Page 391 of 516

Black plate (25,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-25
Brakes
This vehicle has disc brakes.
Disc brake pads have built-in wear
indicators that make a high-pitched
warning sound when the brake pads
are worn and new pads are needed.
The sound can come and go or be
heard all the time the vehicle is
moving, except when applying
the brake pedal firmly.
{WARNING
The brake wear warning sound
means that soon the brakes will
not work well. That could lead to
a crash. When the brake wear
warning sound is heard, have
the vehicle serviced.
Notice: Continuing to drive with
worn-out brake pads could result
in costly brake repair. Some driving conditions or climates
can cause a brake squeal when
the brakes are first applied or
lightly applied. This does not mean
something is wrong with the brakes.
Properly torqued wheel nuts are
necessary to help prevent brake
pulsation. When tires are rotated,
inspect brake pads for wear and
evenly tighten wheel nuts in
the proper sequence to torque
specifications in
Capacities and
Specifications on page 12‑2.
Brake linings should always be
replaced as complete axle sets.
Brake Pedal Travel
See your dealer if the brake pedal
does not return to normal height,
or if there is a rapid increase
in pedal travel. This could be
a sign that brake service might
be required.
Brake Adjustment
Every time the brakes are applied,
with or without the vehicle moving,
the brakes adjust for wear.
Replacing Brake System Parts
The braking system on a vehicle is
complex. Its many parts have to be
of top quality and work well together
if the vehicle is to have really good
braking. The vehicle was designed
and tested with top-quality brake
parts. When parts of the braking
system are replaced, be sure to get
new, approved replacement parts.
If this is not done, the brakes might
not work properly. For example,
installing disc brake pads that are
wrong for the vehicle, can change
the balance between the front
and rear brakes —for the worse.
The braking performance expected
can change in many other ways if
the wrong replacement brake parts
are installed.
Page 392 of 516

Black plate (26,1)Chevrolet Volt Owner Manual - 2011
10-26 Vehicle Care
Brake Fluid
The brake master cylinder reservoir
is filled with DOT 3 brake fluid as
indicated on the reservoir cap.
SeeEngine Compartment Overview
on page 10‑10 for the location of the
reservoir. There are only two reasons why
the brake fluid level in the reservoir
might go down:
.The brake fluid level goes down
because of normal brake lining
wear. When new linings are
installed, the fluid level goes
back up.
.A fluid leak in the brake
hydraulic system can also
cause a low fluid level. Have
the brake hydraulic system fixed,
since a leak means that sooner
or later the brakes will not
work well.
Do not top off the brake fluid.
Adding fluid does not correct a
leak. If fluid is added when the
linings are worn, there will be too
much fluid when new brake linings
are installed. Add or remove brake
fluid, as necessary, only when work
is done on the brake hydraulic
system.
{WARNING
If too much brake fluid is added,
it can spill on the engine
and burn, if the engine is hot
enough. You or others could be
burned, and the vehicle could be
damaged. Add brake fluid only
when work is done on the brake
hydraulic system.
When the brake fluid falls to a low
level, the brake warning light comes
on. See Brake System Warning
Light on page 5‑24.
Page 398 of 516

Black plate (32,1)Chevrolet Volt Owner Manual - 2011
10-32 Vehicle Care
Headlamp Aiming
The headlamp aiming system has
been preset at the factory.
If the vehicle is damaged in an
accident, the aim of the headlamps
may be affected and adjustment
may be necessary.
It is recommended that a dealer
adjust the headlamps. To re-aim
the headlamps yourself, use the
following procedure.
The vehicle should be properly
prepared as follows:
.The vehicle should be placed so
the headlamps are 7.6 m (25 ft)
from a light‐colored wall.
.The vehicle must have all four
tires on a level surface which is
level all the way to the wall.
.The vehicle should be placed so
it is perpendicular to the wall or
other flat surface.
.The vehicle should not have any
snow, ice, or mud on it.
.The vehicle should be fully
assembled and all other work
stopped while headlamp aiming
is being performed.
.The vehicle should be normally
loaded with a full tank of fuel and
one person or 75 kg (160 lbs)
sitting on the driver seat.
.Tires should be properly inflated.
Headlamp aiming is done with the
vehicle's low-beam headlamps.
The high-beam headlamps will be
correctly aimed if the low-beam
headlamps are aimed properly. To adjust the vertical aim:
1. Open the hood. See
Hood on
page 10‑9 for more information.2. Locate the aim dot on the lens of
the low‐beam headlamp.
3. Measure the distance from the ground to the aim dot on the
low‐beam headlamp. Record
the distance.
Page 399 of 516

