2010 YAMAHA XMAX 250 ABS

SAFETY INFORMATION .....................1-1Further safe-riding points .................1-5
DESCRIPTION.....................................2-1 Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments .................2-3
INSTRUMENT AND CONTROL
FUNCTIONS ........................................3-1 Immobilizer system ...........................3-1
Main switch/steering lock .................3-2
Indicator and warning lights .............3-4
Turn signal indicator lights ...............3-4
High beam indicator light ................3-4
Engine trouble warning light ............3-4
Immobilizer system indicator light ....3-4
Speedometer ....................................3-5
Tachometer .......................................3-5
Multi-function display .......................3-6
Handlebar switches ........................3-11
Pass switch ....................................3-11
Dimmer switch ................................3-11
Turn signal switch ...........................3-11
Horn switch.....................................3-11
Start switch .....................................3-11
Hazard switch ................................3-11
Front brake lever.............................3-12
Rear brake lever..............................3-12
Fuel tank cap ..................................3-12
Fuel .................................................3-13 Catalytic converters ........................3-14
Securing bracket ............................3-15
Seat.................................................3-15
Storage compartments ...................3-16
Adjusting the shock absorber
assemblies...................................3-18
Sidestand ........................................3-18
Ignition circuit cut-off system .........3-19
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ...............4-1
OPERATION AND IMPORTANT
RIDING POINTS ..................................5-1 Starting the engine ...........................5-1
Starting off ........................................5-2
Acceleration and deceleration ..........5-2
Braking..............................................5-3
Tips for reducing fuel consumption..5-3
Engine break-in.................................5-4
Parking ..............................................5-4
PERIODIC MAINTENANCE
AND ADJUSTMENT............................6-1 Owner’s tool kit .................................6-2
Periodic maintenance chart for theemission control system ...............6-3
General maintenance and lubrication chart ............................6-4
Removing and installing cowling and panel.......................................6-8 Checking the spark plug ..................6-9
Engine oil ........................................6-10
Final transmission oil ......................6-12
Coolant ...........................................6-13
Air filter and V-belt case air filter
elements ......................................6-15
Checking the throttle cable free play ..............................................6-16
Valve clearance ...............................6-16
Tires ................................................6-16
Cast wheels ....................................6-18
Front and rear brake lever free play ..............................................6-18
Checking the front and rear brake pads.............................................6-19
Checking the brake fluid level ........6-20
Changing the brake fluid ................6-21
Checking and lubricating the throttle grip and cable .................6-21
Lubricating the front and rear brake levers .................................6-21
Checking and lubricating the centerstand and sidestand .........6-22
Checking the front fork ...................6-23
Checking the steering.....................6-23
Checking the wheel bearings .........6-24
Battery ............................................6-24
Replacing the fuses ........................6-25
Replacing a headlight bulb .............6-26
Replacing a front turn signal light bulb .............................................6-27
TABLE OF CONTENTS

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EAU10410
Left view

DESCRIPTION
2-1
2
1. Headlight (page 6-26)
2. Fuel tank cap (page 3-12)
3. Owner’s tool kit (page 6-2)
4. V-belt case air filter element (page 6-15)
5. Rear storage compartment (page 3-16)
6. Air filter element (page 6-15)
7. Shock absorber assembly spring preload adjusting ring (page 3-17)
8. Engine oil drain bolt (page 6-10)9. Centerstand (page 6-22)
10. Sidestand (page 3-18)

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EAU10420
Right view

DESCRIPTION
2-2
2
1. Grab bar (page 5-2)
2. Seat (page 3-15)
3. Coolant reservoir cap (page 6-13)
4. Battery (page 6-24)
5. Fuses (page 6-25)
6. Front brake pads (page 6-19)
7. Coolant level check window (page 6-13)
8. Engine oil dipstick (page 6-10)9. Rear brake pads (page 6-19)
10. Shock absorber assembly spring preload adjusting ring (page 3-17)

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EAU14882
Adjusting the shock
absorber assemblies
EWA10210
Always adjust both shock absorber
assemblies equally, otherwise poor
handling and loss of stability may
result.
Each shock absorber assembly is
equipped with a spring preload adjus-
ting ring.
ECA10101
To avoid damaging the mechanism,
do not attempt to turn beyond the
maximum or minimum settings.
Adjust the spring preload as follows.
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring on each shock
absorber assembly in direction (a). To
decrease the spring preload and the-
reby soften the suspension, turn the
adjusting ring on each shock absor-
ber assembly in direction (b).Align the appropriate notch in the
adjusting ring with the position indica-
tor on the shock absorber.
1. Spring preload adjusting ring
2. Position indicator
3. Spring preload adjusting tool
EAU15303
Sidestand
1. Sidestand switch
The sidestand is located on the left
side of the frame. Raise the sidestand
or lower it with your foot while holding
the vehicle upright.
TIP
The built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain
situations. (See page 3-19 for an
explanation of the ignition circuit cut-
off system.)

