2011 FORD KUGA PowerTrain Control Module

SECTION 303-14C Electronic Engine Controls—2.0L
Duratorq-TDCi (100kW/136PS) - DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi
(120kW/163PS) - DW, Emission Requirements: Stage V
VEHICLE APPLICATION: 2011.0 Kuga
PA G E
CONTENTS
ELECTRICAL SCHEMATICS
303-14C-2
Engine Control — LHD 4WD/LHD FWD ........................................................................\
.....
303-14C-8
Engine Control — RHD 4WD/RHD FWD ........................................................................\
...
ELECTRICAL CONNECTORS 303-14C-14
Crankshaft Position (CKP) Sensor — D ........................................................................\
.....
303-14C-14
Diesel Particulate Filter (DPF) Differential Pressure Sensor ..............................................
303-14C-14
Engine Coolant Temperature (ECT) Sensor — D...............................................................
303-14C-14
Engine Oil Pressure (EOP) Switch — C ........................................................................\
.....
303-14C-14
Fuel Rail Pressure (FRP) Sensor — A ........................................................................\
.......
303-14C-15
Fuel Rail Temperature Sensor — A........................................................................\
............
303-14C-15
Heated Oxygen Sensor (HO2S) ........................................................................\
.................
303-14C-15
Intake Camshaft Position (CMP) Sensor ........................................................................\
....
303-14C-15
Manifold Absolute Pressure and Temperature (MAPT) Sensor — A ..................................
303-14C-15
Mass Air Flow (MAF) Sensor — C........................................................................\
.............
303-14C-16
Powertrain Control Module (PCM) — C ........................................................................\
.....
303-14C-16
Powertrain Control Module (PCM) — D ........................................................................\
.....
303-14C-17
Powertrain Control Module (PCM) — E ........................................................................\
......
303-14C-17
Pre DPF Exhaust Gas Temperature Sensor .......................................................................
303-14C-17
Post DPF Exhaust Gas Temperature Sensor .....................................................................
303-14C-1
Electronic Engine Controls
— 2.0L Duratorq-TDCi (100kW/136PS)
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW, Emission Requirements: Stage V
303-14C-1
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

FROM STOP
LAMP SWITCH
ARTIAL)
0.50
WA
GY
10-RJ30
0.75
WA
GN-WH
15S-LG23
15S-PE8 GN-RD WA 0.75
0.50
WA
GN-BU
15-RE17
31
C96C96 38
C100 77-RJ30 YE WA 0.358-RJ30 WH WA 0.35191817C118
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
2
C8251
2
.
E90415-RJ30 GN-YE WA 0.5020
C118
9-RJ30 BN WA 0.35
0.35
WA
YE
7-RJ30
9-RJ30 BN WA 0.3591S-BB6 BK-YE WA 0.35
0.35
WA
WH
8-RJ30
10131431C809
91-RJ30 BK-YE WA 0.50
91S-BB6 BK-YE WA 0.35
S15
3
C82591-BB6 BK-YE WA 0.35
10-RJ30 GY WA 0.50
5
C113
.
PWM
E901
.
6C6485
432C6481
LEFT FRONT G12A
GROUND
91-DA6 BK-WH WA 0.75
+F34 10A
+10AF36+F35 10A
+F33 10A
+20AF9
1.0
WA
RD
30-RH101.0
WA
RD
30-RH9
0.50
WA
BK-BU
91S-RH9
15-DC33 0.75
WA
GN-BU
15-DC34 0.75
WA
GN-BU
15-RE21 0.75
WA
GN-OG
C100
C90_12
C90_16
C90_21
C90_28
C90_37
C90_40
C90_41
C90_6
C90_8
C90_14
0.50
WA
WH-BU
8-EE1491S-RD15A BK-RD WA 0.50
0.75
WA
GN-BU
15-RN3AS1320.75
WA
GN-BU
15-RN3B
C90_2
R19
E608 .
C100 37
C113
27
0.35
WA
BK-BU
91S-RH5A
0.50
WA
BK-BU
91S-RH5AC90_9
0.75
WA
GN-OG
15-CG17
0.75WK
GN-OG
31-CG17 BK WA 0.7591-CG17 BK-RD WA 1.0
0.75WK
BK1.0WK
BK-RD
1C23428
GROUND RIGHT REAR G45
C100 9
S120
R6 .
