2010 YAMAHA XMAX 250 fuel cap

SAFETY INFORMATION .....................1-1Further safe-riding points .................1-5
DESCRIPTION.....................................2-1 Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1 Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-4
Turn signal indicator lights ...............3-4
High beam indicator light ................3-4
Engine trouble warning light ............3-4
Immobilizer system indicator light ....3-4
Speedometer ....................................3-5
Tachometer .......................................3-5
Multi-function display .......................3-6
Handlebar switches ........................3-11
Pass switch ....................................3-11
Dimmer switch ................................3-11
Turn signal switch ...........................3-11
Horn switch.....................................3-11
Start switch .....................................3-11
Hazard switch ................................3-11
Front brake lever.............................3-12
Rear brake lever..............................3-12
Fuel tank cap ..................................3-12
Fuel .................................................3-13 Catalytic converters ........................3-14
Securing bracket ............................3-15
Seat.................................................3-15
Storage compartments ...................3-16
Adjusting the shock absorber
assemblies...................................3-18
Sidestand ........................................3-18
Ignition circuit cut-off system .........3-19
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ...............4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1 Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-3
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-4
Parking ..............................................5-4
PERIODIC MAINTENANCE
AND ADJUSTMENT............................6-1 Owner’s tool kit .................................6-2
Periodic maintenance chart for theemission control system ...............6-3
General maintenance and lubrication chart ............................6-4
Removing and installing cowling and panel.......................................6-8 Checking the spark plug ..................6-9
Engine oil ........................................6-10
Final transmission oil ......................6-12
Coolant ...........................................6-13
Air filter and V-belt case air filter
elements ......................................6-15
Checking the throttle cable free play ..............................................6-16
Valve clearance ...............................6-16
Tires ................................................6-16
Cast wheels ....................................6-18
Front and rear brake lever free play ..............................................6-18
Checking the front and rear brake pads.............................................6-19
Checking the brake fluid level ........6-20
Changing the brake fluid ................6-21
Checking and lubricating the throttle grip and cable .................6-21
Lubricating the front and rear brake levers .................................6-21
Checking and lubricating the centerstand and sidestand .........6-22
Checking the front fork ...................6-23
Checking the steering.....................6-23
Checking the wheel bearings .........6-24
Battery ............................................6-24
Replacing the fuses ........................6-25
Replacing a headlight bulb .............6-26
Replacing a front turn signal light bulb .............................................6-27
TABLE OF CONTENTS

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EAU10410
Left view

DESCRIPTION
2-1
2
1. Headlight (page 6-26)
2. Fuel tank cap (page 3-12)
3. Owner’s tool kit (page 6-2)
4. V-belt case air filter element (page 6-15)
5. Rear storage compartment (page 3-16)
6. Air filter element (page 6-15)
7. Shock absorber assembly spring preload adjusting ring (page 3-17)
8. Engine oil drain bolt (page 6-10)9. Centerstand (page 6-22)
10. Sidestand (page 3-18)

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EAU12900
Front brake lever
1. Front brake lever
The front brake lever is located on the
right handlebar grip. To apply the
front brake, pull this lever toward the
handlebar grip.
EAU12950
Rear brake lever
1. Rear brake lever
The rear brake lever is located on the
left handlebar grip. To apply the rear
brake, pull this lever toward the hand-
lebar grip.
EAUS1660
Fuel tank cap
To open the fuel tank cap1. Open the fuel tank cap cover by pushing in on the front end of it.
1. Fuel tank cap
2. Fuel tank cap cover
2. Insert the key in the lock and turnit clockwise. The lock will be rele-
ased and the fuel tank cap can
be removed.

