FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the ins-
pection and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment dama-
ge. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures pro-
vided in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
WARNING
ITEM CHECKS PAGE• Check fuel level in fuel tank.
Fuel • Refuel if necessary. 3-13
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 6-10
• Check vehicle for oil leakage.
Final transmission oil• Check vehicle for oil leakage. 6-12
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 6-13
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 6-18, 6-19, 6-20
• Check fluid level in reservoir.
• If necessary, add recommended brake fluid to specified level.
• Check hydraulic system for leakage.
37P-F8199-E0 18/9/09 14:54 Página 36
TIP
If a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is
1/4–1/2 turn past finger tight. Howe-
ver, the spark plug should be tighte-
ned to the specified torque as soon
as possible.
EAUS1711
Engine oil
The engine oil level should be chec-
ked before each ride. In addition, the
oil must be changed at the intervals
specified in the periodic maintenance
and lubrication chart and when the
service indicator light comes on.
To check the engine oil level1. Place the scooter on the centers- tand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil settles, remove the oil filler cap,
wipe the dipstick clean, insert it
back into the oil filler hole (wit-
hout screwing it in), and then
remove it again to check the oil
level.
TIP
The engine oil should be between the
minimum and maximum level marks.
1. Engine oil filler cap
2. Maximum level mark
3. Minimum level mark
4. If the engine oil is below the mini-mum level mark, add sufficient oil
of the recommended type to rai-
se it to the correct level.
5. Insert the dipstick into the oil filler hole, and then tighten the oil filler
cap.
To change the engine oil 1. Start the engine, warm it up for several minutes, and then turn it
off.
2. Place an oil pan under the engine to collect the used oil.
1
3
2
1
ZAUM0685
Tightening torque:Spark plug:17.5 Nm (1.75 m•kgf,
12.7 ft•lbf)
PERIODIC MAINTENANCE AND ADJUSTMENT
6-10
6
37P-F8199-E0 18/9/09 14:54 Página 51
3. Remove the engine oil filler capand the engine oil drain bolt to
drain the oil from the crankcase.
1. Engine oil drain bolt
4. Check the washer for damageand replace it if necessary.
1. Engine oil drain bolt
2. Washer
5. Install the washer and the engineoil drain bolt, and then tighten the
drain bolt to the specified torque.
TIP
Make sure that the washer is properly
seated.
6. Refill with the specified amountof the recommended engine oil,
and then install and tighten the oil
filler cap.
ECA11670
Do not use oils with a diesel
specification of “CD” or oils of
a higher quality than specified. In addition, do not use oils
labeled “ENERGY CONSER-
VING II” or higher.
Be sure no foreign material
enters the crankcase.
7. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
8. Reset the oil change indicator.
To reset the oil change indicator 1. Turn the key to “ON”.
2. Hold the “OIL CHANGE” button pushed for 15 to 20 seconds.
1. “OIL CHANGE” button
1
NOTICE
Recommended engine oil:See page 8-1
Oil change quantity: 1.30 L (1.37 US qt, 1.14 Imp.qt)
Tightening torque:Engine oil drain bolt:20 Nm (2.0 m•kgf, 14 ft•lbf)
11
ZAUM0686
PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
6
37P-F8199-E0 18/9/09 14:54 Página 52
1. Final transmission oil filler cap
2. O-ring
5. Install the final transmission oildrain bolt, and then tighten it to
the specified torque.
1. Final transmission oil drain bolt
6. Refill with the specified amountof the recommended final trans-
mission oil, and then install and
tighten the oil filler cap. WAR-
NING! Make sure that no
foreign material enters the final
transmission case. Make sure
that no oil gets on the tire or
wheel.
[EWA11311]
7. Check the final transmission case for oil leakage. If oil is leaking,
check for the cause.
EAU20070
Coolant
The coolant level should be checked
before each ride. In addition, the coo-
lant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUS1670
To check the coolant level1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion.
TIP
The coolant level must be chec-
ked on a cold engine since the
level varies with engine tempera-
ture.
Make sure that the vehicle is
positioned straight up when
checking the coolant level. A
slight tilt to the side can result in
a false reading.
2. Check the coolant level throughthe check window.
Recommended final transmission
oil:See page 8-1
Oil quantity: 0.25 L (0.26 US qt, 0.22 Imp.qt)
Tightening torque:Final transmission oil drain bolt:22 Nm (2.2 m•kgf, 16 ft•lbf)
PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
6
37P-F8199-E0 18/9/09 14:54 Página 54
EAU22580
Checking the brake fluid
level
Front brake
1. Minimum level mark
Rear brake
1. Minimum level mark
Insufficient brake fluid may allow air
to enter the brake system, possibly
causing it to become ineffective.
Before riding, check that the brake
fluid is above the minimum level mark
and replenish if necessary. A low bra-
ke fluid level may indicate worn brake
pads and/or brake system leakage. If
the brake fluid level is low, be sure to
check the brake pads for wear and
the brake system for leakage.