E612
1.0
WA
GN-RD
15-RH10E
1.0
WA
GN-RD
15-RH10B
15-RH10A GN-RD WA 1.0GN-RD WA
15-RH10D 1.0
1.0
WA
GN-RD
15-RH10C
91S-RH19 BK-RD WA 0.50C90_715S-RE24 GN-BK WA 1.0C90_13
1C933
2C933
C911
SWITCH
E911
0.75
WA
GN-WH
15-RE32
13
C11314
C113
0.75
WA
GN-WH
15S-RE32C90_3
0.75
WA
GN-WH
15-RE320.75
WA
GN-WH
15S-RE32
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
Box (BJB)
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Powertrain Control Module (PCM) Relay
Inertia Fuel Shutoff (IFS) Switch
303-14C-7 Engine Control—LHD 4WD/LHD FWD
2011.0 Kuga (G1313087)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

FROM STOP
LAMP SWITCH
ARTIAL)
0.50
WA
GY
10-RJ30
0.75
WA
GN-WH
15S-LG23
15S-PE8 GN-RD WA 0.75
0.50
WA
GN-BU
15-RE17
31
C96C96 38
C100 77-RJ30 YE WA 0.358-RJ30 WH WA 0.35191817C118
PEDAL GND
13
14 ACC PEDAL INPUT
PEDAL +5V
31
10 CLUTCH SWITCH
CAN
MC01
.
2
C8251
2
.
E90415-RJ30 GN-YE WA 0.5020
C118
9-RJ30 BN WA 0.35
0.35
WA
YE
7-RJ30
9-RJ30 BN WA 0.3591S-BB6 BK-YE WA 0.35
0.35
WA
WH
8-RJ30
10131431C809
91-RJ30 BK-YE WA 0.50
91S-BB6 BK-YE WA 0.35
S15
3
C82591-BB6 BK-YE WA 0.35
10-RJ30 GY WA 0.50
5
C113
.
PWM
E901
.
6C6485
432C6481
RIGHT FRONT G53A
GROUND
91-DA6A BK-WH WA 0.75
+F34 10A
+10AF36+F35 10A
+F33 10A
+20AF9
1.0
WA
RD
30-RH101.0
WA
RD
30-RH9
0.50
WA
BK-BU
91S-RH9
15-DC33 0.75
WA
GN-BU
15-DC34 0.75
WA
GN-BU
15-RE21 0.75
WA
GN-OG
C100
C90_12
C90_16
C90_21
C90_28
C90_37
C90_40
C90_41
C90_6
C90_8
C90_14
0.50
WA
WH-BU
8-EE1491S-RD15A BK-RD WA 0.50
0.75
WA
GN-BU
15-RN3AS1320.75
WA
GN-BU
15-RN3B
C90_2
R19
E608 .
C100 37
C113
27
0.35
WA
BK-BU
91S-RH5A
0.50
WA
BK-BU
91S-RH5AC90_9
0.75
WA
GN-OG
15-CG17
0.75WK
GN-OG
31-CG17 BK WA 0.7591-CG17 BK-RD WA 1.0
0.75WK
BK1.0WK
BK-RD
1C23428
GROUND RIGHT REAR G45
C100 9
S120
R6 .
