MT-78
< SERVICE INFORMATION >[RS6F94R]
TRANSAXLE ASSEMBLY
30. Install transaxle case to clutch housing while rotating shifter
lever A (1) in the direction as shown.
31. Install reverse idler shaft bolt ( ) according to the following pro- cedures.
a. Install seal washer to reverse idler shaft mounting bolt, and install reverse idler shaft bolt to transaxle case.
CAUTION:
Never reuse seal washer.
b. Tighten reverse idler shaft bolt to the specified torque. Refer to MT-62, "
Disassembly and Assembly".
32. Tighten transaxle case bolts ( ) to the specified torque. Refer to MT-62, "
Disassembly and Assembly".
33. Install position switch (1) according to the following procedures.
a. Apply recommended sealant to position switch thread. •Use Genuine Liquid Gasket, Th ree Bond 1215 or an equiv-
alent.
CAUTION:
Never allow old liquid gasket, moisture, oil, or foreign mat-
ter to remain on thread.
b. Install position switch to transaxle case, and tighten it to the specified torque. Refer to MT-62, "
Disassembly and Assembly".
34. Install bracket (2) to transaxle case, and tighten mounting bolt to the specified torque. Refer to MT-62, "
Disassembly and Assem-
bly".
35. Install selector lever (3) according to following the procedures.
a. Install selector lever to transaxle case. CAUTION:
Replace selector lever and selector as a set.
b. Install retaining pin to selector lever, using a suitable tool. CAUTION:
Never reuse retaining pin.
36. Install drain plug according to the following procedures.
a. Install gasket to drain plug. CAUTION:
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A/C UNIT ASSEMBLYMTC-59
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A/C UNIT ASSEMBLY
Removal and InstallationINFOID:0000000005396509
REMOVAL
1. Use a recovery/recycling equipment (f or HFC-134a) to discharge refrigerant.
2. Drain coolant from cooling system. Refer to CO-36, "
Changing Engine Coolant".
3. Remove cowl top cover. Refer to EI-22, "
Removal and Installation".
4. Remove upper clip and position the lower dash insulator aside.
5. Remove bolt (A), and then disconnect low-pressure flexible hose (1) and high-pressure pipe (2) from evaporator.
CAUTION:
Cap or wrap the joint of the pi pe with suitable material such
as vinyl tape to avoid the entry of air.
6. Remove clamps (A), and then disconnect heater hoses (1) from heater core.
7. Remove console box assembly. Refer to IP-11, "
Component Parts".
A. A/C unit assembly boltsB. Steering member boltsC. Steering column nuts
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RF-24
< ON-VEHICLE REPAIR >
SUNROOF
Removal
1. Tilt glass lid up, then remove. Follow the GLASS LID procedure.
2. Position sunroof unit assembly to the fully closed position.
3. Remove the headlining. Refer to EI-48, "
Component".
4. Disconnect drain hoses.
5. Remove the screws, then disconnect the sunroof motor assem- bly.
NOTE:
• Before removing sunroof motor assembly, make sure that sun-
roof is fully closed.
• After removing sunroof motor assembly, do not attempt to
rotate sunroof motor as a single unit.
6. Remove the side and front sunroof unit assembly nuts.
7. Remove sunroof bracket bolts, then remove sunroof unit assem- bly from roof panel.
• Remove sunroof unit assembly through the passenger com-partment.
CAUTION:
Use care during assembly removal and installation to avoid
damage to seats and trim.
Installation
1. Install sunroof brackets and bolts to the roof panel side only, but do not tighten.
2. Bring sunroof unit assembly into passenger compartment and position it so the rear rests on the sunroof brackets.
3. Install sunroof bracket bolts to the sunroof unit assembly side, but do not tighten.
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4. Install the front and side sunroof unit assembly nuts, but do not tighten.
5. Tighten the sunroof unit assembly.
a. First, tighten the sunroof bracket bolts at the vehicle side, then tighten the bolt on the rail side.
b. Next, tighten the front and side sunroof unit assembly nuts diag- onally.
6.7. Connect the sunroof motor assembly connector and install thescrews.
8. Install the glass lid. Follow the GLASS LID procedure.
9. Connect drain hoses.
10. Install headlining. Refer to EI-48, "
Component".
11. Perform fitting adjustment and test for leaks, refer to RF-27, "
Fitting Adjustment" .
GLASS LID
Removal
1. Open the sunshade fully and close the glass lid.
2. Remove glass lid bolts, then remove glass lid.
Installation
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CAUTION:
• Before installing the sunroof motor assembly, be su re the link assembly is in the symmetrical and
fully closed position.
• Align the link notch with the hole of the guide track (fully closed: RH and LH).
