2011 FORD KUGA Turbo

Powertrain Control Module (PCM) (G1240690)
635
2
14
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
37
36
35
34
33
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
6M5T-14A464-USA
C681
TO PCM TURBO I5
HARNESS 12A690 PIN 13 => 91S-PG17 BK-BU 0.50 R2
91-RE8ABK-YER22.5 S
15-RE8AGN-BUR21.0 S
15-RE8GN-BUR21.0 S
91-RE8CBK-YER22.5 S
91-RE8BBK-YER22.5 S
49-PA6BUR20.50 S
31S-BB16BK-RDR20.50 S
31S-FA11BK-YER20.50 S
50-BB13GY-VTR20.50 S
10-TA36GY-OGR20.50 S
15-RE17GN-YER20.50 S
30-RE8RDR20.50 S
50-RE8GN-BUR20.50 S
49-RE31BU-YER20.75 S
15S-FA17GN-OGR20.50 S
10-RJ30GYR20.50 S
91S-RH9BK-BUR20.50 S
15S-LG23GN-WHR20.75 S
7-FA88YE-VTR20.50 S
5-EC7HBU-RDR20.50 S
5-EC7JBU-RDR20.50 S
91S-FC14BK-RDR20.50 S
8-FA88WH-VTR20.50 S
9-FA88BN-WHR20.50 S
4-EC7HGY-RDR20.50 S
4-EC7JGY-RDR20.50 S
303-14B-
21
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-21
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Turbocharger Boost Pressure Sensor (G1230393)
123
6M5T-14A464-GCA
HARNESS 12A690 TO BOOST PRESSURE SENSOR C958 G
0.50
WKYE-GN7-RJ37AG
0.50WKBN-GN9-RJ37AG
0.50WKWH-GN8-RJ37A
Powertrain Control Module (PCM) Relay (G1279924)
Throttle Position (TP) Sensor (G1230392)
123
3M5T-14A464-DCA
C630
TO INTAKE THROTTLE POSITION SENSOR
HARNESS 12A690
9-RJ28BNWK0.50
8-RJ28WHWK0.50
7-RJ28YEWK0.50
303-14B- 22
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW, Emission Requirements: Stage IV
303-14B-22
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

OIL LEVEL SIGNALCME D1
ITION/BOOST PRESS SUPPL BOOST PRESS RTN
CMI 38
BOOST PRESS SIG CMI 32
BOOST TEMP SIG
CMI 08
S/RAIL PRESSURE RETURN
RAIL PRESSURE SIGNAL CMI 20
RAIL PRESSURE SUPPL
CMI 13
FUEL INJECTOR LSD3
CME L4
FUEL INJECTOR HSD3
CME L3
FUEL INJECTOR LSD2
CME M2
FUEL INJECTOR HSD2
CME L2
FUEL INJECTOR LSD4
CME M1
FUEL INJECTOR HSD4
CME L1
FLYWHEELFLFLYWHEELYWHEELLLL
4 3
2
NC!
FUEL INJECTOR LSD1 CME M4
FUEL INJECTOR HSD1
CME M3
CMI 19
THROTTLE POS SIGNAL
THROTTLE POS RETURN
CMI 39
THROTTLE VALVE DRIVE -
CMI 42
THROTTLE VALVE DRIVE +
CMI 30
EGR POS SUPPL CMI 15
EGR POS SIGNAL
CMI 25
TGAS RECIRC VALVE DRIVE - CMI 18
TGAS RECIRC VALVE DRIVE +CMI 06
VGT POSITION RETURN CMI 51
VGT POSITION SIGNAL
CMI 35 CMI 14
VGT (PWM) SUPPL
CMI 05
VGT (PWM) OUTPUT
CMI 04
CMI 40
EGR BYPASS POS SIGNAL
CMI 43
EGR BYPASS POS SUPPL
CMI 16
MPOS RETURNCAM POS SIGNAL
CME E1
CRANK POS/CAM POS SUPPL
TALYST SNS/CPS RETURN CME F1
CME G1
CRANK POS SIGNAL
LOW OIL PRESSURE SWITCH
CMI 31
NALPPL
SRETURNSSIGNAL
SIGNAL
CME B2
FUEL TEMPERATURE SIGNAL
CME J3
CME H3
OLANT TEMPERATURE SIGNAL
OLANT TEMPERATURE RETURN CME A4
1
1
2
1ET46
.