INSTRUMENT AND CONTROL FUNCTIONS
3-12
3

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1. Fuel tank cap
To close the fuel tank cap1. Be sure the match mark is facing forward, and then push the fuel
tank cap into the original posi-
tion.
1. Match marks
2. Turn the key counterclockwiseand remove it.
3. Close the fuel tank cover.
EWA11091
Make sure that the fuel tank cap is
properly closed after filling fuel.
Leaking fuel is a fire hazard.
EAU13212
Fuel
Make sure there is sufficient gasoline
in the tank.
EWA10881
Gasoline and gasoline vapors are
extremely flammable. To avoid fires
and explosions and to reduce the
risk of injury when refueling, follow
these instructions.
1. Before refueling, turn off the engi- ne and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the
vicinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. Stop filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank.

WARNING
WARNING

INSTRUMENT AND CONTROL FUNCTIONS
3-13
3

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1. Fuel tank filler tube
2. Maximum fuel level
3. Wipe up any spilled fuel imme-diately. NOTICE: Immediately
wipe off spilled fuel with a cle-
an, dry, soft cloth, since fuel
may deteriorate painted surfa-
ces or plastic parts.
[ECA10071]
4. Be sure to securely close the fuel tank cap.
EWA15151
Gasoline is poisonous and can cau-
se injury or death. Handle gasoline
with care. Never siphon gasoline by
mouth. If you should swallow some
gasoline or inhale a lot of gasoline
vapor, or get some gasoline in your eyes, see your doctor immediately.
If gasoline spills on your skin, wash
with soap and water. If gasoline
spills on your clothing, change your
clothes.
EAU33520
ECA11400
Use only unleaded gasoline. The use
of leaded gasoline will cause severe
damage to internal engine parts,
such as the valves and piston rings,
as well as to the exhaust system.
Your Yamaha engine has been desig-
ned to use regular unleaded gasoline
with a research octane number of 91
or higher. If knocking (or pinging)
occurs, use a gasoline of a different
brand or premium unleaded fuel. Use
of unleaded fuel will extend spark
plug life and reduce maintenance
costs.
EAU13445
Catalytic converters
This vehicle is equipped with catalytic
converters in the exhaust system.
EWA10862
The exhaust system is hot after
operation. To prevent a fire hazard
or burns:
Do not park the vehicle near
possible fire hazards such as
grass or other materials that
easily burn.
Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
Make sure that the exhaust
system has cooled down befo-
re doing any maintenance
work.
Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.

WARNING

NOTICE

Recommended fuel:
REGULAR UNLEADED
GASOLINE ONLY
Fuel tank capacity: 11.8 L (3.12 US gal, 2.60 Imp.gal)

WARNING

INSTRUMENT AND CONTROL FUNCTIONS
3-14
3

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Dimensions:Overall length:2201 mm (86.7 in)
Overall width: 776 mm (30.6 in)
Overall height: 1337 mm (52.6 in)
Seat height: 792 mm (31.2 in)
Wheelbase: 1545 mm (60.8 in)
Ground clearance: 134 mm (5.30 in)
Minimum turning radius: 1805 mm (71.1 in)
Weight:With oil and fuel:177.4 kg (391 lb)
Engine:Engine type:Liquid cooled 4-stroke, SOHC
Cylinder arrangement: Forward-inclined single cylinder
Displacement: 249 cm
3
Bore x stroke:69.0 x 66.8 mm (2.72 x 2.63 in)
Compression ratio: 10.00 :1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Type:SAE 10W-30, SAE 10W-40, SAE 15W-40,
SAE 20W-40 or SAE 20W-50
Recommended engine oil grade: API service SF, SG type or higher, JASO
standard MA
Engine oil quantity:Periodic oil change: 1.30 L (1.37 US qt, 1.14 Imp.qt)
Final transmission oil:Type:SAE 10W-30 type SE motor oil
Quantity: 0.25 L (0.26 US qt, 0.22 Imp.qt)
Cooling system:Coolant reservoir capacity (up to the maxi-
mum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes): 1.00 L (1.06 US qt, 0.88 Imp.qt)
Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline only
Fuel tank capacity: 11.8 L (3.12 US gal, 2.60 Imp.gal)
Fuel reserve amount: 1.7 L (0.45 US gal, 0.37 Imp.gal)
Throttle body:ID mark:1C04 00
Manufacturer: AISAN
Spark plug (s):Manufacturer/model:NGK/DPR8EA-9
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Clutch:Clutch type:Dry, centrifugal automatic
Transmission:Primary reduction system:Helical gear
Primary reduction ratio: 40/15 (2.666)
Secondary reduction system: Helical gear
Secondary reduction ratio: 40/14 (2.857)
Transmission type: V-belt automatic

