TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS ............................................1-1
SAFETY INFORMATION .................. 2-1
DESCRIPTION .................................. 3-1
Left view .......................................... 3-1
Right view ........................................ 3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS....................................... 4-1
Main switch ..................................... 4-1
Handlebar switches ........................ 4-1
Shift pedal ......................................4-2
Brake lever ..................................... 4-2
Brake pedal .................................... 4-3
Fuel tank cap .................................. 4-3
Fuel ................................................ 4-3
Fuel tank breather hose ................. 4-5
Fuel cock ........................................ 4-5
Starter (choke) lever ....................... 4-6
Kickstarter ......................................4-7
Seat ................................................ 4-7
Shock absorber assembly .............. 4-8
Sidestand ....................................... 4-8
Starting circuit cut-off system ......... 4-8FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS................................ 6-1
Starting and warming up
a cold engine .............................. 6-1
Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 7-1
Owner’s tool kit .............................. 7-2
Periodic maintenance chart for
the emission control system ....... 7-3
General maintenance and
lubrication chart .......................... 7-4
Removing and installing panels ..... 7-7
Checking the spark plug ................ 7-8
Engine oil ....................................... 7-9
Cleaning the air filter element ...... 7-11
Cleaning the spark arrester ......... 7-13
Adjusting the carburetor ............... 7-14
Adjusting the engine idling
speed ........................................ 7-14
Checking the throttle cable
free play .................................... 7-15
Valve clearance ........................... 7-15
Tires ............................................. 7-15Spoke wheels ............................... 7-17
Adjusting the clutch free play ....... 7-17
Adjusting the brake lever free
play ........................................... 7-18
Adjusting the brake pedal free
play ........................................... 7-19
Checking the shift pedal ............... 7-20
Checking the front and
rear brake shoes ....................... 7-20
Drive chain slack .......................... 7-21
Cleaning and lubricating
the drive chain .......................... 7-22
Checking and lubricating
the cables ................................. 7-23
Checking and lubricating
the throttle grip and cable ......... 7-23
Checking and lubricating
the brake lever .......................... 7-23
Checking and lubricating
the brake pedal ......................... 7-24
Checking and lubricating
the sidestand ............................ 7-24
Lubricating the swingarm pivots ... 7-24
Checking the front fork ................. 7-25
Checking the steering .................. 7-25
Checking the wheel bearings ....... 7-26
Battery .......................................... 7-26
Replacing the fuse ....................... 7-27
Supporting the motorcycle ........... 7-28
Front wheel .................................. 7-29
Rear wheel ................................... 7-30
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INDEXAAir filter element, cleaning..................... 7-11BBattery................................................... 7-26
Brake lever .............................................. 4-2
Brake lever, checking and lubricating ... 7-23
Brake lever free play, adjusting............. 7-18
Brake pedal ............................................. 4-3
Brake pedal, checking and
lubricating ........................................... 7-24
Brake pedal free play, adjusting............ 7-19
Brake shoes, checking .......................... 7-20CCables, checking and lubricating .......... 7-23
Carburetor, adjusting ............................ 7-14
Care ........................................................ 8-1
Clutch free play, adjusting..................... 7-17DDrive chain, cleaning and lubricating .... 7-22
Drive chain slack ................................... 7-21EEngine break-in ....................................... 6-3
Engine idling speed............................... 7-14
Engine oil ................................................ 7-9
Engine, starting a warm .......................... 6-2
Engine stop switch .................................. 4-2FFront fork, checking .............................. 7-25
Fuel ......................................................... 4-3
Fuel cock................................................. 4-5
Fuel tank breather hose .......................... 4-5
Fuel tank cap .......................................... 4-3
Fuse, replacing ..................................... 7-27
HHandlebar switches ................................ 4-1IIdentification numbers .......................... 10-1KKey identification number ..................... 10-1
Kickstarter............................................... 4-7LLabels, location....................................... 1-1MMain switch ............................................. 4-1
Maintenance and lubrication, periodic .... 7-4
Maintenance, emission control
system .................................................. 7-3
Matte color, caution ................................ 8-1
Model label ........................................... 10-2PPanels, removing and installing .............. 7-7
Parking ................................................... 6-4
Part locations .......................................... 3-1SSafety information................................... 2-1
Seat ........................................................ 4-7
Shifting.................................................... 6-2
Shift pedal............................................... 4-2
Shift pedal, checking ............................ 7-20
Shock absorber assembly ...................... 4-8
Sidestand................................................ 4-8
Sidestand, checking and lubricating ..... 7-24
Spark arrester, cleaning ....................... 7-13
Spark plug, checking .............................. 7-8
Specifications ......................................... 9-1
Starter (choke) lever ............................... 4-6Starting and warming up
a cold engine ........................................ 6-1
Starting circuit cut-off system .................. 4-8
Start switch.............................................. 4-2
Steering, checking................................. 7-25
Storage.................................................... 8-3
Supporting the motorcycle .................... 7-28
Swingarm pivots, lubricating ................. 7-24
TThrottle cable free play, checking ......... 7-15
Throttle grip and cable, checking and
lubricating ........................................... 7-23
Tires ...................................................... 7-15
Tool kit..................................................... 7-2
Troubleshooting .................................... 7-32
Troubleshooting chart ........................... 7-33VValve clearance..................................... 7-15
Vehicle Emission Control Information
label (For Canada) .............................. 10-2
Vehicle identification number ................ 10-1WWheel bearings, checking ..................... 7-26
Wheel (front) ......................................... 7-29
Wheel (rear) .......................................... 7-30
Wheels .................................................. 7-17
U5B682E0.book Page 1 Tuesday, June 9, 2009 2:04 PM