1E810 .
.
1E728
C1E711-D_3
C1E711-D_1C1E711-D_2C1E108-D_7
C1E139-B_1
GOLD
C1E108-C_18
C1E139-B_2 GOLDC1E108-C_6
C1E139-B_4GOLDC1E108-C_40
C1E139-B_3GOLDC1E108-C_15C1E139-B_5GOLD
C1E108-C_25
C1E108-D_35
C1E108-D_47
C1E108-D_23
C1E108-D_24
C1E108-D_11
C1E108-D_12
C1E108-D_36
C1E108-D_48
C1E108-C_14C1E825_2
C1E108-C_35C1E825_1
C1E108-C_51C1E825_3
C1E108-C_31C1ET46_C_2
C1E108-D_33C1E728-A_1C1E728-A_2
C1E108-C_13C1E727-A_3
C1E108-C_20C1E727-A_1C1E727-A_2
C1E108-D_32C1E810-D_1C1E810-D_2
D_VE711A
0.50WK
YE-VT
0.75WK
WH-VT
CE101A
CE102A 0.75WK
YE-BU
RE208A 1.0WK
BU
RE207A GN-VT WK 1.0
RE206A BU-OG WK 1.0
RE205A YE-BU WK 1.0
VE825A 0.50WK
VT-BNRE437A 0.50WK
GY
0.50WK
BU-BN
CE908A
VE728A 0.50WK
GN
0.50WK
VT-WH
RE232D
VE716A 0.50WK
YE
RE141AC 0.50WK
BN-GN
SP184
C1E108-D_37
LE437A YE WK 0.50SP183LE438A 0.50WK
YE
C1E804-A_3C1E804-A_1C1E804-A_4C1E804-A_2
3M5T-14A464-FDB
0.50WK
BU
LE329B
VE804B 0.50WK
GN-BNVE804C 0.50WK
GN-BN
RE804A 0.50WK
GY-BUC1E108-C_38C1E108-C_8C1E108-C_32
LE135A GY-VT WK 0.50
C1E706-1
C1E706-3C1E706-2
0.50WK
GN-BN
LE143BVE706B BN-BU WK 0.50
SP182
C1E108-D_5
LE135AB 0.50WK
GY-VTC1E108-D_6
LE139A 0.50WK
BN-WHVE721A 0.50WK
WH-OGRE139A 0.50WK
GY-OGSP160RE139AA 0.50WK
GY-OG
RE139AB 0.50WK
BN-WH
LE139AB 0.50WK
BN-WH
C1E756-C_3C1E756-C_1
C1E756-C_2
VE721AB 0.50WK
WH-OGC1E108-C_43
C1E137-C_5C1E137-C_4C1E137-C_3C1E137-C_2C1E137-C_1LE428B 0.50WK
BU-WHVE820B 0.50WK
GYRE427BC YE-VT WK 0.50
CE412C YE-VT WK 0.50CE426C 0.50WK
BU-GN
C1E108-C_30C1E108-C_42C1E108-C_39C1E108-C_19
SIG
GND1E432
.C1E432_2C1E432_1VE814A 0.50WK
WH-OGRE814A 0.50WK
BU-OGC1E108-C_4C1E108-C_5
CE205A 1.0WK
GN-BU
CE206A 1.0WK
GY-YE
CE207A 1.0WK
VT-GY
CE208A 1.0WK
YE-OG
LE238A 0.50WK
GYVE727A 0.50WK
BU-BN
RH107BE GN-BU WK 0.50C1E108-D_14
A_RE135A GN-BN WK 0.50
C1E108-C_16
C1E205-B_1C1E205B_2+.