E612
1.0
WA
GN-RD
15-RH10E
1.0
WA
GN-RD
15-RH10B
15-RH10A GN-RD WA 1.0GN-RD WA
15-RH10D 1.0
1.0
WA
GN-RD
15-RH10C
91S-RH19 BK-RD WA 0.50C90_715S-RE24 GN-BK WA 1.0C90_13
1C933
2C933
SWITCH
E911
0.75
WA
GN-WH
15-RE32
13
C11314
C113
0.75
WA
GN-WH
15S-RE32C90_3
0.75
WA
GN-WH
15-RE320.75
WA
GN-WH
15S-RE32
.Instrument Cluster
.Clutch Pedal Position (CPP) Switch
Box (BJB)
.Accelerator Pedal Position (APP) Sensor
GROUNDGROUNDGROUNDROCKER PANEL 2
.Fuel Pump Relay
GROUNDGGROUNDGGGROUNDSEAT BRACKET
.Powertrain Control Module (PCM) Relay
Inertia Fuel Shutoff (IFS) Switch
303-14C-13 Engine Control—RHD 4WD/RHD FWD
2011.0 Kuga (G1313088)
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TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

Powertrain Control Module (PCM)—C (G1330920)
1
132537
12243648
2
3
4
5
6
7
8
9
10
11
14
15
16
17
18
19
20
21
22
23
26
27
28
29
30
31
32
33
34
35
38
39
40
41
42
43
44
45
46
47
49
50
51
52
53
C1E108-C AV6N-14A464-BA(099)
TO ECM DW10C CONNECTOR C
HARNESS 12A690
Powertrain Control Module (PCM)—D (G1330921)
303-14C-16
303-14C-16
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Electronic Engine Controls— 2.0L Duratorq-TDCi (100kW/136PS)
Emission Requirements: Stage V
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,

Powertrain Control Module (PCM)—E (G1330922)
Pre DPF Exhaust Gas Temperature Sensor (G1343274)
12
XW4T-14A464-AJB
C1E747
TO EGT UPSTREAM SENSOR
HARNESS 12A690 VE722A BN WK 0.50 G RE146A VT-OG WK 0.50 G
Post DPF Exhaust Gas Temperature Sensor (G1343275)
12
XW4T-14A464-AHB
HARNESS 12A690 TO EGT DOWNSTREAM SENSOR C1E748 G0.50WK
YE-GY
VE726A G0.50WK
GY-VT
RE145A
303-14C- 17
303-14C-17
.
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS
Electronic Engine Controls— 2.0L Duratorq-TDCi (100kW/136PS)
Emission Requirements: Stage V
- DW/2.0L Duratorq-TDCi (103kW/140PS) - DW/2.0L Duratorq-TDCi (120kW/163PS) - DW,

.TO BACKUP LAMPS
..
TO STARTER
.TO BOTTOM CLUTCH PEDAL SWITCH
.TO KVM (IGN RELAY)
.TO KVM (CLUTCH SW.)
.TO KVM (STARTER RELAY)
.
TO ICL (NOT IN PARK)
..
TOSTARTTTER
FJB (PARTIAL)
PARTIALPJB
25.0FWK
RD
30-DA25
7C388
KEY INHIBIT (NOT IN PARK) 7
LIN 2CTRL 3POWER 1LIN
3ET42
.
238-PF36A WH-GN WA 0.3510-PF36A GY-OG WA 0.35
PM
(+) (-)
.
6.0
WA
RD
30-DA1
B+1
C96 22
1
+20A
F11
13
C95
C1-5
C1-1C1-3
C1-2
R8
.
DC23
4.0
WA
GN-RD
15-DA3
C96 21
+10A
F141
C1-5
C1-1C1-3
C1-2
R3
0.75
WA
GN-OG
15-LG460.75
WA
GN-OG
15S-LG46
33
C96C96 25
+10A
F138
C96 38
+10A
F36
1.0
WA
RD
30-RH9
1.5
WA
RD
30-BB17
+
F13 20A
15-DA6 GN-WH WA 1.5
C96 27
C1-5
C1-1C1-3
C1-2
. R13
DC25
B-1
GROUND
BATTERY
G1GROUND ENGINE G8
31-BA11 BK FLR925.0
25.0FLR9
BK
31-BA11A
0.50
WA
BK-BU
31S-BB7
S162
IGNITION OL RELAY
BACKUP LAMP SWITCH
ELECTRONIC POWER
IGNITION
CAN
BB02
.
+40A
F12
30-BB8 RD WA 4.0
+10A
F25
S164
15-DC25 GN-BU WA 1.0
15-LG45 GN-BK WA 0.50
+
F3 60A
1.0
WA
RD
30-RH10
C90
15-DC25A GN-BU WA 0.50
0.50
WA
GN-BU
15-BB7
+
F26 15AF30 3A
1.5
WA
RD
30-BB19D
R4 .
DC21
GROUND ELECTRONIC LEFT FRONT
G31A91-DA3 BK-OG WA 1.0
S118
91-BB18 BK-GN WA 0.50
1.5
WA
GN-OG
15-DA5
0.50
WA
GN-BK
15S-BB18
C113 11
0.50
WA
GN-BK
15S-BB18
0.35
WA
GN-BK
15S-PF36
0.35
WA
BK-RD
31S-AB6A8
C11231S-AB6A BK-RD WA 0.35
C100
10.75
WA
GN-BK
15S-LG9AC58 2
1
C863
12
0.35
WA
BK-BU
91S-PG17
0.35
WA
BK-RD
91S-AB6C
17
C219
C219
18
S209
WA
BK-BU
91S-AB1 0.35
16
50-BB16D GY-BK WA 0.50
C216
6
31S-TA32B BK-WH WA 0.35
25
C809
15-RH10A GN-RD WA 1.0
R6
.
