PETROL INJECTION
Fault finding - System operation
17B
17B - 18
PETROL INJECTION
Fault finding - System operation
17B
17B - 18V9 MR-372-J84-17B050$094.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
Table of defect modes:
Type 1 Type 2 Type 3 Type 4 Type 5 Type 6
DF004 Turbocharging pressure
sensor circuit---2.DEF1.DEF
2.DEF1.DEF
2.DEF
DF011 Sensor feed voltage no. 11.DEF 1.DEF - 1.DEF - -
DF012 Sensor feed voltage no. 2---1.DEF1.DEF-
DF038 Computer1.DEF 1.DEF - - 1.DEF -
DF046 Battery voltage1.DEF 1.DEF - - - -
DF054 Turbocharging solenoid valve
control circuit-----CO/CC.0./
CC.1
DF078 Motorised throttle control
circuit1.DEF 1.DEF - - - -
DF079 Motorised throttle valve
automatic control6.DEF/CO 6.DEF/CO -2.DEF
3.DEF
4.DEF--
DF089 Inlet manifold pressure sensor
circuit----1.DEF
2.DEF-
DF095 Throttle potentiometer circuit
gang 1CO.0/
CC.1CO.0/
CC.1-CO.0/
CC.1--
DF096 Throttle potentiometer circuit
gang 2CO.0/
CC.1CO.0/
CC.1-CO.0/
CC.1--
DF196 Pedal potentiometer circuit
gang 1--1.DEFCO/CC.0./
CC.1
1.DEF--
DF198 Pedal potentiometer circuit
gang 2--CO/CC.0./
CC.1CO/CC.0./
CC.1--
DF650 Accelerator pedal position
signal--1.DEF1.DEF--
PETROL INJECTION
Fault finding - Fault summary table
17B
17B-31
PETROL INJECTION
Fault finding - Fault summary table
17B
17B-31V9 MR-372-J84-17B050$282.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
Tool faultAssociated
DTC codeDescriptionLevel 2 fault
warning light
(Red brake
warning light)Level 1 fault
warning light
(Orange
injection
warning light)No warning
light onOBD
warning light
DF079 0638Motorised throttle
valve automatic
control2.DEF/
3.DEF/
4.DEF/CO/
6.DEF1.DEF/5.DEF/
7.DEF/8.DEF
DF080 0010Camshaft
dephaser circuitCO/CC.0/
CC.1/1.DEF/
2.DEF/3.DEF/
4.DEF/5.DEF
DF081 0443Canister bleed
solenoid valve
circuitCC.O/1.DEF CO/ CC.1
DF084 0685Actuator relay
control circuitCO/CC.0
CC.1
DF085 0627Fuel pump relay
control circuitCO/CC.0
CC.1/1.DEF
DF088 0325Pinking sensor
circuit1.DEF/2.DEF
DF089 0105Inlet manifold
pressure sensor
circuit1.DEF
2.DEF
3.DEF1.DEF
2.DEF
3.DEF
DF091 0500Vehicle speed
signal1.DEF/2.DEF
DF092 0130Upstream oxygen
sensor circuitCO.0
CC.1/1.DEF
2.DEF
DF093 0136Downstream
oxygen sensor
circuitCO.0
CC.1/1.DEF
DF095 0120Throttle
potentiometer
circuit gang 1CO.0/CC.1
1.DEF/2.DEF
DF096 0220Throttle
potentiometer
circuit track 2CO.0/ CC.1
DF099 C101Automatic gearbox
or sequential
gearbox
connection via the
multiplex network1.DEF/2.DEF/
3.DEF/4.DEF
DF101 C122ESP multiplex
connection1.DEF
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-61
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-61V9 MR-372-J84-17B050$329.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF079
PRESENT
OR
STORED
MOTORISED THROTTLE VALVE SERVO
CO: Open circuit
1.DEF: Micro-breaks
2.DEF: Motorised throttle limit search fault
3.DEF: Faulty flap return spring
4.DEF: Safe mode
5.DEF: Motorised throttle valve flap vibrating
6.DEF: Motorised throttle control fault
7.DEF: Intake supply circuit
8.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
If faultsDF011 Sensor feed voltage no. 1,
DF078 Motorised throttle control circuit,
DF095 Throttle potentiometer circuit gang 1,
DF096 Throttle potentiometer circuit gang 2,
are present or stored, deal with these first.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present if:
– the engine speed varies,
– the engine air temperature is between 5°C and 105°C.
CO
6.DEF
NOTESSpecial note:
–level 1 fault warning light illuminated.
– defect mode type 1 and 2: vehicle and engine speed
restriction, ESP and the cruise control/speed limiter are
deactivated.
2.DEF
3.DEF
4.DEFSpecial note:
–level 1 fault warning light illuminated.
– throttle valve defect mode type 4: speed limiter at 54 mph
(90 km/h) and loss of power during acceleration.
Check the cleanliness, condition and fitting of the throttle valve.
Repair if necessary.
If the fault is still present, manually check that the throttle valve rotates correctly.
Repair if necessary.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF079/S3000_V54_DF079
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-62
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-62V9 MR-372-J84-17B050$329.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF079
CONTINUED 1
If the fault is still present, manipulate the harness to detect a change in status (present ↔ stored).
Look for possible damage to the wiring harness, check the condition and the connection of the connectors of the
injection computer and motorised throttle valve.
Repair if necessary.
If the fault is still present, disconnect the battery and the injection computer.
