2011 FIAT FREEMONT transmission

REAR TOW EYE USAGE
The rear tow eye receptacle is located behind a door,
located on the left rear bumper fascia.
To install the tow eye, open the door using the vehicle
key or a small screwdriver, and thread the tow eye into
the receptacle.
Insert the flat end of the jack handle through the eye
and tighten, refer to “Jacking and Tire Changing” for
further information. The tow hook must be fully seated
to the attaching bracket through the lower front fascia
as shown. If the tow hook is not fully seated to the
attaching bracket, the vehicle should not be towed.
(fig. 164)IF YOUR ENGINE OVERHEATS
In any of the following situations, you can reduce the
potential for overheating by taking the appropriate
action.
• On the highways — Slow down.
• In city traffic — While stopped, put the transmission
in NEUTRAL, but do not increase engine idle speed.
Driving with a hot cooling system could
damage your vehicle. If the temperature
gauge reads “H,” safely pull over and stop
the vehicle. Idle the vehicle with the A/C turned
off until the pointer drops back into the normal
range. If the pointer remains on the “H,” and you
hear continuous chimes, turn the engine OFF im-
mediately, and call for service.
NOTE: There are steps that you can take to slow
down an impending overheat condition:
• If your air conditioner (A/C) is on, turn it off. The
A/C system adds heat to the engine cooling system and
turning the A/C off can help remove this heat.
• You can also turn the temperature control to maxi-
mum heat, the mode control to floor and the blower
control to high. This allows the heater core to act as a
supplement to the radiator and aids in removing heat
from the engine cooling system.
(fig. 164) Rear Tow Eye Installed
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WARNING!
You or others can be badly burned by hot
engine coolant (antifreeze) or steam
from your radiator. If you see or hear steam
coming from under the hood, do not open the
hood until the radiator has had time to cool.
Never try to open a cooling system pressure cap
when the radiator or coolant bottle is hot .
TOWING A DISABLED VEHICLETowing Condition Wheels OFF The Ground MANUAL TRANSMISSION
Flat Tow NONE • Trans in NEUTRAL
• Ignition key in ACC
Wheel Lift Or Dolly Tow Rear
NO
Front OK
Flatbed ALL BEST METHOD
Proper towing or lifting equipment is required to pre-
vent damage to your vehicle. Use only tow bars and
other equipment designed for the purpose, following
equipment manufacturer’s instructions. Use of safety
chains is mandatory. Attach a tow bar or other towing
device to main structural members of the vehicle, not
to bumpers or associated brackets. State and local laws
applying to vehicles under tow must be observed. If you must use the accessories (wipers, defrosters,
etc.) while being towed, the ignition must be in the
ON/RUN position, not the ACC position.
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 Do not use sling type equipment when
towing. Damage to the fascia will occur.
 When securing the vehicle to a flatbed
truck, do not attach to front or rear suspension
components. Damage to your vehicle may result
from improper towing.
 Do not push or tow this vehicle with another
vehicle as damage to the bumper fascia and trans-
mission may result .
 If the vehicle being towed requires steering, the
ignition switch must be in the ON position, not in
the LOCK or ACC position.
MANUAL TRANSMISSION
The manufacturer recommends towing your vehicle
with all four wheels OFF the ground using a flatbed.
Your vehicle may also be towed in a forward direction,
with all four wheels on the ground, the shift lever in the
NEUTRAL position, and the ignition key in the ACC
position. If the transmission is not operative, the ve-
hicle must be towed with the front wheels OFF the
ground (using a flatbed truck, towing dolly, or wheel lift
equipment with the front wheels raised). WITHOUT THE IGNITION KEY
Special care must be taken when the vehicle is towed
with the ignition in the LOCK position. Flatbed towing
is the preferred towing method. However, if a flatbed
towing vehicle is not available, wheel lift towing equip-
ment may be used. Rear towing (with the front wheels
on the ground) is not allowed, as transmission damage
will occur. If rear towing is the only alternative, the
front wheels must be placed on a towing dolly. Proper
towing equipment is necessary to prevent damage to
the vehicle.
Failure to follow these towing methods
could result in severe damage to the
transmission. Such damage is not covered
by the New Vehicle Limited Warranty.
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MAINTENANCE PROCEDURES
The pages that follow contain therequiredmainte-
nance services determined by the engineers who de-
signed your vehicle.
Besides those maintenance items specified in the fixed
maintenance schedule, there are other components
which may require servicing or replacement in the
future.