E205
C1E206-B_1+E206 .C1E206B_2
C1E207B_2C1E207-B_1+E207 .
+E208 .C1E208-B_1C1E208B_2
C11-X_1
C11-X_2
C11-X_3
C11-X_4
C11-Y_1
C11-Y_2
C11-Y_3
C11-Y_4
VREFVOUTVGRD1E727
.
VREFVOUTVGRD1E825.
GNDTEMPPRES.VCC
1E804
VREFVOUTVGRD
1E711
.
VREFVOUTVGRD
1E706.
VREFVOUTVGRD1E139 .
+
VREFVOUTVGRD
1E756.
VREFVOUTVGRD
1E137
.
+
SP1600.50WK
GN-VT
RE238A
SP302RE143B VT WK 0.50
.Engine Oil Pressure (EOP) Switch
.Engine Coolant Temperature (ECT) Sensor
.Fuel Rail Temperature Sensor
.Turbocharger Variable Vane Actuator
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 3
.Fuel Injector 4
.Fuel Rail Pressure (FRP) Sensor
.Turbocharger Variable Vane Position Sensor
Manifold Absolute Pressure and Temperature (MAPT) Sensor
.Crankshaft Position (CKP) Sensor
.Intake Camshaft Position (CMP) Sensor
.Exhaust Gas Recirculation (EGR) Valve
.Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor
.Throttle Body
303-14C-5 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313087)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

OIL LEVEL SIGNALCME D1
ITION/BOOST PRESS SUPPL BOOST PRESS RTN
CMI 38
BOOST PRESS SIG CMI 32
BOOST TEMP SIG
CMI 08
S/RAIL PRESSURE RETURN
RAIL PRESSURE SIGNAL CMI 20
RAIL PRESSURE SUPPL
CMI 13
FUEL INJECTOR LSD3
CME L4
FUEL INJECTOR HSD3
CME L3
FUEL INJECTOR LSD2
CME M2
FUEL INJECTOR HSD2
CME L2
FUEL INJECTOR LSD4
CME M1
FUEL INJECTOR HSD4
CME L1
FLYWHEELFLYWHEELLL
4 3
2
NC!4
3
2
FUEL INJECTOR LSD1 CME M4
FUEL INJECTOR HSD1
CME M3
CMI 19
THROTTLE POS SIGNAL
THROTTLE POS RETURN
CMI 39
THROTTLE VALVE DRIVE -
CMI 42
THROTTLE VALVE DRIVE +
CMI 30
EGR POS SUPPL CMI 15
EGR POS SIGNAL
CMI 25
TGAS RECIRC VALVE DRIVE - CMI 18
TGAS RECIRC VALVE DRIVE +CMI 06
VGT POSITION RETURN CMI 51
VGT POSITION SIGNAL
CMI 35 CMI 14
VGT (PWM) SUPPL
CMI 05
VGT (PWM) OUTPUT
CMI 04
CMI 40
EGR BYPASS POS SIGNAL
CMI 43
EGR BYPASS POS SUPPL
CMI 16
MPOS RETURNCAM POS SIGNAL
CME E1
CRANK POS/CAM POS SUPPL
TALYST SNS/CPS RETURN CME F1
CME G1
CRANK POS SIGNAL
LOW OIL PRESSURE SWITCH
CMI 31
NALPPL
SRETURNSSIGNAL
SIGNAL
CME B2
FUEL TEMPERATURE SIGNAL
CME J3
CME H3
OLANT TEMPERATURE SIGNAL
OLANT TEMPERATURE RETURN CME A4
1
OILLEVELSIGNALCMED1
ITION/BOOSTPRESSSUPPL
BOOSTPRESSRTNCMI38
BOOSTPRESSSIGCMI32BOOSTTEMPSIGCMI08
S/RAILPRESSURERETURN
RAILPRESSURESIGNALCMI20RAILPRESSURESUPPLCMI13
FUELINJECTORLSD3CMEL4
FUELINJECTORHSD3CMEL3
FUELINJECTORLSD2CMEM2
FUELINJECTORHSD2CMEL2
FUELINJECTORLSD4CMEM1
FUELINJECTORHSD4CMEL1
