Black plate (41,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-41
Mini Fuses Usage53 Traction
Power Inverter
Module
–Run/Crank
54 Run/Crank for Air
Conditioning Control
Module/Instrument
Cluster/Passenger
Airbag Display/
Accessory Power
Module
J‐Case Fuses Usage
16 Empty
18 Empty
19 Power
Window
–Front
20 Empty
21 Antilock Brake
System Electronic
Control Unit J‐Case
Fuses Usage
23 Charge Port Door
27 Empty
28 Empty
29 Empty
30 Antilock Brake
System Motor
42 Cooling Fan –Right
43 Front Wipers
44 Charger
45 Empty
48 Cooling Fan –Left
Mini Relays Usage 3 Powertrain
4 Rear Defog (Lower
Grid)/Heated Mirrors
7 Empty Mini Relays Usage
9 Empty
11 Empty
12 Empty
13 Empty
14 Run/Crank
Micro
Relays Usage
1 Empty
2 Empty
6 Empty
8 Empty
10 Empty
Ultra Micro Relays Usage
5 Charge Port Door
Black plate (42,1)Chevrolet Volt Owner Manual - 2011
10-42 Vehicle Care
Instrument Panel Fuse
Block (Left Side)
The instrument panel fuse block
is on the driver side end of the
instrument panel. To access the
fuses, open the fuse panel door
by pulling out.
To reinstall the door, insert the
bottom tab first, then push the
door back into its original location.
Instrument Panel Fuse Block
A fuse puller is located in the engine
compartment fuse block.
The vehicle may not be equipped
with all of the fuses, relays, and
features shown. Fuses Usage
F1 Power Outlet
–Top
of IP Storage Bin
F2 Radio
F3 Instrument Cluster
F4 Infotainment Display Fuses Usage
F5 Heating, Ventilation
& Air Conditioning/
Integrated Center
Stack Switches
F6 Airbag (Sensing
Diagnostic Module/
Passenger Sensing
Module)
F7 Data Link
Connector 1/Data
Link Connector 2
Black plate (51,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-51
(B) Tire Width:The three‐digit
number indicates the tire section
width in millimeters from
sidewall to sidewall.
(C) Aspect Ratio
:A two‐digit
number that indicates the tire
height‐to‐width measurements.
For example, if the tire size
aspect ratio is 60, as shown in
item C of the illustration, it would
mean that the tire's sidewall is
60 percent as high as it is wide.
(D) Construction Code
:A
letter code is used to indicate
the type of ply construction in
the tire. The letter R means
radial ply construction; the
letter D means diagonal or
bias ply construction; and the
letter B means belted‐bias ply
construction.
(E) Rim Diameter
:Diameter of
the wheel in inches. (F) Service Description
:These
characters represent the load
index and speed rating of the
tire. The load index represents
the load carrying capacity a tire
is certified to carry. The speed
rating is the maximum speed a
tire is certified to carry a load.
Tire Terminology and
Definitions
Air Pressure:The amount
of air inside the tire pressing
outward on each square
inch of the tire. Air pressure is
expressed in kPa (kilopascal)
or psi (pounds per square inch).
Accessory Weight
:The
combined weight of optional
accessories. Some examples
of optional accessories are,
automatic electric drive unit,
power steering, power brakes,
power windows, power seats,
and air conditioning. Aspect Ratio
:The relationship
of a tire's height to its width.
Belt
:A rubber coated layer of
cords that is located between
the plies and the tread. Cords
may be made from steel or other
reinforcing materials.
Bead
:The tire bead contains
steel wires wrapped by steel
cords that hold the tire onto
the rim.
Bias Ply Tire
:A pneumatic
tire in which the plies are laid
at alternate angles less than
90 degrees to the centerline
of the tread.
Cold Tire Pressure
:The
amount of air pressure in a tire,
measured in kPa (kilopascal)
or psi (pounds per square inch)
before a tire has built up heat
from driving. See Tire Pressure
on page 10‑54.
Black plate (5,1)Chevrolet Volt Owner Manual - 2011
Service and Maintenance 11-5
Your dealer has trained service
technicians who will perform
this work and reset the system.
If the engine oil life system is
reset accidentally, service the
vehicle within 5 000 km/3,000 mi
since the last service. Reset the
oil life system whenever the oil is
changed.
Every 80 000 km/50,000 mi
.Engine air cleaner filter
replacement.
.Evaporative control system
inspection. Check all fuel and
vapor lines and hoses for proper
hook‐up, routing, and condition.
Check that the purge valve,
if the vehicle has one, works
properly. Replace as needed. An Emission Control Service.
The U.S. Environmental
Protection Agency or the
California Air Resources Board
has determined that the failure
to perform this maintenance
item will not nullify the emission
warranty or limit recall liability
prior to the completion of
the vehicle's useful life.
We, however, urge that all
recommended maintenance
services be performed at the
indicated intervals and the
maintenance be recorded.