1. Place the sunroof motor assembly flat onto the sunroof unit assembly surface.
2. Laterally move the assembly little by little so that the gear is completely engaged into the wire and there is no gap between the sunroof unit assembly and sunroof motor assembly.
3. Install the sunroof motor assembly screws, then connect the harness connector.
4. After installing, perform the initialization procedure. Refer to RF-11, "
System Description" .
LINK ASSEMBLY
Removal
1. Remove sunroof unit assembly. Follow the SUNROOF UNIT ASSEMBLY procedure.
2. Remove screws, then remove rear drain assembly.
3. Remove sunroof motor assembly. Follow the SUNROOF MOTOR ASSEMBLY procedure.
4. Remove link assembly from the rear end of the sunroof frame.
Installation
Installation is in the reverse order of removal.
Fitting AdjustmentINFOID:0000000005396811
GAP ADJUSTMENT
1. Tilt up glass lid.
2. Loosen glass lid bolts, then tilt down glass lid.
3. Adjust glass lid from outside of vehicle so it resembles “A–A” “B–
B” “C–C” as shown in the figure.
• For gap adjustment "A-A" "C-C", carefully slide glass lid for-
ward and rearward in vehicle.
• For gap adjustment "B-B", loosen sunroof unit assembly and
shift side to side.
NOTE:
To prevent glass lid from moving after adjustment, lightly tighten
the bolts.
4. Tighten left front bolt, then right rear bolt to prevent uneven torque. Tighten remaining bolts, being careful to prevent glass
lid from moving.
5. Tilt glass lid up and down several times to check that it moves smoothly, and retains the adjustment.
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A–A 5.8 mm (0.228 in) 0.75 ± 1.5 mm (0.03 ± 0.059 in) 1.4 ± 0.8 mm (0.055 ± 0.031 in)
B–B 5.8mm (0.228 in) 0.75 ± 1.5 mm (0.03 ± 0.059 in) 1.4 ± 0.8 mm (0.055 ± 0.031 in)
C–C 5.8mm (0.228 in) 0.75 ± 1.5 mm (0.03 ± 0.059 in) 1.4 ± 0.8 mm (0.055 ± 0.031 in)
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SUNROOF
HEIGHT ADJUSTMENT
1. Tilt up glass lid.
2. Loosen glass lid bolts, then tilt down glass lid.
3. Adjust glass lid from outside of vehicle so it resembles "A-A" "B-B" "C-C" as shown in the figure.
• For height adjustment, manually raise/lower glass lid assembly until height difference is within specifica-
tions.
NOTE:
• If necessary, shims may be added between sunroof unit
assembly and roof panel to increase glass lid height adjust-
ment range.
• To prevent glass lid from moving after adjustment, lightly tighten the bolts.
4. Tighten left front bolt, then right rear bolt to prevent uneven torque. Tighten remaining bolts, being careful to prevent glass
lid from moving.
5. Tilt glass lid up and down several times to check that it moves smoothly, and retains the adjustment.
InspectionINFOID:0000000005396812
WIND DEFLECTOR
Check that the wind deflector (1) moves freely within the sunroof unit
assembly while manually pressing down and releasing. If a malfunc-
tion is detected, remove and visually check the deflector for damage,
deteriorated components, or foreign objects within mechanism.
Check to determine if a sufficient amount of grease has been applied
to the pivot areas for non-binding operation, if not add grease as
required. If it is damaged, replace it with a new one. If no damage is
found, reinstall it properly.
: Vehicle front
LINK ASSEMBLY AND WIRE
NOTE:
Before replacing a suspect part, make sure it is the source of noise being experienced.
1. Check link to determine if coated film has peeled off to such an extent that substrate is visible. Check also
to determine if link is the source of noise. If it is, replace it.
2. Visually check to determine if a sufficient amount of grease has been applied to wire or rail groove of the sunroof unit assembly. If not, add grease as required.
3. Check wire for any damage or deterioration. If any damage is found, replace sunroof unit assembly.
WEATHERSTRIP
1. Visually check weatherstrip for damage, deterioration, or deformation.
• Open glass lid assembly enough to inspect front edge of weatherstrip.
• Tilt up glass lid assembly fully to in spect sides and rear edge of weatherstrip.
If any area of the weatherstrip is found to be damaged, replace the glass lid assembly. Refer to RF-22,
"Removal and Installation" .
2. Check for leakage around glass lid. • Close glass lid fully.
• Pour water around surface to determine area of concern.
- For gaps or misalignment, adjust glass lid to specifications. Refer to RF-27, "
Fitting Adjustment" .
- For damaged sealing surfaces, either replace glass lid RF-22, "
Removal and Installation" , or repair the
panel BL-307, "
Precaution in Repairing High Strength Steel" .
DRAIN HOSES
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Revision: January 20102010 Versa