-20 -10 0 10 20 30
40 50 ˚C
SAE 10W-30
SAE 15W-40
SAE 20W-40
SAE 20W-50
SAE 10W-40
SAE 10W-50

SPECIFICATIONS
8-1
8

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AAcceleration and deceleration ...................5-2
Air filter and V-belt case air filter elements ................................................6-15
Auxiliary light bulb, replacing ...................6-28
BBattery......................................................6-24
Brake fluid level, checking .......................6-20
Brake fluid, changing ...............................6-21
Brake lever, front ......................................3-12
Brake lever, rear .......................................3-12
Brake levers, lubricating ..........................6-21
Braking .......................................................5-3
CCare............................................................7-1
Catalytic converters .................................3-14
Centerstand and sidestand, checking and lubricating .......................................6-22
Coolant.....................................................6-13
Cowling and panel, removing and installing ...................................................6-8
DDimmer switch .........................................3-11
EEngine break-in ..........................................5-4
Engine oil .................................................6-10
Engine trouble warning light ......................3-4
FFinal transmission oil ...............................6-12
Front and rear brake lever free play.........6-18
Front and rear brake pads, checking ......6-19
Front fork, checking .................................6-23
Fuel ..........................................................3-13
Fuel consumption, tips for reducing ..........5-3 Fuel tank cap ...........................................3-12
Fuses, replacing .......................................6-25
HHandlebar switches .................................3-11
Hazard switch ..........................................3-11
Headlight bulb, replacing .........................6-26
High beam indicator light...........................3-4
Horn switch ..............................................3-11
IIdentification numbers ...............................9-1
Ignition circuit cut-off system ..................3-19
Immobilizer system ....................................3-1
Immobilizer system indicator light .............3-4
Indicator and warning lights ......................3-4
KKey identification number ..........................9-1
LLicense plate light bulb, replacing ...........6-28
MMain switch/steering lock ..........................3-2
Maintenance and lubrication, periodic ......6-4
Maintenance, emission control system .....6-3
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display ................................3-6
PParking .......................................................5-4
Part locations .............................................1-5
Pass switch ..............................................3-11
SSafe-riding points.......................................1-5
Safety information ......................................1-1
Seat ..........................................................3-15
Securing bracket ......................................3-15Shock absorber assemblies, adjusting....3-18
Sidestand .................................................3-18
Spark plug, checking .................................6-9
Specifications.............................................7-3
Speedometer .............................................3-5
Start switch ..............................................3-11
Starting off .................................................5-2
Starting the engine.....................................5-1
Steering, checking ...................................6-23
Storage.......................................................7-3
Storage compartments ............................3-16
TTachometer ................................................3-5
Tail/brake light bulb or rear turn signal
light bulb, replacing ...............................6-27
Throttle cable free play, checking ............6-16
Throttle grip and cable, checking and lubricating ..............................................6-21
Tires .........................................................6-16
Tool kit ........................................................6-2
Troubleshooting .......................................6-29
Troubleshooting charts ............................6-30
Turn signal indicator lights .........................3-4
Turn signal light bulb (front), replacing ................................................6-27
Turn signal switch ....................................3-11
VValve clearance ........................................6-16
Vehicle identification number .....................9-1
WWheel bearings, checking........................6-24
Wheels .....................................................6-18
INDEX

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