8-43
83. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified
torques.
EBU25720Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
Tightening torques:
Front wheel nut:
45 Nm (4.5 m·kgf, 32 ft·lbf)
Rear wheel nut:
45 Nm (4.5 m·kgf, 32 ft·lbf)
U1BT60E0.book Page 43 Wednesday, April 15, 2009 1:13 PM
10-4
10
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
190 mm (7.5 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
200 mm (7.9 in)Electrical system:Ignition system:
DC. CDI
Charging system:
AC magnetoBattery:Model:
YTZ7SVoltage, capacity:
12 V, 6.0 Ah
Headlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30/30 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Neutral indicator light:
12 V, 1.7 W × 1Fuse:Fuse:
15.0 A
U1BT60E0.book Page 4 Wednesday, April 15, 2009 1:13 PM
INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-13BBattery .......................................................................... 8-35
Brake and clutch levers, checking and lubricating ....... 8-32
Brake fluid, changing .................................................... 8-25
Brake fluid level, checking ............................................ 8-23
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-25
Brake light switches ..................................................... 8-27
Brake pads, checking the front and rear ...................... 8-22
Brake pedal .................................................................... 4-5
Brake pedal, checking and lubricating ......................... 8-33
Brake pedal position, checking .................................... 8-25
Brakes .......................................................................... 8-22
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-31
Carburetor, adjusting .................................................... 8-19
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-4
Clutch lever free play, adjusting ................................... 8-28DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-31
Drive chain slack .......................................................... 8-29
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-20
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-10
Engine, starting a warm ................................................. 6-2
Engine stop switch ......................................................... 4-2FFuel ......................................................................... 4-8, 5-3
Fuel cock ........................................................................ 4-9
Fuel tank cap .................................................................. 4-7
Fuse, replacing ............................................................. 8-38HHandlebar switches ........................................................ 4-2
Headlight beam, adjusting ............................................ 8-41
Headlight bulb, replacing .............................................. 8-39IIdentification numbers .................................................. 11-1
Indicator light .................................................................. 4-2
Instruments, lights and switches .................................... 5-6KKey identification number ............................................. 11-1LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3MMain switch .................................................................... 4-1
U1BT60E0.book Page 1 Wednesday, April 15, 2009 1:13 PM
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOwner’s manual and tool kit ........................................... 8-1PParking ........................................................................... 6-5
Parking brake free play, adjusting ................................ 8-26
Parking brake lever ........................................................ 4-6
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRiding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-11
Shifting ........................................................................... 6-3
Shift pedal ...................................................................... 4-7
Shift pedal, checking .................................................... 8-33
Shock absorber assemblies, adjusting the front .......... 4-12
Shock absorber assembly, adjusting the rear .............. 4-13
Spark arrester, cleaning ............................................... 8-17
Spark plug, checking ...................................................... 8-8
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-4
Starter (choke) ............................................................. 4-11
Start switch .................................................................... 4-3
Steering shaft, lubricating ............................................ 8-35
Storage .......................................................................... 9-2Suspension, lubricating the upper and lower arm
pivots ......................................................................... 8-34
Swingarm pivots, lubricating ........................................ 8-33
TTail/brake light bulb, replacing ..................................... 8-41
Throttle cable free play, adjusting ................................ 8-21
Throttle lever ........................................................... 4-3, 5-3
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-43
Troubleshooting chart .................................................. 8-44VValve clearance ........................................................... 8-21
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-33
Wheel, installing ........................................................... 8-42
Wheel, removing .......................................................... 8-41
U1BT60E0.book Page 2 Wednesday, April 15, 2009 1:13 PM