Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1
GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD
JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-18
CROSSING THROUGH SHALLOW
WATER ................................................... 7-19
RIDING OVER ROUGH TERRAIN ........... 7-20
SLIDING AND SKIDDING ......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1
Owner’s manual and tool kit ....................... 8-1
Periodic maintenance chart for the
emission control system ........................... 8-3
General maintenance and lubrication
chart ......................................................... 8-5
Checking the spark plug ............................. 8-8Engine oil and oil filter element .................8-10
Cleaning the air filter element ...................8-13
Cleaning the spark arrester ......................8-17
Adjusting the carburetor ............................8-19
Adjusting the engine idling speed .............8-20
Adjusting the throttle cable free play .........8-21
Valve clearance ........................................8-21
Brakes .......................................................8-22
Checking the front and rear brake pads ...8-22
Checking the brake fluid level ...................8-23
Changing the brake fluid ...........................8-25
Checking the front brake lever free play ...8-25
Checking the brake pedal position ............8-25
Adjusting the parking brake free play .......8-26
Brake light switches ..................................8-27
Adjusting the clutch lever free play ...........8-28
Drive chain slack .......................................8-29
Lubricating the drive chain ........................8-31
Checking and lubricating the cables .........8-31
Checking and lubricating the brake and
clutch levers ............................................8-32
Checking the shift pedal ...........................8-33
Checking and lubricating the brake
pedal .......................................................8-33
Checking the wheel hub bearings .............8-33
Lubricating the swingarm pivots ...............8-33
U1BT60E0.book Page 2 Wednesday, April 15, 2009 1:13 PM
8-10
8
TIPIf a torque wrench is not available when installing
a spark plug, a good estimate of the correct torque
is 1/4–1/2 turn past finger tight. However, the spark
plug should be tightened to the specified torque as
soon as possible.4. Install the spark plug cap.EBU28954Engine oil and oil filter element The engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter element must be replaced at the inter-
vals specified in the periodic maintenance and lu-
brication chart.
To check the engine oil level
1. Place the ATV on a level surface.
2. Check the engine oil level on a cold engine.TIPIf the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least ten minutes until the oil set-
tles for an accurate reading.
3. Remove the engine oil filler cap, and then
wipe the engine oil dipstick off with a clean
rag.
4. Insert the dipstick into the filler hole (without
screwing it in), and then remove it again to
check the oil level.TIPThe engine oil should be between the minimum
and maximum level marks.1. Engine oil filler cap
2. Engine oil dipstick
3. Maximum level mark
4. Minimum level mark
1
2
3
4 1
U1BT60E0.book Page 10 Wednesday, April 15, 2009 1:13 PM
8-13
89. Install the engine oil drain bolt and tighten it to
the specified torque.
10. Refill with the specified amount of the recom-
mended engine oil, and then install and tight-
en the engine oil filler cap.
TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.
NOTICEECB00300In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II” or higher.Make sure that no foreign material enters the
crankcase.11. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
12. Turn the engine off, wait at least ten minutes,
and then check the oil level and correct it if
necessary.EBU23706Cleaning the air filter element The air filter element should be cleaned at the in-
tervals specified in the periodic maintenance and
lubrication chart. Clean or, if necessary, replace
the air filter element more frequently if you are
riding in unusually wet or dusty areas. Tightening torque:
Engine oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended oil:
See page 10-1.