 Failure to properly maintain your ve-
hicle or perform repairs and service when
necessary could result in more costly re-
pairs, damage to other components or negatively
impact vehicle performance. Immediately have
potential malfunctions examined by an autho-
rized dealership or qualified repair center.
 Your vehicle has been built with improved fluids
that protect the performance and durability of
your vehicle and also allow extended mainte-
nance intervals. Do not use chemical flushes in
these components as the chemicals can damage
your engine, transmission, power steering or air
conditioning. Such damage is not covered by the
New Vehicle Limited Warranty. If a flush is needed
because of component malfunction, use only the
specified fluid for the flushing procedure. ENGINE OIL
Checking Oil Level – 2.0L Diesel Engine
To assure proper engine lubrication, the engine oil
must be maintained at the correct level. Check the oil
level at regular intervals, such as every fuel stop.
The best time to check the engine oil level is about five
minutes after a fully warmed engine is shut off or
before starting the engine after it has sat overnight.
Checking the oil while the vehicle is on level ground will
improve the accuracy of the oil level readings. Maintain
the oil level between the MIN and MAX markings on
the dipstick. Adding 1.0 qt (1.0 l) of oil when the
reading is at the MIN mark will result in a MAX reading
on these engines.
Change Engine Oil – 2.0L Diesel Engine
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
Engine Oil Viscosity – 2.0L Diesel Engine
For best performance and maximum protection under
all types of operating conditions, the manufacturer
recommends Fully Synthetic Low Ash 5W-30 engine
oils that meet the requirements of FIAT 9.55535-S1
spec and ACEA C1/C2.
Materials Added To Engine Oil
Do not add any supplemental materials, other than leak
detection dyes, to the engine oil. Engine oil is an
engineered product and its performance may be im-
paired by supplemental additives.
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To minimize the possibility of catalyst damage:
• Do not shut OFF the engine or interrupt the ignitionwhen the transmission is in gear and the vehicle is in motion.
• Do not try to start the engine by pushing or towing the vehicle.
• Do not idle the engine with any ignition coil connec- tors disconnected for prolonged periods.
COOLING SYSTEM
WARNING!
 When working near the radiator cool-
ing fan, disconnect the fan motor lead or
turn the ignition switch to the LOCK position.The
fan is temperature controlled and can start at
any time the ignition switch is in the ON position.
 You or others can be badly burned by hot
coolant or steam from your radiator. If you see or
hear steam coming from under the hood, do not
open the hood until the radiator has had time to
cool. Never try to open a cooling system pressure
cap when the radiator is hot .
Coolant Checks
Check engine coolant (antifreeze) protection every
12 months (before the onset of freezing weather,
where applicable). If coolant is dirty or rusty in appear-
ance, the system should be drained, flushed, and re-
filled with fresh coolant. Check the front of the A/C
condenser for any accumulation of bugs, leaves, etc. If dirty, clean by gently spraying water from a garden hose
vertically down the face of the condenser.
Check the coolant recovery bottle tubing for brittle
rubber, cracking, tears, cuts, and tightness of the con-
nection at the bottle and radiator. Inspect the entire
system for leaks.
Cooling System – Drain, Flush, And Refill
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
If the solution is dirty or contains a considerable
amount of sediment, clean and flush with a reliable
cooling system cleaner. Follow with a thorough rinsing
to remove all deposits and chemicals. Properly dispose
of the old engine coolant (antifreeze) solution.
Selection Of Coolant – 2.0L Diesel Engine
Use only the manufacturer's recommended coolant
(antifreeze). Refer to “Fluids, Lubricants, and Genuine
Parts” in “Technical Specifications” for further informa-tion.
 Do not use HOAT (Hybrid Organic Ad-
ditive Technology) products in the Diesel
Engine.
 Do not use OAT (Organic Additive Technology)
products containing 2-EH (2–ethyl hexanol).
(Continued)
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Clean the top of the master cylinder area before
removing the cap. If necessary, add fluid to bring the
fluid level up to the requirements described on the
brake fluid reservoir.
Overfilling of fluid is not recommended because it may
cause leaking in the system.
Fluid level can be expected to fall as the brake pads
wear. Brake fluid level should be checked when pads are
replaced. However, low fluid level may be caused by a
leak and a checkup may be needed.
Use only manufacturer's recommended brake fluid.
Refer to “Fluids, Lubricants, and Genuine Parts” in
“Technical Specifications” for further information.
WARNING!
