217.TO KVM (SIGNAL GND) C218
.TO BOTTOM CLUTCH PEDAL SW.
.TO ADJUSTABLE PEDAL SWITCH .
ISS W/O MIRROR FOLD W/O DCU
Keyless Vehicle splice
Keyless Vehicle splice
WITH DOOR MODULE
to Driver Seat1831-AJ83 BK WA 1.51
C45C45 18
31-DA11S197
1
1831-DA11A
2
4
S15
31-HB35 BK WA 0.35
31-AJ7 BK WA 2.5
0.35
WA
BK
31-AA58C
391-RJ30 BK-YE WA 0.5091-BB6 BK-YE WA 0.35
0.35
WA
BK-YE
91-PG6
31-DA14 BK WA 1.0
S177
16
C30C336 2
0.50
WA
BK
31-AJ83B
8
C148
2
C332C30 101.0
WA
BK
31-HC11A
91-AJ80S198
S193
22C450.50
WA
BK-BU
91-AJ83
0.35
WA
BK-YE
91-GL1C242 4
6
91-AB11 BK-WH WA 0.50
91-AB11A BK-WH WA 0.50
4
3
0.35
91-AB6 BK-RD WA2C863
31-AL5 BK WA 0.501
C30
700-03-28 In-Vehicle Crossbeam Ground Point RH—RHD 4WD/RHD FWD
2011.0 Kuga (G1246671)
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Instrument Cluster—2.0LDuratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, LHD 4WD/LHD FWD,
Emission Requirements: Stage
V................................................... 413-01
Instrument Cluster—2.5L Duratec (147kW/200PS) - VI5, RHD
4WD............................................. 413-01
Instrument Cluster—2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi
(103kW/140PS) - DW/2.0L
Duratorq-TDCi (120kW/163PS)
- DW, RHD 4WD, Emission
Requirements: Stage
V................................................... 413-01
Instrument Cluster...........................413-01
Instrument Cluster and Panel Illumination—Vehicles With:
5-Speed Automatic Transaxle
- AW55 AWD/6-Speed
Automatic Transaxle -
6DCT450 AWD.............................417-02
Instrument Cluster and Panel Illumination—Vehicles With:
6-Speed Manual Transaxle -
M66 AWD/6-Speed Manual
Transaxle - MMT6
AWD/FWD .................................... 417-02
Instrument Panel—LHD 4WD/LHD FWD............................700-00
Instrument Panel—RHD 4WD/RHD FWD...........................700-00
Intake Air Temperature (IAT) Sensor....................................... 303-14B
Intake Camshaft Position (CMP) Sensor....................................... 303-14A
Intake Camshaft Position (CMP) Sensor....................................... 303-14B
Intake Camshaft Position (CMP) Sensor....................................... 303-14C
Intake Variable Valve Timing (VVT) Oil Control
Solenoid ..................................... 303-14A
Intrusion Sensor...............................419-01
In-Vehicle Crossbeam Center Ground Point................................700-03 In-Vehicle Crossbeam Ground
Point LH—LHD 4WD/LHD
FWD............................................. 700-03
In-Vehicle Crossbeam Ground Point LH—RHD 4WD/RHD
FWD............................................. 700-03
In-Vehicle Crossbeam Ground Point RH—LHD 4WD/LHD
FWD............................................. 700-03
In-Vehicle Crossbeam Ground Point RH—RHD 4WD/RHD
FWD............................................. 700-03
In-Vehicle Temperature Sensor .......................................... 412-01
Keyless Vehicle Center Antenna ........................................ 501-14
Keyless Vehicle Front Antenna LH................................................. 501-14
Keyless Vehicle Front Antenna RH................................................ 501-14
Keyless Vehicle Module (KVM) ........................................... 501-14
Keyless Vehicle Module (KVM) ........................................... 501-14
Keyless Vehicle Module (KVM) ........................................... 501-14
Keyless Vehicle Module (KVM) ........................................... 501-14
Keyless Vehicle Module (KVM) ........................................... 501-14
Keyless Vehicle Rear Antenna ........................................ 501-14
Keyless Vehicle Rear Bumper Antenna ........................................ 501-14
Knock Sensor (KS)........................303-14A
LHD 4WD......................................307-01B
License Plate Lamp LH....................417-01
License Plate Lamp RH...................417-01
Liftgate Exterior View.......................700-00
Liftgate Interior View........................700-00
Liftgate/Luggage Compartment Lid Latch.......................................501-14
Liftgate/Luggage Compartment Lid Release Switch.......................501-14
Low Brake Fluid Warning Indicator Switch............................206-06
Low Washer Fluid Warning Indicator Switch............................413-09
Luggage Compartment Lamp............................................ 417-02
201

1.0 Kuga
Index
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FORD KUGA 2011.0MY WIRING DIAGRAMS