Oil quantity:
Without oil filter element replacement:
1.25 L (1.32 US qt, 1.10 Imp.qt)
With oil filter element replacement:
1.35 L (1.43 US qt, 1.19 Imp.qt)
U1BT60E0.book Page 13 Wednesday, April 15, 2009 1:13 PM
8-25
8
Refill with the same type of brake fluid. Mixing
fluids may result in a harmful chemical reaction
and lead to poor braking performance.Be careful that water does not enter the brake
fluid reservoir when refilling. Water will signifi-
cantly lower the boiling point of the fluid and may
result in vapor lock.Brake fluid may deteriorate painted surfaces or
plastic parts. Always clean up spilled fluid imme-
diately.As the brake pads wear, it is normal for the brake
fluid level to gradually go down. However, if the
brake fluid level goes down suddenly, have a
Yamaha dealer check the cause.EBU24291Changing the brake fluid Have a Yamaha dealer change the brake fluid at
the intervals specified in the TIP after the periodic
maintenance and lubrication chart. In addition,
have the oil seals of the master cylinders and cali-
pers as well as the brake hoses replaced at the in-
tervals listed below or whenever they are damaged
or leaking.Oil seals: Replace every two years.Brake hoses: Replace every four years.
EBU24394Checking the front brake lever free play The brake lever free play must be checked at the
intervals specified in the periodic maintenance and
lubrication chart. The brake lever should have no
free play as shown. If there is free play, have a
Yamaha dealer check the brake system.EBU24592Checking the brake pedal position The brake pedal position must be checked and, if
necessary, adjusted at the intervals specified in the
periodic maintenance and lubrication chart.1. No free play
1
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8-31
8
EBU24881Lubricating the drive chain The drive chain must be cleaned and lubricated at
the intervals specified in the periodic maintenance
and lubrication chart, otherwise it will quickly wear
out, especially when riding in dusty or wet areas.
Service the drive chain as follows.NOTICEECB00560The drive chain must be lubricated after wash-
ing the ATV or riding in the rain.
1. Clean the drive chain with kerosene and a
small soft brush. NOTICE: To prevent dam-
aging the O-rings, do not clean the drive
chain with steam cleaners, high-pressure
washers or inappropriate solvents.
[ECB00571]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a
special O-ring chain lubricant. NOTICE: Do
not use engine oil or any other lubricants
for the drive chain, as they may contain
substances that could damage the O-
rings.
[ECB00581]
EBU24901
Checking and lubricating the cables The operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
essary. If a cable is damaged or does not move
smoothly, have a Yamaha dealer check or replace
it.
1. O-rings
1
Recommended lubricant:
Engine oil
U1BT60E0.book Page 31 Wednesday, April 15, 2009 1:13 PM
INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-13BBattery .......................................................................... 8-35
Brake and clutch levers, checking and lubricating ....... 8-32
Brake fluid, changing .................................................... 8-25
Brake fluid level, checking ............................................ 8-23
Brake lever ..................................................................... 4-5
Brake lever free play, checking the front ...................... 8-25
Brake light switches ..................................................... 8-27
Brake pads, checking the front and rear ...................... 8-22
Brake pedal .................................................................... 4-5
Brake pedal, checking and lubricating ......................... 8-33
Brake pedal position, checking .................................... 8-25
Brakes .......................................................................... 8-22
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-31
Carburetor, adjusting .................................................... 8-19
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1
Clutch lever .................................................................... 4-4
Clutch lever free play, adjusting ................................... 8-28DDrive chain ..................................................................... 5-4
Drive chain, lubricating ................................................. 8-31
Drive chain slack .......................................................... 8-29
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-20
Engine oil ....................................................................... 5-3
Engine oil and oil filter element .................................... 8-10
Engine, starting a warm ................................................. 6-2
Engine stop switch ......................................................... 4-2FFuel ......................................................................... 4-8, 5-3
Fuel cock ........................................................................ 4-9
Fuel tank cap .................................................................. 4-7
Fuse, replacing ............................................................. 8-38HHandlebar switches ........................................................ 4-2
Headlight beam, adjusting ............................................ 8-41
Headlight bulb, replacing .............................................. 8-39IIdentification numbers .................................................. 11-1
Indicator light .................................................................. 4-2
Instruments, lights and switches .................................... 5-6KKey identification number ............................................. 11-1LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-3MMain switch .................................................................... 4-1
U1BT60E0.book Page 1 Wednesday, April 15, 2009 1:13 PM