FUELINJECTORLSD1CMEM4
FUELINJECTORHSD1CMEM3
CMI19THROTTLEPOSSIGNALTHROTTLEPOSRETURNCMI39THROTTLEVALVVVELLDRIVE-CMI42THROTTLEVALVVVELLDRIVE+CMI30
EGRPOSSUPPLCMI15EGRPOSSIGNALCMI25
TGASRECIRCVALVVVELLDRIVE-CMI18
TGASRECIRCVALVVVELLDRIVE+CMI06
VGTPOSITIONRETURNCMI51VGTPOSITIONSIGNALCMI35CMI14
VGT(PWM)SUPPLCMI05VGT(PWM)OUTPUTCMI04
CMI40
EGRBYPASSPPPOSSIGNALCMI43EGRBYPASSPPPOSSUPPLCMI16
MPOSRETURN
CAMPOSSIGNALCMEE1
CRANKPOS/CAMPOSSUPPL
TALTTYSTLLSNS/CPSRETURN
CMEF1CMEG1CRANKPOSSIGNAL
LOWOILPRESSURESWITCHCMI31
NALPPL
SRETURNSSIGNAL
SIGNAL
CMEB2
FUELTEMPERATUREAASIGNALCMEJ3
CMEH3OLANTTEMPERATUREAASIGNAL
OLANTTEMPERATUREAARETURNCMEA4
1
2
1ET46
.
1E810 .
.
1E728
C1E711-D_3
C1E711-D_1C1E711-D_2C1E108-D_7
C1E139-B_1
GOLD
C1E108-C_18
C1E139-B_2 GOLDC1E108-C_6
C1E139-B_4GOLDC1E108-C_40
C1E139-B_3GOLDC1E108-C_15C1E139-B_5GOLD
C1E108-C_25
C1E108-D_35
C1E108-D_47
C1E108-D_23
C1E108-D_24
C1E108-D_11
C1E108-D_12
C1E108-D_36
C1E108-D_48
C1E108-C_14C1E825_2
C1E108-C_35C1E825_1
C1E108-C_51C1E825_3
C1E108-C_31C1ET46_C_2
C1E108-D_33C1E728-A_1C1E728-A_2
C1E108-C_13C1E727-A_3
C1E108-C_20C1E727-A_1C1E727-A_2
C1E108-D_32C1E810-D_1C1E810-D_2
D_VE711A
0.50WK
YE-VT
0.75WK
WH-VT
CE101A
CE102A 0.75WK
YE-BU
RE208A 1.0WK
BU
RE207A GN-VT WK 1.0
RE206A BU-OG WK 1.0
RE205A YE-BU WK 1.0
VE825A 0.50WK
VT-BNRE437A 0.50WK
GY
0.50WK
BU-BN
CE908A
VE728A 0.50WK
GN
0.50WK
VT-WH
RE232D
VE716A 0.50WK
YE
RE141AC 0.50WK
BN-GN
SP184
C1E108-D_37
LE437A YE WK 0.50SP183LE438A 0.50WK
YE
C1E804-A_3C1E804-A_1C1E804-A_4C1E804-A_20.50WK
BU
LE329B
VE804B 0.50WK
GN-BNVE804C 0.50WK
GN-BN
RE804A 0.50WK
GY-BUC1E108-C_38C1E108-C_8C1E108-C_32
LE135A GY-VT WK 0.50
C1E706-1
C1E706-3C1E706-2
0.50WK
GN-BN
LE143BVE706B BN-BU WK 0.50
SP182
C1E108-D_5
LE135AB 0.50WK
GY-VTC1E108-D_6
LE139A 0.50WK
BN-WHVE721A 0.50WK
WH-OGRE139A 0.50WK
GY-OGSP160RE139AA 0.50WK
GY-OG
RE139AB 0.50WK
BN-WH
LE139AB 0.50WK
BN-WH
C1E756-C_3C1E756-C_1
C1E756-C_2
VE721AB 0.50WK
WH-OGC1E108-C_43
C1E137-C_5C1E137-C_4C1E137-C_3C1E137-C_2C1E137-C_1LE428B 0.50WK
BU-WHVE820B 0.50WK
GYRE427BC YE-VT WK 0.50
CE412C YE-VT WK 0.50CE426C 0.50WK
BU-GN
C1E108-C_30C1E108-C_42C1E108-C_39C1E108-C_19
SIG
GND1E432
.C1E432_2C1E432_1VE814A 0.50WK
WH-OGRE814A 0.50WK
BU-OGC1E108-C_4C1E108-C_5
CE205A 1.0WK
GN-BU
CE206A 1.0WK
GY-YE
CE207A 1.0WK
VT-GY
CE208A 1.0WK
YE-OG
LE238A 0.50WK
GYVE727A 0.50WK
BU-BN
RH107BE GN-BU WK 0.50C1E108-D_14
A_RE135A GN-BN WK 0.50
C1E108-C_16
C1E205-B_1C1E205B_2+.