ZAUM0648
1

Spring preload setting:
Minimum (soft):1
Standard: 2
Maximum (hard): 4

1
2
3
4

NOTICE

WARNING

INSTRUMENT AND CONTROL FUNCTIONS
3-18
3

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PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
ODOMETER READING
CHECK OR ANNUAL
NO. ITEM MAINTENANCE JOB 1000 km 10000 km 20000 km 30000 km 40000 kmCHECK
(600 mi) (6000 mi) (12000 mi) (18000 mi) (24000 mi)
• Check bearing play and steering
9* Steering bearings for roughness. √√ √ √ √
• Lubricate with lithium-soap-
based grease. Every 20000 km (12000 mi)
10 * Chassis fasteners • Make sure that all nuts, bolts and
screws are properly tightened. √√√ √
√
11 Front brake lever
pivot shaft • Lubricate with silicone grease.
√√√ √
√
12 Rear brake lever
pivot shaft • Lubricate with silicone grease.
√√√ √
√
13 Sidestand,
• Check operation.
centerstand• Lubricate. √√√ √
√
14 *Sidestand switch • Check operation. √√ √ √ √ √
15 * Front fork • Check operation and for oil
leakage. √√√ √
16 * Shock absorber
• Check operation and shock
assemblies absorbers for oil leakage. √√√ √
• Change. (See pages 3-6 When the oil change indicator flashes
17 Engine oil and 6-10.) √
[At 4000 km (2500 mi) and every 3000 km (1800 mi) thereafter]
• Check oil level and vehicle for oil
leakage. Every 3000 km (1800 mi)
√
18 * Engine oil strainer • Clean. √

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EAU43051
Replacing a front turn signal
light bulb
1. Place the scooter on the centers-tand.
2. Remove the socket (together with the bulb) by turning it coun-
terclockwise.
1. Turn signal light bulb
2. Turn signal light bulb socket
3. Remove the burnt-out bulb bypulling it out.
4. Insert a new bulb into the socket.
5. Install the socket (together with the bulb) by turning it clockwise.
EAUS1781
Replacing a tail/brake light
bulb or a rear turn signal
light bulb
1. Place the vehicle on the centers-tand.
2. Remove panel A. (See page 6-8).
3. Remove the tail/brake light unit by removing the screws.
1. Screw
4. Remove the tail/brake light andturn signal light bulb holder
together with the dust protector
by pressing the tabs, and then
pulling both outward.
1. Dust protector
2. Tabs
1. Turn signal light bulb
2. Tail/brake light bulb
5. Remove the burnt-out bulb bypushing it in and turning it coun-
terclockwise.


PERIODIC MAINTENANCE AND ADJUSTMENT
6-27
6
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with water may be used. Be
sure to rinse off any detergent
residue using plenty of water,
as it is harmful to plastic parts.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust
removers or inhibitors, brake
fluid, antifreeze or electrolyte.
Do not use high-pressure was-
hers or steam-jet cleaners sin-
ce they cause water seepage
and deterioration in the follo-
wing areas: seals (of wheel and
swingarm bearings, fork and
brakes), electric components
(couplers, connectors, instru-
ments, switches and lights),
breather hoses and vents.
For scooters equipped with a
windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or scrat-
ching. Some cleaning com-
pounds for plastic may leavescratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not lea-
ve any marks. If the windshield
is scratched, use a quality
plastic polishing compound
after washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottle-
brush for hard-to-reach areas. Stub-
born dirt and insects will come off
more easily if the area is covered with
a wet cloth for a few minutes before
cleaning.
After riding in the rain, near the sea or
on salt-sprayed roads
Since sea salt or salt sprayed on the
roads during winter are extremely
corrosive in combination with water,
carry out the following steps after
each ride in the rain, near the sea or
on salt-sprayed roads.
TIP
Salt sprayed on roads in the winter
may remain well into spring.
1. Clean the scooter with cold water
and a mild detergent after the
engine has cooled down. NOTI-
CE: Do not use warm water
since it increases the corrosive
action of the salt.
[ECA10791]
2. Apply a corrosion protection spray on all metal, including
chrome- and nickel-plated, surfa-
ces to prevent corrosion.
After cleaning 1. Dry the scooter with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally indu-
ced discoloring of stainless-steel
exhaust systems can be removed
through polishing.)
SCOOTER CARE AND STORAGE
7-2
7

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Operation:Centrifugal automatic type
Chassis:Frame type:Steel tube underbone
Caster angle: 28.00
°Trail:100.0 mm (3.94 in)
Front tire:Type:Tubeless
Size: 120/70-15 56S
Manufacturer/model: MICHELIN/GOLD STANDARD
Manufacturer/model: PIRELLI/GTS23
Rear tire:Type:Tubeless
Size: 140/70-14 68P - 68S
Manufacturer/model: MICHELIN/GOLD STANDARD
Manufacturer/model: PIRELLI/GTS24
Loading:Maximum load:186 kg (410 lb)
Tire air pressure (measured on cold
tires):
Loading condition:0–90 kg (0–198 lb) Front:
190 kPa (1.90 kgf/cm
2, 28 psi, 1.90 bar)
Rear: 220 kPa (2.20 kgf/cm
2, 32 psi, 2.20 bar)
Loading condition: 90 kg - maximum load
Front: 210 kPa (2.10 kgf/cm
2, 30 psi, 2.10 bar)
Rear: 250 kPa (2.50 kgf/cm
2, 36 psi, 2.50 bar)
Front wheel:Wheel type:Cast wheel
Rim size: 15 x MT3.5
Rear wheel:Wheel type:Cast wheel
Rim size: 14 x MT3.75
Front brake:Type:Single disc brake
Operation: Right hand operation
Recommended fluid: DOT 4
Rear brake:Type:Single disc brake
Operation: Left hand operation
Recommended fluid: DOT 4
Front suspension:Type:Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 110.0 mm (4.33 in)
Rear suspension:Type:Unit swing
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 95.0 mm (3.74 in)
Electrical system:Ignition system:TCI (digital)
Charging system: AC magneto
Battery:Model:GTX9-BS
Voltage, capacity: 12 V, 8.0 Ah
Headlight:Bulb type:Halogen bulb
Bulb voltage, wattage x quantity:Low beam headlight:12 V, 55.0 W x 1
High beam headlight: 12 V, 55.0 W x 1
Tail/brake light: 12 V, 5.0 W/21.0 W x 2
SPECIFICATIONS
8-2
8

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