Page 1 of 290
Introduction 4
Vehicle Inspection Guide 12
Instrument Cluster 23
Warning lights and chimes 23
Gauges 31
Message center 32
Entertainment Systems 36
AM/FM stereo 36
AM/FM stereo with CD 38
Auxiliary input jack 45
Climate Controls 48
Manual heating and air conditioning 48
Lights 51
Headlamps 51
Turn signal control 52
Interior lamps 53
Bulb replacement 53
Driver Controls 56
Windshield wiper/washer control 56
Steering wheel adjustment 57
Power windows 58
Mirrors 60
Speed control 64
Upfitter controls 66
Locks and Security 67
Keys 67
Locks 67
Table of Contents
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2011 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)
Page 17 of 290

Front of vehicle
Lights:Make sure all lights illuminate and are clean.
Make sure headlights function on both high
and low beam. Make sure reflectors are clean,
unbroken and of proper color (red on rear,
amber elsewhere). Make sure the running
lights are also clean and unbroken.
Steering gear:Look for missing or loose fasteners, power
steering fluid leaks and damage to power
steering hoses.
Steering linkage:Make sure connecting links, arms and rods are
not worn or cracked; joints, sockets and boot
seals are not worn or loose and that there are
no loose or missing cotter keys, nuts or bolts.
Tow hooks:Front and rear tow hooks should be inspected
for damage or loose mounting. This is
particularly important on vehicles where tow
hooks are frequently used.
Front suspension
Springs:Inspect for missing, broken or shifted leaves or
leaves that are in contact, or nearly contacting
a tire, rim, brake drum, frame or body
component.
Spring mounts:Inspect spring hangers, bolts, bushings, axle
mounting bolts and nuts for cracks, breaks,
wear, damage and tightness.
Shock absorbers:Inspect for cracks, leaks and missing or broken
bolts or bushings.
Note:Never apply grease to spring pads.
WARNING:Do not operate the vehicle if any suspension
conditions listed in theFront suspensionchart are evident.
Loss of steering or suspension could result in property damage,
personal injury or death.
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Rear of vehicle
Air/Electric lines:Make sure that air hoses are not cut, cracked,
chafed or worn. Listen for audible air leaks.
Make sure air and electrical lines are not
tangled, crimped or pinched or being dragged
against any truck parts. Electrical line
insulation should not be cut, cracked, chafed
or worn. None of the air or electrical line
should be spliced or taped. Check for
corrosion on pins and in electrical sockets to
ensure continuity and reduced heat build-up
potential.
Deck plate:Make sure deck plate is clean, securely bolted
to the frame and clear of loose objects.
Signal/Brake lights:Make sure both brake lights illuminate when
the brake pedal is applied. Also, make sure
each signal flashes. Make sure that four-way
flashers work properly.
Lights, reflectors:Make sure all lights illuminate and are clean.
Make sure reflectors are clean, unbroken and
of proper color (red on rear, amber
elsewhere). Make sure the running lights are
also clean and unbroken. Rear running lights
must be checked separately from signal,
flasher and brake lights.
Tractor - coupling system
Mounting bolts:Check for loose or missing mounting brackets,
clamps, bolts or nuts. Both fifth-wheel and
slide mounting must be solidly attached.
Platform:Check for cracks or breaks in the platform
structure.
Safety latch:Make sure safety latch is engaged.
Release arm:Make sure safety latch is in the engaged
position and that any safety latch is in place.
Vehicle Inspection Guide
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Rear brakes
Drum:Make sure there are no cracks, dents or holes
and no loose or missing bolts. Make sure brake
linings are not worn, dangerously thin or
contaminated by lubricant.
Rear wheels
Spacers:Make sure dual wheels are evenly separated
and that tires are not touching one another.
Rims:Check for damaged or bent rims. Rims should
not have welding repairs and no rust trails that
indicate it is loose on the wheel.
Lug nuts:Make sure all lug nuts are present and not
loose (look for rust trails around the lug nuts).
There should be no cracks radiating from the
lug bolt holes or distortion of the bolt holes.
Trailer
If you are pulling a trailer, an inspection of the trailer similar to that of
the tractor should be done. Such an inspection should follow trailer
manufacturer recommendations and should include at a minimum:
general condition, landing gear, doors, sides, lights, reflectors,
suspension, brakes, tires, wheels, cargo placement, stability and
tie-downs.