1E205
C1E206-B_1+1E206 .C1E206B_2
C1E207B_2C1E207-B_1+1E207 .
+1E208 .C1E208-B_1C1E208B_2
C11-X_1
C11-X_2
C11-X_3
C11-X_4
C11-Y_1
C11-Y_2
C11-Y_3
C11-Y_4
VREFVOUTVGRD1E727
.
VREFVOUTVGRD1E825
.
GNDTEMPPRES.VCC
1E804
VREFVOUTVGRD
1E711.
VREFVOUTVGRD1E706
.
VREFVOUTVGRD1E139 .
+
VREFVOUTVGRD
1E756
.
VREFVOUTVGRD
1E137.
+
SP1600.50WK
GN-VT
RE238A
SP302RE143B VT WK 0.50
.Engine Oil Pressure (EOP) Switch
.Engine Coolant Temperature (ECT) Sensor
.Fuel Rail Temperature Sensor
..Turbocharger Variable Vane Actuator
.Fuel Injector 1
.Fuel Injector 2
.Fuel Injector 3
.Fuel Injector 4
.Fuel Rail Pressure (FRP) Sensor
.Turbocharger Variable Vane Position Sensor
Manifold Absolute Pressure and Temperature (MAPT) Sensor
.Crankshaft Position (CKP) Sensor
.Intake Camshaft Position (CMP) Sensor
.Exhaust Gas Recirculation (EGR) Valve
.Exhaust Gas Recirculation (EGR) Cooler Bypass Valve Position Sensor
.Throttle Body
303-14C-11 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313088)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO BOTTOM CLUTCH PEDAL SWITCH
.
TO TURBO I5 PCM (CLUTCH SW)
.TO KVM (CLUTCH SW.)
.
TO DW10C PCM (CLUTCH SW)
14401
C394 ATC394 AT
14K733
14014 14014
2525 NOT IN PARK
23
MS CAN +22
MS CAN -
HS CAN + 18HS CAN - 17
26 KEYIN SW.
CAN
MC01.
S7
31-DA24 BK WA 0.75
0
SSENGER SIDEOUND
8
C112C863131S-AB6 BK-RD WA 0.35
C113 12
91S-PG17 BK-BU WA 0.50
C90
0.35
WA
BK-BU
91S-PG17
0.35
WA
BK-RD
31S-AB6A
0.35
WA
BK-RD
91S-AB6C17
C219
7
C388
31S-AB6A BK-RD WA 0.35
KEY INHIBIT (NOT IN PARK)
7LIN2POWER
1LIN
S20991S-AB1 BK-BU WA 0.35
0.35
WA
BK-WH
31S-TA32B
91S-PG17A BK-BU WA 0.50
C90
..Instrument Cluster
OUNDOUNDOUNDILLAR
witch (TCS)
307-01B-3 Automatic Transmission/Transaxle
2011.0 Kuga (G1324837)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO ELEC. INSIDE MIRROR UNIT
.
