Page 384 of 516

Black plate (18,1)Chevrolet Volt Owner Manual - 2011
10-18 Vehicle Care
Cooling System (Engine)
When it is safe to lift the hood:
A. Engine Coolant Surge Tank andPressure Cap
B. Engine Cooling Fans (Out of View)
{WARNING
The electric cooling fans under
the hood can start up even when
the engine is not running and
can cause injury. Keep hands,
clothing, and tools away from
any underhood electric fan. If the coolant inside the coolant
surge tank is boiling, do not do
anything else until it cools down.
The vehicle should be parked on
a level surface.
The coolant level should be up to
the cold fill line. If it is not, there
might be a leak at the radiator
hoses, heater hoses, radiator,
water pump, or somewhere else
in the cooling system.
{WARNING
Heater and radiator hoses, and
other engine parts, can be very
hot. Do not touch them. If you do,
you can be burned.
Do not run the vehicle if there
is a leak. If you run the engine, it
could lose all coolant. That could
cause an engine fire, and you
could be burned. Get any leak
fixed before you drive the vehicle.
If there seems to be no leak,
with the engine on, check to
see if the electric engine cooling
fans are running. If the engine is
overheating, the fans should be
running. If it is not, the vehicle
needs service. Turn off the vehicle.
Notice:
Using coolant other than
DEX-COOL
®can cause premature
engine, heater core, or radiator
corrosion. In addition, the engine
coolant could require changing
sooner, at 50 000 km (30,000 mi)
or 24 months, whichever occurs
first. Any repairs would not
be covered by the vehicle
warranty. Always use DEX-COOL
(silicate-free) coolant in the
vehicle.
Page 385 of 516

Black plate (19,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-19
Cooling System
(High Voltage Battery)
During vehicle operation and
also during charging, the high
voltage battery cells in the
vehicle are kept within a normal
operating temperature range.
If the temperature rises above this
temperature, the battery cooling
system turns on the air conditioning
compressor and cools the coolant
until the correct temperature is
reached. If the temperature falls
below this temperature, a high
voltage heater, located in the
battery, heats the coolant until the
correct temperature is reached.
What to Use
The high voltage battery coolant
reservoir in the vehicle is filled
with a 50/50 mixture of DEX-COOL
engine coolant and deionized water.
If using this mixture, nothing else
needs to be added.
Checking Coolant
The vehicle must be on a level
surface when checking the coolant
level.
The high voltage battery
coolant reservoir is located
on the passenger side of the
engine compartment. SeeEngine
Compartment Overview on
page 10‑10 for more information
on location.Check to see if coolant is visible
in the high voltage battery coolant
reservoir. If coolant is visible but the
coolant level is below the cold fill
line, there could be a leak in the
cooling system.
The high voltage battery coolant
should only be serviced by a
qualified technician.
Page 387 of 516

Black plate (21,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-21
Engine Coolant
The engine cooling system in the
vehicle is filled with DEX-COOL
engine coolant. This coolant is
designed to remain in the vehicle for
5 years or 240 000 km (150,000 mi),
whichever occurs first.
The following explains the cooling
system and how to check and add
coolant when it is low. If there is a
problem with engine overheating,
seeEngine Overheating on
page 10‑23.
What to Use
{WARNING
Adding only plain water or some
other liquid to the cooling system
can be dangerous. Plain water
and other liquids, can boil before
the proper coolant mixture will.
The coolant warning system is
set for the proper coolant mixture.
(Continued)
WARNING (Continued)
With plain water or the wrong
mixture, the engine could get too
hot but you would not get the
overheat warning. The engine
could catch fire and you or
others could be burned. Use a
50/50 mixture of clean, drinkable
water and DEX-COOL coolant.
Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
coolant. If using this mixture,
nothing else needs to be added.
This mixture:
.Gives freezing protection down
to −37°C (−34°F), outside
temperature.
.Gives boiling protection up
to 129°C (265°F), engine
temperature.
.Protects against rust and
corrosion.
.Will not damage aluminum parts.
.Helps keep the proper engine
temperature.
Notice: If an improper coolant
mixture is used, the engine could
overheat and be badly damaged.
The repair cost would not be
covered by the vehicle warranty.
Too much water in the mixture
can freeze and crack the engine,
radiator, heater core, and other
parts.
Never dispose of engine coolant
by putting it in the trash, pouring
it on the ground, or into sewers,
streams, or bodies of water.
Have the coolant changed by an
authorized service center, familiar
with legal requirements regarding
used coolant disposal. This will help
protect the environment and your
health.
Page 405 of 516
Black plate (39,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-39
Engine Compartment Fuse Block
A fuse puller is located in the engine
compartment fuse block.
The vehicle may not be equipped
with all of the fuses, relays, and
features shown. Mini Fuses Usage
1 Engine Control
Module
–Switched
Power
2 Emissions
3 Not Used Mini Fuses Usage
4 Ignition
Coils/Injectors
5 Empty
6a Empty
6b Rear Defogger
(Lower Grid)
7 Empty
8 Empty
9 Heated Mirrors
10 Air Conditioning
Control Module
11 Traction
Power Inverter
Module
–Battery
12 Cabin Heater Pump
and Valve
13 Empty
14 Empty
Page 406 of 516
Black plate (40,1)Chevrolet Volt Owner Manual - 2011
10-40 Vehicle Care
Mini Fuses Usage15 Traction Power
Inverter Module
and Transmission
Control
Module
–Battery
17 Engine Control
Module
–Battery
22 Left High‐Beam
Headlamp
24 Empty
25 Empty
26 Empty
31 Rechargeable
Energy Storage
System (High
Voltage Battery)
Coolant Pump
32 Sensing Diagnostic
Module
–Run/Crank Mini Fuses Usage
33 Run/Crank for Fuel
System Control
Module/Vehicle
Integration Control
Module
34 Vehicle
Integration Control
Module
–Battery
35 Power Electronics
Coolant Pump
36 Empty
37 Cabin Heater
Control Module
38 Empty
39 Rechargeable
Energy Storage
System (High
Voltage Battery)
Control Module Mini Fuses Usage
40 Front Windshield
Washer
41 Right High‐Beam
Headlamp
46 Empty
47 Empty
49 Empty
50 Rear Vision
Camera
–Run/
Crank (If Equipped)
51 Run/Crank for
ABS/Rechargeable
Energy Storage
System (High
Voltage Battery)/
Charger
52 Engine
Control Module/
Transmission
Control
Module
–Run/Crank