Check the insulation, continuity and the absence of interference resistance of the following connections:
Injection computer, connector B, track M3 track 3 of the motorised throttle
(K4M 766/812 and 813, F4R 770 and 771)
track 4of the motorised throttle
(K4J 740, K4M 788 LPG, F4RT 774 and 776)
Injection computer, connector B, track M4 track 5 of the motorised throttle valve
(K4M 766/812 and 813, F4R 770 and 771)
track 3 of the motorised throttle
(K4J 740, K4M 788 LPG, F4RT 774 and 776)
Injection computer, connector B, track G4 track 6 of the motorised throttle valve
(K4M 766/812 and 813, F4R 770 and 771)
track 1 of the motorised throttle valve
(K4J 740, K4M 788 LPG, F4RT 774 and 776)
Injection computer, connector B, track G3 track 1 of the motorised throttle valve
(K4M 766/812 and 813, F4R 770 and 771)
track 2 of the motorised throttle valve
(K4J 740, K4M 788 LPG, F4RT 774 and 776)
Injection computer, connector B, track G2 track 2 of the motorised throttle valve
(K4M 766/812 and 813, F4R 770 and 771)
track 5 of the motorised throttle valve
(K4J 740, K4M 788 LPG, F4RT 774 and 776)
Injection computer, connector B, track D3 track 4of the motorised throttle
(K4M 766/812 and 813, F4R 770 and 771)
track 6 of the motorised throttle valve
(K4J 740, K4M 788 LPG, F4RT 774 and 776)
If the fault is still present, measure the resistance of the throttle between
– tracks3 and 5 for (K4M 766/812 and 813, F4R 770 and 771),
– tracks3 and 4 for (K4J 740, K4M 788 LPG, F4RT 774 and 776).
Replace the throttle valve if the resistance is not
–2.2Ω ±0.2Ω at 23°C for (K4M 766/812 and 813, F4R 770 and 771),
–1.6Ω ±0.2Ω at 23°C for (K4J 740, K4M 788 LPG, F4RT 774 and 776).
If the fault is still present, disconnect the battery and the injection computer.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-63
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-63V9 MR-372-J84-17B050$329.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF079
CONTINUED 2
Check the insulation, continuity and the absence of interference resistance of the following connections:
Injection computer, connector A, track G2 track 3 of the pedal potentiometer
Injection computer, connector A, track H2 track 4 of the pedal potentiometer
Injection computer, connector A, track H3 track 5 of the pedal potentiometer
Injection computer, connector A, track F2 track 2 of the pedal potentiometer
Injection computer, connector A, track F3 track 1 of the pedal potentiometer
Injection computer, connector A, track F4 track 6 of the pedal potentiometer
Repair if necessary.
If the throttle valve has been replaced, reinitialise the programming by running command RZ005:
Programming.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding - Conformity check
17B
17B-130
PETROL INJECTION
Fault finding - Conformity check
17B
17B-130V9 MR-372-J84-17B050$470.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
SUB-FUNCTION: DRIVER PARAMETERS (continued 1):
NOTESOnly check the conformity after a complete check with the diagnostic tool. The values
shown in this conformity check are given as a guide.
Application conditions: Engine off, ignition on.
Order FunctionParameter or Status Checked
or ActionDisplay and notes Fault finding
10Accelerator
pedal and
motorised
throttleET075:Pedal released and
throttle closedYESIf NO, apply the
interpretation for
PR030 Accelerator
pedal position
followed by the
interpretation for fault
DF079 Motorised
throttle valve servo
control.
11
Motorised
throttlePR597:Motorised throttle in
safe mode15% < PR597 < 25%Run command
RZ005
Programming. If the
parameters or
statuses are still not
correct, contact the
Techline. 12 PR593:Motorised throttle in
safe mode gang 1PR593 ≈ 1 V
13 PR594:Motorised throttle in
safe mode gang 2PR594 ≈ 1 V
14Accelerator
pedalET081:Accelerator pedal
positionNo load
Full load
INTERMEDIATEIn the event of a fault
apply the
interpretation for
PR030 Accelerator
pedal position
15Accelerator
pedalPR030:Accelerator pedal
positionNo load = < 16%
PF ≥85%In the event of a fault,
apply interpretation of
DF196 and DF198
Pedal sensor circuit
gangs 1 and 2, then
DF011 and DF012
Sensor supply
voltage 1 and 2.
PETROL INJECTION
Fault finding - Interpretation of commands
17B
17B - 215
PETROL INJECTION
Fault finding - Interpretation of commands
17B
17B - 215V9 MR-372-J84-17B050$799.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
AC027
MOTORISED THROTTLE
WARNING
Never drive the vehicle without checking first that there are no throttle valve faults.
NOTESThere must be no present or stored faults.
Switch on the ignition and run command AC027 Motorised throttle.
If the motorised throttle does not work, apply the interpretation for DF079 Motorised throttle valve automatic
control.
AFTER REPAIRRepeat the conformity check from the start.
S3000_V4C_AC027/S3000_V54_AC027
PETROL INJECTION
Fault finding - Interpretation of commands
17B
17B - 216
PETROL INJECTION
Fault finding - Interpretation of commands
17B
17B - 216V9 MR-372-J84-17B050$799.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
AC079
ACTUATOR STATIC TEST
NOTESThere must be no present or stored faults.
Switch the ignition on and run command AC079 Actuator static test.
If the following actuators are not working, apply the interpretation of the associated fault:
– Fuel pump relay, apply the interpretation of DF085 Fuel pump relay circuit.
– The motorised throttle, apply the interpretation of DF079 Motorised throttle valve servo control.
– The electric coolant pump, apply the interpretation of DF570 Coolant pump relay.
–Upstream O
2 sensor heating, apply the interpretation of DF601 Upstream O2 sensor heating power circuit.
– Downstream O
2 sensor heating, apply the interpretation of DF602 Downstream O2 sensor heating power
circuit.
AFTER REPAIRRepeat the conformity check from the start.
S3000_V4C_AC079/S3000_V54_AC079