E612
S120
1.0
WA
GN-RD
15-RH10B
+
F9 20A
.Transmission Control Switch (TCS)
Battery
.Ignition Overload Relay
.Starter Relay
GROUNDGROUNDGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
.Battery Junction Box (BJB)
.Ignition Relay
ELECTRONICEELECTRONICEEELECTRONICFENDER
.
Powertrain Control Module (PCM) R
307-01A-2 Automatic Transmission/Transaxle
2011.0 Kuga (G1313090)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.CAN LOW.CAN HIGH
.TO PCM (CLUTCH SW.)
CLUSTER INSTRUMENT PA R T O F
24 MS CAN
23 MS CAN 22 HS CAN 21 HS CAN
CAN
CLUSTERINSTRUMENTPARPPTOF
24MSCAN23MSCAN
22HSCAN21HSCAN
CAN
6
6GND
0.50
WA
GY-OG
10-PF36A
0.50
WA
WH-GN
8-PF36A
BB03
.
15-RE17 GN-BU WA 0.50
15-RE21 0.75
WA
GN-OG91S-RH9 BK-BU WA 0.500.50
WA
BK-RD
31S-BB16
1.0
WA
RD
30-TA36
0.35
WA
BK
31-PF35A
S7
0.75
WA
BK
31-DA24
G20
PASSENGER SIDE
GROUND
37
C111
41
111
STLK 5
11
IGNITION
VBATT 1
13SFL7LIN
GND 9
8
HS CAN HIGH6
HS CAN LOW
VSUP 16
CAN LIN
ET07
.
13C8657956816
413513
C9016
0.50R2
GY-OG
10-TA3613
2127
46
91-RE8B BK-YE R2 2.591-RE8A BK-YE R2 2.5
22.5R2
BK-YE
91-RE8C
6.0R2
BK
91-RN2A
GROUND LEFT FRONT G57C
91-TA36 BK-GN R2 1.0
3715
0.50R2
GN-BK
15-TA36
30-TA36 RD R2 1.010-PF36 GY-OG R2 0.508-PF36 0.50R2
WH-GN15S-PF36 GN-BK R2 0.50
35
23
49
1
C90C90 154-EC7H GY-RD R2 0.50
5-EC7H BU-RD R2 0.50
54
41
4-EC7J GY-RD R2 0.50
57
44
5-EC7J BU-RD R2 0.50
+
F30 3A
0.50
WA
RD
30-RE8
GND
206204 GND202 GND
P/N POSITION (AT) / CLUTCH SWITCH (MT)
213
209 STARTER REL. LOW-SIDE DRIVERENG. MANAGEMENT REL.
227
IGN (FROM IGN2 REL. / KEYLESS GO)
215
HS CAN LOW
244
HS CAN LOW
241
HS CAN HIGH
254
HS CAN HIGH
257
216 B+ PWR
PCM PWR (IGN)
203PCM PWR (IGN)
205
211 STARTER REL. HIGH-SIDE DRIVER
CRANK SIGNAL (50-) (FROM KVM)
217105 BACKUP LAMP RELAY (AT)
CAN
PCM HAS TWO CONNECTORS
NUMBERS STARTING WITH:
1XX REFLECT C680
2XX REFLECT C681
E108
.
30
33
30-RE8 RD R2 0.501.0R2
GN-BU
15-RE81.0R2
GN-BU
15-RE8A0.50R2
BK-BU
91S-RH931S-BB16 BK-RD R2 0.50
15-RE17 GN-YE R2 0.50
S53
0.50
WA
GN-BK
15S-PF3636
0.50
WA
BK-BU
91S-PG17C90
310.50R2
GY-VT
50-BB13110.50
WA
GY-VT
50-BB13
0.50R2
GN-BU
50-RE816170.50
WA
GY
50-RE822591S-LG45B BK-GN R2 0.5091S-LG45 BK-GN WA 0.50
EJB
GROUNDGGROUNDGGGROUNDA-PILLAR
.Transmission Control Unit
GROUNDGGROUNDGGGROUNDFENDER 2
Powertrain Control Module (PCM)
elay
307-01A-3 Automatic Transmission/Transaxle
2011.0 Kuga (G1313090)
BACK TO CHAPTER INDEX
TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS

.TO BACKUP LAMPS
.