Every 160 000 km/100,000 mi
.Spark plug replacement.
An Emission Control Service. Every 240 000 km/150,000 mi or
every 5 years, whichever occurs
first
.Engine cooling system drain,
flush, and refill (or every five
years, whichever occurs first).
See
Cooling System (Engine) on
page 10‑18 orCooling System
(High Voltage Battery) on
page 10‑19 orCooling System
(Power Electronics and Charger
Modules) on page 10‑20.
An Emission Control Service.
Every 240 000 km/150,000 mi or
every 10 years, whichever occurs
first
.Engine drive belt inspection
for fraying, excessive cracks,
or obvious damage. Replace,
if needed.
Every 10 Years
.Air conditioning system flush
and refill and desiccant
replacement.
Black plate (7,1)Chevrolet Volt Owner Manual - 2011
Service and Maintenance 11-7
UsageFluid/Lubricant
Key Lock Cylinders Multi-Purpose Lubricant, Superlube (GM Part No. 12346241,
in Canada 10953474).
Hood and Hatch Hinges Multi-Purpose Lubricant, Superlube (GM Part No. 12346241,
in Canada 10953474).
Weatherstrip Conditioning Weatherstrip Lubricant (GM Part No. 3634770, in Canada 10953518) or
Dielectric Silicone Grease (GM Part No. 12345579, in Canada 992887).
Maintenance Replacement Parts
Replacement parts identified below by name, part number, or specification can be obtained from your dealer.
Part GM Part Number ACDelco Part Number
Engine Air Cleaner/Filter 20871244 A3148C
Engine Oil Filter 55352643 —
Spark Plugs 55564962 —
Wiper Blades Driver –65 cm (25.6 in) 22742323 —
Passenger –65 cm (25.6 in) 22742324 —
Black plate (2,1)Chevrolet Volt Owner Manual - 2011
12-2 Technical Data
Vehicle Data
Capacities and Specifications
The following approximate capacities are given in metric and English conversions. Refer toRecommended Fluids
and Lubricants on page 11‑6 for more information.
Application Capacities
Metric English
Air Conditioning Refrigerant R134a For the air conditioning system refrigerant charge
amount, see the refrigerant label under the hood. See your dealer for more information.
Cooling Systems Engine 6.3 L 6.7 qt
High Voltage Battery 6.0 L 6.3 qt
Power Electronics 3.0 L 3.2 qt
Engine Oil with Filter 3.5 L 3.7 qt
Fuel Tank 35.2 L 9.3 gal
Electric Drive Unit 8.45 L 8.93 qt
Wheel Nut Torque 140 Y100 lb ft
All capacities are approximate. When adding, be sure to fill to the approximate level, as recommended in this
manual.
Black plate (1,1)Chevrolet Volt Owner Manual - 2011
INDEX i-1
A
Accessories andModifications . . . . . . . . . . . . . . . . . 10-4
Accessory Power . . . . . . . . . . . . . . 9-22
Add-On Electrical Equipment . . . . . . . . . . . . . . . . . . . 9-63
Air Cleaner/Filter, Engine . . . . . 10-16
Air Conditioning . . . . . . . . . . . . . . . . 8-1
Air Vents . . . . . . . . . . . . . . . . . . . . . . . 8-9
Airbag Adding Equipment to the
Vehicle . . . . . . . . . . . . . . . . . . . . . . 3-38
Airbag System Check . . . . . . . . . . . . . . . . . . . . . . . . 3-40
How Does an AirbagRestrain? . . . . . . . . . . . . . . . . . . . 3-30
Passenger Sensing System . . . . . . . . . . . . . . . . . . . . . . 3-33
What Makes an Airbag Inflate? . . . . . . . . . . . . . . . . . . . . . . 3-30
What Will You See after an Airbag Inflates? . . . . . . . . . . . . . 3-31
When Should an Airbag Inflate? . . . . . . . . . . . . . . . . . . . . . . 3-28
Where Are the Airbags? . . . . . . 3-27 Airbags
Passenger Status Indicator . . . 5-20
Readiness Light . . . . . . . . . . . . . . 5-19
Servicing Airbag-Equipped
Vehicles . . . . . . . . . . . . . . . . . . . . . 3-38
System Check . . . . . . . . . . . . . . . . 3-25
Alarm System
Anti-theft . . . . . . . . . . . . . . . . . . . . . . 2-13
Alert Pedestrian Friendly . . . . . . . . . . . . 6-2
AM-FM Radio . . . . . . . . . . . . . . . . . . 7-10
Antenna
Multi-band . . . . . . . . . . . . . . . . . . . . 7-18
Anti-theft Alarm System . . . . . . . . . . . . . . . . 2-13
Alarm System Messages . . . . . 5-51
Antilock Brake System (ABS) . . . . . . . . . . . . . . . . 9-33