.TO PCM TURBO I5
25
C96
C1-5
C1-1C1-3
C1-2
R3
15-LG46 GN-OG WA 0.75
91S-LG45 BK-GN WA 0.50
15S-LG46 GN-OG WA 0.75
C9850.35
GN-RD
15S-AD15 WAC7423
TCH
.
BP02
0.50
C96
33
0.75
WA
GN-BK
15S-LG9AC58
2
,
4LS11,
LS10
C4261
C4262C4252
C4251
31-LG16 BK WA 1.0
S196
15S-LG16 GN-OG WA 1.0
31-LG9 BK WA 1.0
1.0
WA
GN-BK
15S-LG9
2.5
WA
BK
31-DA13A
GROUND LEFT
G77A
15S-LG9A GN-BK WA 1.0S242
C90_220.50R2
BK-GN
91S-LG45B5C680
.Central Junction Box (CJB)
,Reversing Lamp RH,Reversing Lamps
GROUNDGGROUNDGGGROUNDWHEELARCH
417-01-14 Reversing Lamps—Vehicles With: 5-Speed Automatic Transaxle - AW55 AWD
2011.0 Kuga (G1313186)
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ENGINE HARNESS
TURBO I54-EC7H, 5-EC7H4-EC7H,5-EC7H5441C681
+ HS CAN+HSCAN
- HS CAN
+ HS CAN - HS CAN+HSCAN
-HSCAN
AW55
TURBO I5
12A690
14K039
- HS CAN
MUST BE SHORTER 1m
4-EC7D, 5-EC7D
AUTOMATICAUTOMATICAA
+ HS CAN - HS CAN+HSCAN
-HSCAN
PCM MODULE
A4
C418DW10
TO MODULE AS POSSIBLE
A3
12A690
- HS CAN
+ HS CAN
SPLICE SHOULD BE AS CLOSE
+-cirucit name
+ HS CAN
TCM MODULE FN
-HSCAN
+HSCAN
TCMMODULEFN
MANUAL
-HSCAN
+HSCAN
PCM MODULE New I4
PCM MODULE TCM MODULE
S215
S214
0.50WK
BU-RD
5-EC7B
0.50WK
GY-RD
4-EC7B
C418 A34A
0.50WK
BU-RD
5-EC7C0.50WK
GY-RD
4-EC7C
C90_1
C90_15
4-EC7E GY-RD WK 0.50
B4C600 A4
5-EC7E BU-RD WK 0.504-EC7F GY-RD WK 0.505-EC7F BU-RD WK 0.502
C117
1
8GC4149G
0.50WK
BU-RD
5-EC7E0.50WK
GY-RD
4-EC7E
0.50R2
GY-RD
4-EC7H0.50R2
BU-RD
5-EC7H
4-EC7J GY-RD R2 0.50
57544144
5-EC7J BU-RD R2 0.50
86
418-00-4 Communications Network - High-Speed (HS) Controller Area Network (CAN) Bus—2.5L Duratec (147kW/200PS) - VI5
2011.0 Kuga (G1223822)
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TCM MODULE
PCM MODULE
BRAKE
BLEED
CONNECTOR
PART OF EJBPARPPTOFEJB
BRAKEBLEEDCONNE
CTOR
TURBO I5 AW55PCMMODULETURBOI5PCMMODULE
- HS CAN
+ HS CAN - HS CAN
TCMMODULETCMMODULEAW55AA
-HSCAN
+ HS CAN
4-EC7D GY-RD WA 0.50
5-EC7D BU-RD WA 0.50
C556_1C556_2
C90_1
C90_15
4-EC7H GY-RD R2 0.505-EC7H BU-RD R2 0.50
0.50R2
GY-RD
4-EC7J
S
C681
57544144
0.50R2
BU-RD
5-EC7J
C86586
418-00-12 Communications Network - High-Speed (HS) Controller Area Network (CAN) Bus—2.5L Duratec (147kW/200PS) - VI5, Vehicles With:
5-Speed Automatic Transaxle - AW55 AWD
2011.0 Kuga (G1313199)
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