TO STARTER
.TO KVM (IGN RELAY)
.TO KVM (CLUTCH SW./GSM)
.
TO ICL (NOT IN PARK)
.TO KVM (STARTER RELAY)
.
TOSTARTTTER
WE-35.0
14401
17N400
PJB PARTIAL
FJB (PARTIAL)
SEE STOP LAMP SWITCH FROM STOP
LAMP SYSTEM
FOR DIESEL
14K733
14014
1401414401
7C3886
KEY INHIBIT (NOT IN PARK) 7
6GND
LIN 2
SFL CTRL 8POWER 1LIN
2
8-PF36A WH-GN WA 0.35
6.0
WA
RD
30-DA1
C96 22
1
13
C95C96 21
+10A
F141
33
C96C96 25
+10A
F138
C96 38
1.5
WA
RD
30-BB17
+
F13 20A
C96 27
C1-5
C1-1C1-3
C1-2
. R13
DC25
IGNITION OL RELAY
BACKUP LAMP SWITCH
ELECTRONIC POWER
IGNITION
CAN
BB02
+
F3 60A
0.35
WA
BK
31-PF35A
S
C90
C111 41
C113
11
0.50
WA
GN-BK
15S-BB18
36
0.35
WA
GN-BK
15S-PF36
0.35
WA
BK-RD
31S-AB6A8
C11231S-AB6A BK-RD WA 0.35
C100
10.75
WA
GN-BK
15S-LG9AC58 2
0.35
WA
BK-RD
91S-AB6C
17C219
C21918
S2090.35
WA
BK-WH
31S-TA32B
25
C809
16
C113
50-BB16D GY-BK WA 0.50
0.50
WA
GY-BK
50-BB16D
6C216
25.0FWK
RD
30-DA25
PM
(+) (-)
.
B+1
+20A
F11
+10A
F36
1.0
WA
RD
30-RH9B-1
GROUND BATTERY
G1GROUND
ENGINE
G8
31-BA11 BK FLR9 25.0
25.0
FLR9
BK
31-BA11A
1.0
WA
RD
30-RH10
+
F26 15A
1.5
WA
RD
30-BB19D
R4
.
DC21
GROUND ELECTRONIC LEFT FRONT
G31A
91-DA3 BK-OG WA 1.0
S118
91-BB18 BK-GN WA 0.50
1.5
WA
GN-OG
15-DA5
0.50
WA
GN-BK
15S-BB18
1.0
WA
GN-RD
15-RH10A
R6
.
E612
S121.0
WA
GN-RD
15-RH10B
+
F9 20A
4.0
WA
GN-RD
15-DA30.75
WA
GN-OG
15-LG460.75
WA
GN-OG
15S-LG46
15-DA6 GN-WH WA 1.5
0.50
WA
BK-BU
31S-BB7
30-BB8 RD WA 4.0
15-DC25 GN-BU WA 1.0
15-LG45 GN-BK WA 0.5015-DC25A GN-BU WA 0.50
0.50
WA
GN-BU
15-BB7
C1-5
C1-1C1-3
C1-2
R8
.
DC23
C1-5
C1-1C1-3
C1-2
BACK UP LAMP RELAY
S162
S164
+10A
F25
+40A
F12
8
15S-LG23A GN-WH WA 0.50
17
C102
.Starter Relay
Battery Junction Box (BJB)
Battery
GROUNDGGGROUNDGGGGROUNDSUPPORTGROUNDGGROUNDGGGROUNDSUPPORT
.Ignition Relay
ELECTRONICEELECTRONICEEELECTRONICFENDER
.Powertrain Control Module (PCM) Relay
.Ignition Overload Relay
307-01B-6 Automatic Transmission/Transaxle
2011.0 Kuga (G1324837)
BACK TO CHAPTER INDEX TO MODEL INDEXFORD KUGA 2011.0MY WIRING DIAGRAMS