Warning Light . . . . . . . . . . . . . . . . . 5-26
Appearance Care Exterior . . . . . . . . . . . . . . . . . . . . . 10-89
Interior . . . . . . . . . . . . . . . . . . . . . . 10-93
Assistance Program, Roadside . . . . . . . . . . . . . . . . . . . . . 13-6 Audio Players
CD/DVD . . . . . . . . . . . . . . . . . . . . . . 7-18
MP3 . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23
Audio System Hard Drive Device (HDD) . . . . . 7-26
Radio Reception . . . . . . . . . . . . . . 7-17
Theft-Deterrent Feature . . . . . . . . 7-3
Automatic Climate Control System . . . . . . . . 8-1
Door Locks . . . . . . . . . . . . . . . . . . . 2-11
Auxiliary Devices . . . . . . . . . . . . . . 7-38
B
Battery . . . . . . . . . . . . . . . . . . . . . . . 10-28
Gauge . . . . . . . . . . . . . . . . . . . . . . . . 5-16
High Voltage . . . . . . . . . . . . . . . . . . 5-16
Jump Starting . . . . . . . . . . . . . . . 10-79
Power Protection . . . . . . . . . . . . . . 6-6
Battery and Charging Messages. . . . . . . . . . . . . . . . . . . . 5-45
Blade Replacement, Wiper . . . 10-31
Bluetooth . . . . . . . . . . . . . . . . . . . . . . 7-85
Brake Parking, Electric . . . . . . . . . . . . . . 9-35
Black plate (5,1)Chevrolet Volt Owner Manual - 2011
INDEX i-5
Fuel (cont.)Low Fuel Warning Light . . . . . . . 5-28
Requirements, California . . . . . 9-58
System Messages . . . . . . . . . . . . 5-48
Function Check Electric Drive Unit ShiftLock Control . . . . . . . . . . . . . . 10-30
Fuses Engine Compartment
Fuse Block . . . . . . . . . . . . . . . . 10-38
Instrument Panel Fuse Block . . . . . . . . . 10-42, 10-43
Rear Compartment Fuse Block . . . . . . . . . . . . . . . . . . . . . . 10-45
G
Garage Door Opener . . . . . . . . . . 5-60
Programming . . . . . . . . . . . . . . . . . 5-60
Gasoline Specifications . . . . . . . . . . . . . . . . . 9-58
Gauges Battery . . . . . . . . . . . . . . . . . . . . . . . 5-16
Driver Efficiency . . . . . . . . . . . . . . 5-17
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16
Odometer . . . . . . . . . . . . . . . . . . . . . 5-15 Gauges (cont.)
Speedometer . . . . . . . . . . . . . . . . . 5-15
Trip Odometer . . . . . . . . . . . . . . . . 5-15
Warning Lights and
Indicators . . . . . . . . . . . . . . . . . . . . 5-9
General Information Service and Maintenance . . . . . 11-1
Towing . . . . . . . . . . . . . . . . . . . . . . . . 9-62
Vehicle Care . . . . . . . . . . . . . . . . . . 10-3
Global Positioning System (GPS) . . . . . . . . . . . . . . . . 7-74
Glove Box . . . . . . . . . . . . . . . . . . . . . . 4-1
GM Mobility Reimbursement Program . . . . . . . . . . . . . . . . . . . . . . 13-5
H
Halogen Bulbs . . . . . . . . . . . . . . . . 10-34
Hard Drive Device (HDD) . . . . . . 7-26
Hatch . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12
Hazard Warning Flashers . . . . . . . 6-4
Head Restraints . . . . . . . . . . . . . . . . 3-2
Headlamps . . . . . . . . . . . . . . . . . . . 10-34
Aiming . . . . . . . . . . . . . . . . . . . . . . 10-32
Bulb Replacement . . . . . . . . . . 10-34
Daytime RunningLamps (DRL) . . . . . . . . . . . . . . . . . 6-3 Headlamps (cont.)
Flash-to-Pass . . . . . . . . . . . . . . . . . . 6-2
High-Beam On Light . . . . . . . . . . 5-29
High/Low Beam Changer . . . . . . 6-2
Lamps On Reminder . . . . . . . . . 5-29
Heated Front Seats . . . . . . . . . . . . . 3-6
Heated Mirrors . . . . . . . . . . . . . . . . . 2-16
Heating and Air Conditioning . . . 8-1
High Voltage Battery Gauge . . . 5-16
High Voltage Devices and Wiring . . . . . . . . . . . . . . . . . . . . . . . 10-37
High-Beam On Light . . . . . . . . . . . 5-29
Highway Hypnosis . . . . . . . . . . . . . 9-10
Hill and Mountain Roads . . . . . . . 9-10
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . 10-9
Hood, Door, Hatch Open Light . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Horn . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
How to Wear Safety Belts
Properly . . . . . . . . . . . . . . . . . . . . . . 3-13