 Use only manufacturer's recom-
mended brake fluid. Refer to “Fluids, Lu-
bricants, and Genuine Parts” in “Technical Speci-
fications” for further information. Using the
wrong type of brake fluid can severely damage
your brake system and/or impair its perfor-
mance. The proper type of brake fluid for your
vehicle is also identified on the original factory
installed hydraulic master cylinder reservoir.
(Continued)(Continued)
 To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that
has been in a tightly closed container. Keep the
master cylinder reservoir cap secured at all
times. Brake fluid in a open container absorbs
moisture from the air resulting in a lower boiling
point . This may cause it to boil unexpectedly
during hard or prolonged braking, resulting in
sudden brake failure. This could result in a acci-
dent .
 Overfilling the brake fluid reservoir can result
in spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should
be taken to avoid its contact with these surfaces.
 Do not allow petroleum based fluid to con-
taminate the brake fluid. Brake seal components
could be damaged, causing partial or complete
brake failure.This could result in an accident .
MANUAL TRANSMISSION
Fluid Level Check
Visually inspect manual transmission for leakage at each
oil change. Add fluid, if necessary, to maintain the
proper fluid level.
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Check the fluid level by removing the fill plug. The fluid
level should be between the bottom of the fill hole and
a point not more that 4.7 mm below the bottom of the
hole.
Lubricant Selection
Use only manufacturers recommended transmission
fluid. Do not add any materials (other than leak detec-
tion dyes). Refer to “Fluids, Lubricants, and Genuine
Parts” in “Technical Specifications” for further
information.
Frequency Of Fluid Change
Change the manual transmission fluid at the intervals
shown in the “Maintenance Schedule” in this manual.
APPEARANCE CARE AND PROTECTION
FROM CORROSION
Protection Of Body And Paint From Corrosion
Vehicle body care requirements vary according to geo-
graphic locations and usage. Chemicals that make roads
passable in snow and ice and those that are sprayed on
trees and road surfaces during other seasons are highly
corrosive to the metal in your vehicle. Outside parking,
which exposes your vehicle to airborne contaminants,
road surfaces on which the vehicle is operated, ex-
treme hot or cold weather and other extreme condi-
tions will have an adverse effect on paint, metal trim,
and underbody protection.
The following maintenance recommendations will en-
able you to obtain maximum benefit from the corro-
sion resistance built into your vehicle.What Causes Corrosion?
Corrosion is the result of deterioration or removal of
paint and protective coatings from your vehicle.
The most common causes are:
• Road salt, dirt, and moisture accumulation.
• Stone and gravel impact.
• Insects, tree sap, and tar.
• Salt in the air near seacoast localities.
• Atmospheric fallout/industrial pollutants.
Washing
• Wash your vehicle regularly. Always wash your ve-
hicle in the shade using a mild car wash soap, and
rinse the panels completely with clear water.
• Use a high quality cleaner wax to protect your paint finish. Take care never to scratch the paint.
• Avoid using abrasive compounds and power buffing that may diminish the gloss or thin out the paint
finish.
Do not use abrasive or strong cleaning
materials such as steel wool or scouring
powder that will scratch metal and
painted surfaces.
Special Care
• If you drive on salted or dusty roads or if you drive near the ocean, hose off the undercarriage at least
once a month.
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CHASSISComponent Fluid, Lubricant, or Genuine Part
Manual TransmissionGrade SAE 75W synthetic lubricant that meets Qualification FIAT
9.55550-MZ6 (TUTELA TRANSMISSION GEARFORCE Contractual Technical
Reference No. F002.F10).
Wheel-Side Constant Velocity Joints Molybdenum disulphide grease, for use at high temperatures. FIAT 9.55580
certification. NL.GI. 1-2 consistency (TUTELA ALL STAR Contractual
Technical Reference No. F702.G07)
Differential-Side Constant Velocity
Joints Grease for constant-velocity joints with low friction coefficient. FIAT 9.55580
certification. NL.GI. 0-2 consistency (TUTELA STAR 700 Contractual Technical
Reference No. F701.C07)
Brake/Clutch Master Cylinder Synthetic fluid, FMVSS no. 116, DOT 4, ISO 4925 SAE J-1704. Qualification
FIAT 9.55597 (TUTELA TOP 4 Contractual Technical Reference No. F001.A93)
Power Steering Reservoir Please refer to your Dealership.
Windshield/Rear Window Washer Fluid Mixture of alcohol, water and surfactants CUNA NC 956-II FIAT 9.55522
certification (TUTELA PROFESSIONAL SC35 Contractual Technical Reference
No. F201.D02)
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