PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-83
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-83V9 MR-372-J84-17B050$376.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF119
PRESENT
OR
STORED
CAMSHAFT SENSOR SIGNAL
1.DEF: Camshaft tooth event
2.DEF: Measurement of the offset outside permitted range of values
3.DEF: Tooth lost
4.DEF: Non-compliance with emission control standards
5.DEF: Programming the stops
6.DEF: Programming the initial stops
NOTESPriority when dealing with a number of faults:
Apply the procedure for dealing with faults DF046 Battery voltage or DF084
Actuators relay control circuit first if they are present or stored.
If faults DF119, DF154 Flywheel signal sensor circuit and DF080 Camshaft
dephaser circuit are present, ignore DF080 and deal with the other 2 faults first.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present after a road test.
Special note:
–K4M only.
– possibility of a slight lowering in performance
Check the cleanliness and condition of the camshaft sensor connections.
Check the cleanliness and condition of the camshaft sensor.
Repair if necessary.
If the fault is still present, check (with the ignition on) for + 12 V on track 3 of the camshaft sensor.
Check the insulation, continuity and the absence of interference resistance between the following
connections:
Injection computer, connectorB, track M2 track 3 of the camshaft sensor
Protection and Switching Unit, connectorCN,
track 2
Repair if necessary.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF119/S3000_V54_DF119
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-94
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-94V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54PETROL INJECTION
Fault finding - Interpretation of faults
DF361
PRESENT
OR
STOREDCYLINDER 1 - 4 IGNITION COIL CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short-circuit to + 12 V
1.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Deal with faults DF046 Battery voltage, DF084 Actuator relay control circuit or
DF085 Fuel pump relay control circuit first whether they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running for 4 seconds at 600 rpm or
0.4 seconds at 6000 rpm.
Special note:
–the OBD warning light is lit,
–level 1 fault warning light on.
CC.0: The coil is continuously supplied, risk of destruction
CC.1: The coil is not supplied, injection cut-off on cylinders 1 and 4, destruction of the
catalytic converter possible and prevention of On board diagnostics.
Disconnect the connector from the pencil coil of cylinders 1 and 4.
Check the cleanliness and condition of the pencil coils and their connections.
Repair if necessary.
Measure the primary and secondary resistance of the cylinder 1 pencil coil.
Replace the cylinder 1 coil if the primary resistance is not 540 mΩ ±30mΩ or the secondary resistance is not
10.7 kΩ ± 1.6 kΩ (K4 engines).
Replace the cylinder 1 coil if the primary resistance is not 520 mΩ ±50mΩ or the secondary resistance is not
6.7 kΩ ± 0.67 kΩ (F4 engines).
Switch off the ignition and disconnect the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Injection computer, connector C, track M4 track 2 of coil 1
Coil 4 track 2 track 1 of coil 1
If the fault is still present, replace the faulty pencil coil.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF361/S3000_V54_DF361
MR-372-J84-17B050$423.mif
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-95
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-95V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF361
CONTINUED
Check for the + 12 V feed on track 1 of the cylinder 4 pencil coil connector with the ignition on.
If +12V is not present:
Switch off the ignition,
– disconnect the connectorMN in the Protection and Switching Unit,
– check the cleanliness and condition of the connections,
– using the Universal bornier, check the continuity on the following connection:
Protection and Switching Unit connector MN,
track 9track 1 of the pencil coil for cylinder 4
Reconnect the Protection and Switching Unit connector.
With the ignition on, if the +12V feed is still not present on the cylinder 4 coil connector, there is a fault with the
Protection and Switching Unit.
Contact the Techline.
Check the operation of the fuel pump relay using command AC079 Actuator static test.
Deal with fault DF085 Fuel pump relay control circuit if it is present or stored after the command is activated.
If the fault is still present, replace the faulty pencil coil.
If the fault is still present, deal with the other faults then proceed with the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-96
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-96V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF362
PRESENT
OR
STOREDCYLINDER 2 - 3 IGNITION COIL CIRCUIT
CO.0: Open circuit or short circuit to earth
CC.1: Short-circuit to + 12 V
1.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
Deal with faults DF046 Battery voltage, DF084 Actuator relay control circuit or
DF085 Fuel pump relay control circuit first whether they are present or stored.
Conditions for applying the fault finding procedure to stored faults:
The fault is declared present with the engine running for 4 seconds at 600 rpm or
0.4 seconds at 6000 rpm.
Special note:
–the OBD warning light is lit,
–level 1 fault warning light illuminated.
CC.0: The coil is continuously supplied, risk of destruction.
CC.1: The coil is not supplied, injection cut-off on cylinders 2 and 3, destruction of the
catalytic converter possible and inhibition of OBD fault finding.
Disconnect the connector from the pencil coils of cylinders 2 and 3.
Check the cleanliness and condition of the pencil coils and their connections.
Repair if necessary.
Measure the primary and secondary resistance of the cylinder 2 pencil coil.
Replace the cylinder 2 coil if the primary resistance is not 540 mΩ ±30mΩ or the secondary resistance is not
10.7 kΩ ± 1.6 kΩ (K4 engines).
Replace the cylinder 2 coil if the primary resistance is not 520 mΩ ±50mΩ or the secondary resistance is not
6.7 kΩ ± 0.67 kΩ (F4 engines).
Switch off the ignition and disconnect the injection computer.
Check the cleanliness and condition of the connections.
Repair if necessary.