Transmission
If your vehicle is equipped with an automatic transmission, regularly
check the transmission’s neutral start switch. The engine should only
start in the N (Neutral) or P (Park) positions.
WARNING:If the unit starts in gear and/or the neutral start
switch is not functioning correctly, the vehicle may inadvertently
move which could result in property damage, personal injury or death.
Check the transmission fluid level and shift linkage for proper operation.
Vehicle Inspection Guide
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Supplement, 2nd Printing
USA(fus)
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WARNING LIGHTS AND CHIMES
Base instrument cluster with standard measure shown; metric
similar
Warning lights and gauges can alert you to a vehicle condition that may
become serious enough to cause expensive repairs. A warning light may
illuminate when a problem exists with one of your vehicle’s functions.
Many lights will illuminate when you start your vehicle to make sure the
bulb works. If any light remains on after starting the vehicle, refer to the
respective system warning light for additional information.
Note:Some warning lights are
reconfigurable telltale (RTT)
indicator lights and will illuminate in
the message center. These lights
function the same as the other
warning lights.
Instrument Cluster
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Supplement, 2nd Printing
USA(fus)
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Electronic locking differential
(if equipped):Displays when using
the electronic locking differential.
Speed control (if equipped):
Illuminates when the speed control
system is engaged. Turns off when
the speed control system is
disengaged.
Turn signal:Illuminates when the
left or right turn signal or the
hazard lights are turned on. If the
indicators stay on or flash faster, check for a burned out bulb.
High beams:Illuminates when the
high-beam headlamps are turned on.
Key-in-ignition warning chime:Sounds when the key is left in the
ignition in the off or accessory position and the driver’s door is opened.
Headlamps on warning chime:Sounds when the headlamps or parking
lamps are on, the ignition is off (the key is not in the ignition) and the
driver’s door is opened.
Instrument Cluster
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USA(fus)
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FM- 87.7, 87.9–107.7, 107.9 MHz
Radio reception factors
There are three factors that can effect radio reception:
•Distance/Strength: The further you travel from an FM station, the
weaker the signal and the weaker the reception.
•Terrain: Hills, mountains, tall buildings, power lines, electric fences,
traffic lights and thunderstorms can interfere with your reception.
•Station overload: When you pass a broadcast tower, a stronger signal
may overtake a weaker one and play while the weak station frequency
is displayed.
CD/CD player care
Do:
•Handle discs by their edges only. Never touch the playing surface.
•Inspect discs before playing. Clean only with an approved CD cleaner
and wipe from the center out.
Don’t:
•Expose discs to direct sunlight or heat sources for extended periods
of time.
•Insert more than one disc into each slot of the CD changer magazine.
•Clean using a circular motion.
CD units are designed to play commercially pressed 4.75 inch
(12 cm) audio compact discs only. Due to technical
incompatibility, certain recordable and re-recordable compact
discs may not function correctly when used in Ford CD players.
Irregular shaped CDs, CDs with a scratch protection film
attached, and CDs with homemade paper (adhesive) labels should
not be inserted into the CD player. The label may peel and cause
the CD to become jammed. It is recommended that homemade
CDs be identified with permanent felt tip marker rather than
adhesive labels. Ball point pens may damage CDs. Please contact
your dealer for further information.
Audio system warranty and service
Refer to theWarranty Guidefor audio system warranty information. If
service is necessary, see your dealer or qualified technician.
Entertainment Systems
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Supplement, 2nd Printing
USA(fus)
Page 51 of 290
HEADLAMP CONTROL
Rotate the headlamp control
clockwise to the first position
to
turn on the parking lamps.
Rotate clockwise to the second
position
to also turn on the
headlamps.
High beams/Flash-to-pass
High beams:
Push the lever toward the
instrument panel to activate. Pull
the lever toward you to deactivate.
Flash-to-pass:
Pull toward you slightly to activate
and release to deactivate.
Daytime Running Lamps (DRL) (if equipped)
Turns the headlamps on with a reduced output.
To activate:
•the ignition must be turned to the on position and
•the headlamp control is in the
position, parking lamp or autolamp
position.
OFF
Lights
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2011 F-650/750(f67)
Supplement, 2nd Printing
USA(fus)