Observe these precautions:
When checking the fluid level,
make sure that the top of the bra-
ke fluid reservoir is level.
Use only the recommended qua-
lity brake fluid, otherwise the rub-
ber seals may deteriorate, cau-
sing leakage and poor braking
performance.
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performan-
ce.
Be careful that water does not
enter the brake fluid reservoir
when refilling. Water will signifi-
cantly lower the boiling point of
the fluid and may result in vapor
lock.
Brake fluid may deteriorate pain-
ted surfaces or plastic parts.
Always clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if
the brake fluid level goes down
suddenly, have a Yamaha dealer
check the cause.
Recommended brake fluid:DOT 4
PERIODIC MAINTENANCE AND ADJUSTMENT
6-20
6
37P-F8199-E0 18/9/09 14:54 Página 61
Dimensions:Overall length:2201 mm (86.7 in)
Overall width: 776 mm (30.6 in)
Overall height: 1337 mm (52.6 in)
Seat height: 792 mm (31.2 in)
Wheelbase: 1545 mm (60.8 in)
Ground clearance: 134 mm (5.30 in)
Minimum turning radius: 1805 mm (71.1 in)
Weight:With oil and fuel:177.4 kg (391 lb)
Engine:Engine type:Liquid cooled 4-stroke, SOHC
Cylinder arrangement: Forward-inclined single cylinder
Displacement: 249 cm
3
Bore x stroke:69.0 x 66.8 mm (2.72 x 2.63 in)
Compression ratio: 10.00 :1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Type:SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade: API service SF, SG type or higher, JASO
standard MA
Engine oil quantity:Periodic oil change: 1.30 L (1.37 US qt, 1.14 Imp.qt)
Final transmission oil:Type:SAE 10W-30 type SE motor oil
Quantity: 0.25 L (0.26 US qt, 0.22 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the maxi-
mum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes): 1.00 L (1.06 US qt, 0.88 Imp.qt)
Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity: 11.8 L (3.12 US gal, 2.60 Imp.gal)
Fuel reserve amount: 1.7 L (0.45 US gal, 0.37 Imp.gal)
Throttle body:ID mark:1C04 00
Manufacturer: AISAN
Spark plug (s):Manufacturer/model:NGK/DPR8EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Clutch:Clutch type:Dry, centrifugal automatic
Transmission:Primary reduction system:Helical gear
Primary reduction ratio: 40/15 (2.666)
Secondary reduction system: Helical gear
Secondary reduction ratio: 40/14 (2.857)
Transmission type: V-belt automatic
-20 -10 0 10 20 30
40 50 ˚C
SAE 10W-30
SAE 15W-40
SAE 20W-40
SAE 20W-50
SAE 10W-40
SAE 10W-50
SPECIFICATIONS
8-1
8
37P-F8199-E0 18/9/09 14:54 Página 77
Operation:Centrifugal automatic type
Chassis:Frame type:Steel tube underbone
Caster angle: 28.00
°Trail:100.0 mm (3.94 in)
Front tire:Type:Tubeless
Size: 120/70-15 56S
Manufacturer/model: MICHELIN/GOLD STANDARD
Manufacturer/model: PIRELLI/GTS23
Rear tire:Type:Tubeless
Size: 140/70-14 68P - 68S
Manufacturer/model: MICHELIN/GOLD STANDARD
Manufacturer/model: PIRELLI/GTS24
Loading:Maximum load:186 kg (410 lb)
Tire air pressure (measured on cold
tires):
Loading condition:0–90 kg (0–198 lb) Front:
190 kPa (1.90 kgf/cm
2, 28 psi, 1.90 bar)
Rear: 220 kPa (2.20 kgf/cm
2, 32 psi, 2.20 bar)
Loading condition: 90 kg - maximum load
Front: 210 kPa (2.10 kgf/cm
2, 30 psi, 2.10 bar)
Rear: 250 kPa (2.50 kgf/cm
2, 36 psi, 2.50 bar)
Front wheel:Wheel type:Cast wheel
Rim size: 15 x MT3.5
Rear wheel:Wheel type:Cast wheel
Rim size: 14 x MT3.75
Front brake:Type:Single disc brake
Operation: Right hand operation
Recommended fluid: DOT 4
Rear brake:Type:Single disc brake
Operation: Left hand operation
Recommended fluid: DOT 4
Front suspension:Type:Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 110.0 mm (4.33 in)
Rear suspension:Type:Unit swing
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 95.0 mm (3.74 in)
Electrical system:Ignition system:TCI (digital)
Charging system: AC magneto
Battery:Model:GTX9-BS
Voltage, capacity: 12 V, 8.0 Ah
Headlight:Bulb type:Halogen bulb
Bulb voltage, wattage x quantity:Low beam headlight:12 V, 55.0 W x 1
High beam headlight: 12 V, 55.0 W x 1
Tail/brake light: 12 V, 5.0 W/21.0 W x 2
SPECIFICATIONS
8-2
8
37P-F8199-E0 18/9/09 14:54 Página 78