Black plate (33,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-33
4. At the wall, measure fromthe ground upward (A) to
the recorded distance from
Step 3 and mark it.
5. Draw or tape a horizontal line (B) on the wall the width of the
vehicle at the height of the
mark in Step 4.
Notice: Do not cover a headlamp
to improve beam cut-off when
aiming. Covering a headlamp may
cause excessive heat build-up
which may cause damage to
the headlamp. 6. Turn on the low-beam
headlamps and place a
piece of cardboard or something
equivalent in front of the
headlamp not being adjusted.
This allows only the beam of
light from the headlamp being
adjusted to be seen on the flat
surface.
7. Locate the vertical headlamp
aiming screws, which are under
the hood near each headlamp
assembly. 8. Turn the vertical aiming screw
until the headlamp beam
is aimed to the horizontal
tape line. Turn it clockwise or
counterclockwise to raise or
lower the angle of the beam.
9. Make sure that the light from theheadlamp is positioned at the
bottom edge of the horizontal
tape line. The lamp on the
left (A) shows the correct
headlamp aim. The lamp
on the right (B) shows the
incorrect headlamp aim.
10. Repeat Steps 7 through 9 for the opposite headlamp.
Page 409 of 516
Black plate (43,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-43
FusesUsage
F8 Empty
F9 Empty
F10 Body Control
Module 1/Body
Control Module
Electronics/Keyless
Entry/Power Moding/
Center High Mount
Stoplamp/License
Lamps/Left Daytime
Running Lamp/Left
Front Parking Lamp/
Right Rear Taillamp/
Hatch Release
Relay Control/
Washer Pump Relay
Control/Switch
Indicator Lights
F11 Body Control
Module 4/Left
Headlamp
F12 Empty
F13 Empty Fuses
Usage
F14 Empty
F15 Power Outlet (Inside
Floor Console/Rear
of Floor Console)
F16 Empty
F17 Empty
F18 Empty
Relays Usage
R1 Retained Accessory
Power Relay for
Power Outlets
R2 Empty
R3 Empty
R4 Empty
Diodes Usage DIODE EmptyInstrument Panel Fuse
Block (Right Side)
The instrument panel fuse block is
on the passenger side end of the
instrument panel. To access the
fuses, open the fuse panel door
by pulling out.
To reinstall the door, insert the
bottom tab first, then push the door
back into its original location.
Page 410 of 516
Black plate (44,1)Chevrolet Volt Owner Manual - 2011
10-44 Vehicle Care
Instrument Panel Fuse Block
A fuse puller is located in the engine
compartment fuse block.
The vehicle may not be equipped
with all of the fuses, relays, and
features shown. Fuses Usage
F1 Steering Wheel
Switch Backlighting
F2 Empty
F3 Empty
F4 Body Control
Module 3/Right
Headlamp Fuses Usage
F5 Body Control
Module 2/Body
Control Module
Electronics/Hatch
Lamp/Right Daytime
Running Lamp/
Shifter Lock/Switch
Backlighting
F6 Body Control
Module 5/Retained
Accessory Power
Relay Control/Right
Front Turn Signal
Lamp/Left Rear Stop
and Turn Signal
Lamp/Right Front
Parking Lamp/Left
Rear Taillamp
F7 Body Control
Module 6/
Map Lights/
Courtesy Lights/
Back
–up Lamp
Page 418 of 516