Use the "Universal bornier" to check the insulation and continuity of the following connections:
Computer, connectorC, track M3 track 2 of coil 2
Coil 3 track 2 track 1 of coil 2
If the fault is still present, replace the faulty pencil coil.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF362/S3000_V54_DF362
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-97
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-97V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF362
CONTINUED
Check for the + 12 V feed on track 1 of the cylinder 3 pencil coil connector with the ignition on.
If there is no + 12V:
Switch off the ignition,
– disconnect the MN connector in the Protection and Switching Unit,
– check the cleanliness and condition of the connections,
– using the universal bornier, check for continuity on the following connection:
Protection and Switching Unit connector MN,
track 9track 1 of the cylinder 3 pencil coil
Reconnect the Protection and Switching Unit connector.
If the +12V feed is still not present on the connector of the cylinder 3 coil, there is a fault in the Protection and
Switching Unit.
Contact the Techline.
Check the operation of the fuel pump relay using command AC079 Actuator static test.
Deal with fault DF085 Fuel pump relay control circuit if it is present or stored after the command is activated.
If the fault is still present, replace the faulty pencil coil.
If the fault is still present, deal with the other faults then proceed with the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-100
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-100V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF398
PRESENT
OR
STOREDFUEL CIRCUIT OPERATING FAULT
1.DEF: Non-compliance with emission control standards
2.DEF: Component in bad condition
NOTESPriority when dealing with a number of faults:
If faults DF085 Fuel pump relay control circuit, DF549 Canister bleed circuit and
injector faults
DF026 Cylinder 1 injector control circuit,
DF027 Cylinder 2 injector control circuit;
DF028 Cylinder 3 injector control circuit,
DF029 Injector control circuit cylinder 4, are present or stored, deal with these first.
Special note:
–the OBD warning light is lit,
– a fuel supply system fault can lead to starting difficulties, and loss of comfort and
power.
Check the cleanliness, condition and fitting of the fuel vapour absorber.
Check the connections and correct operation of the petrol pump.
Check the cleanliness, condition and fitting of the injectors and their sealing.
Repair if necessary.
Check:
– that the fuel is present and correct,
– the tank vent,
– that there are no leaks on the petrol circuit (from the tank to the injectors),
– that there are no kinked hoses (especially after dismantling),
– the fuel flow rate and pressure.
Repair the faulty component(s) if necessary (see MR 364 or 370 Mechanics, 13A, Fuel supply).
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF398/S3000_V54_DF398
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-103
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-103V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF436
PRESENT
OR
STOREDDETECTION OF ENGINE MISFIRING
1.DEF: Destructive misfiring
2.DEF: Pollutant misfiring
3.DEF: Non-compliance with emission control standards
NOTESPriority when dealing with a number of faults:
– ignition:
DF361 Ignition coil circuit cylinders 1-4,
DF362 Ignition coil circuit cylinders 2-3.
– fuel supply circuit:
DF026 Cylinder 1 injector control circuit,
DF027 Cylinder 2 injector control circuit,
DF028 Cylinder 3 injector control circuit,
DF029 Cylinder 4 injector control circuit,
DF085 Fuel pump relay control circuit.
– flywheel signal:
DF154 Flywheel signal sensor circuit,
DF457 Engine flywheel target.
– cylinder combustion misfires:
DF059 Combustion misfire in cylinder 1,
DF060 Combustion misfire in cylinder 2,
DF061 Combustion misfire in cylinder 3,
DF062 Combustion misfire in cylinder 4.
Conditions for applying the fault finding procedure to stored faults:
The fault is considered present under the following conditions:
– there must be no further electrical faults,
– programming must be carried out.
– engine warm (min 75°C),
– engine running at idling speed with all electrical consumers on for approximately
15 minutes.
Special note:
– catalytic converter misfire: OBD warning light flashes when the fault is present then
is continuously lit,
– pollutant combustion misfire: OBD warning light lit continuously.
– engine unstable, loss of power and vibrations.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF436/S3000_V54_DF436
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-107
PETROL INJECTION
Fault finding - Interpretation of faults
17B
17B-107V9 MR-372-J84-17B050$423.mif
S3000 Injection
Program No.: AD
Vdiag No.: 4C / 54
DF570
PRESENT
OR
STOREDCOOLANT PUMP RELAY
CO: Open circuit
CC.0: Short circuit to earth
CC.1: Short-circuit to + 12 V
NOTESConditions for applying the fault finding procedure to stored faults:
The fault is declared present when the engine is running or on command AC195
Electric coolant pump.
Check the cleanliness, condition and fitting of the coolant pump.
Top up the coolant if necessary.
If the fault is still present, manipulate the harness to see if the status changes.
Look for any harness damage, and check the condition and connection points of the injection computer and the
coolant pump connectors.
Repair if necessary.
If the fault is still present, check for +12V on track 2 of the coolant pump.
If +12V is not present on track 2 of the coolant pump, check the following connection for insulation, continuity
and the absence of interference resistance:
Coolant pump track 2 track 6, connector CN, of the Protection and
Switching Unit
Repair if necessary.
If the fault is still present, check the insulation, continuity and the absence of interference resistance on the
following connection:
Computer, connectorB, track L4 track 1 of the coolant pump
Repair if necessary.
If the fault is still present, check that the resistance between tracks 1 and 2 of the coolant pump is neither zero
nor infinite.
Replace the coolant pump if necessary.
If the fault is still present, deal with the other faults then proceed to the conformity check.
AFTER REPAIRFollow the instructions to confirm repair.
Deal with any other faults.
Clear the stored faults.
S3000_V4C_DF570/S3000_V54_DF570