Black plate (52,1)Chevrolet Volt Owner Manual - 2011
10-52 Vehicle Care
Curb Weight:The weight of a
motor vehicle with standard and
optional equipment including the
maximum capacity of fuel, oil,
and coolant, but without
passengers and cargo.
DOT Markings
:A code
molded into the sidewall of
a tire signifying that the tire
is in compliance with the U.S.
Department of Transportation
(DOT) Motor Vehicle Safety
Standards. The DOT code
includes the Tire Identification
Number (TIN), an alphanumeric
designator which can also
identify the tire manufacturer,
production plant, brand, and
date of production.
GVWR
:Gross Vehicle Weight
Rating. See Vehicle Load Limits
on page 9‑14. GAWR FRT
:Gross Axle
Weight Rating for the front axle.
See Vehicle Load Limits on
page 9‑14.
GAWR RR
:Gross Axle
Weight Rating for the rear axle.
See Vehicle Load Limits on
page 9‑14.
Intended Outboard Sidewall
:
The side of an asymmetrical tire,
that must always face outward
when mounted on a vehicle.
Kilopascal (kPa)
:The metric
unit for air pressure.
Light Truck (LT‐Metric) Tire
:A
tire used on light duty trucks and
some multipurpose passenger
vehicles.
Load Index
:An assigned
number ranging from 1 to 279
that corresponds to the load
carrying capacity of a tire. Maximum Inflation Pressure
:
The maximum air pressure to
which a cold tire can be inflated.
The maximum air pressure is
molded onto the sidewall.
Maximum Load Rating
:
The load rating for a tire at the
maximum permissible inflation
pressure for that tire.
Maximum Loaded Vehicle
Weight
:The sum of curb
weight, accessory weight,
vehicle capacity weight, and
production options weight.
Normal Occupant Weight
:
The number of occupants a
vehicle is designed to seat
multiplied by 68 kg (150 lbs).
See Vehicle Load Limits on
page 9‑14.
Occupant Distribution
:
Designated seating positions.
Page 419 of 516

Black plate (53,1)Chevrolet Volt Owner Manual - 2011
Vehicle Care 10-53
Outward Facing Sidewall:
The side of an asymmetrical tire
that has a particular side that
faces outward when mounted
on a vehicle. The side of the
tire that contains a whitewall,
bears white lettering, or bears
manufacturer, brand, and/or
model name molding that is
higher or deeper than the same
moldings on the other sidewall
of the tire.
Passenger (P-Metric) Tire
:
A tire used on passenger cars
and some light duty trucks and
multipurpose vehicles.
Recommended Inflation
Pressure
:Vehicle
manufacturer's recommended
tire inflation pressure as
shown on the tire placard.
See Tire Pressure on
page 10‑54 andVehicle
Load Limits on page 9‑14. Radial Ply Tire
:A pneumatic
tire in which the ply cords that
extend to the beads are laid at
90 degrees to the centerline of
the tread.
Rim
:A metal support for a tire
and upon which the tire beads
are seated.
Sidewall
:The portion of a tire
between the tread and the bead.
Speed Rating
:An
alphanumeric code assigned to
a tire indicating the maximum
speed at which a tire can
operate.
Traction
:The friction between
the tire and the road surface.
The amount of grip provided.
Tread
:The portion of a tire
that comes into contact with
the road. Treadwear Indicators
:Narrow
bands, sometimes called wear
bars, that show across the
tread of a tire when only 1.6 mm
(1/16 in) of tread remains.
See When It Is Time for New
Tires on page 10‑62.
UTQGS (Uniform Tire
Quality Grading Standards)
:
A tire information system
that provides consumers with
ratings for a tire's traction,
temperature, and treadwear.
Ratings are determined
by tire manufacturers using
government testing procedures.
The ratings are molded into
the sidewall of the tire.
See Uniform Tire Quality
Grading on page 10‑65.