TRANSAXLE ASSEMBLYCVT-173
< SERVICE INFORMATION > [RE0F08B]
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TRANSAXLE ASSEMBLY
Removal and InstallationINFOID:0000000005398013
COMPONENTS
REMOVAL
WARNING:
Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure
coolant escaping from the radiator.
CAUTION:
• Perform this step engine is cold.
• When replacing TCM and transaxle assembly as a set, replace transaxle assembly first and then
replace TCM. Refer to CVT-8, "
Service After Replacing TCM and Transaxle Assembly".
1. Remove the engine and transaxle as an assembly. Refer to EM-191, "
Removal and Installation".
1. CVT fluid level gauge2. CVT fluid charging pipe 3. O-ring
4. Copper washer 5. Fluid cooler tube6. Transaxle assembly
7. Engine mounting bracket (LH) 8. Air breather hose A. Refer to "INSTALLATION".
WCIA0614E
Revision: January 20102010 Versa
COMBINATION METERSDI-11
< SERVICE INFORMATION >
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Self-Diagnosis Mode of Combination MeterINFOID:0000000005395014
SELF-DIAGNOSIS MODE FUNCTION
• Self-diagnosis can check for continuity between meter control circuit and each meter (speedometer, tachom- eter and fuel gauge).
• Self-diagnosis can check for odo/trip meter and A/T indi cator (with A/T) or CVT indicator (with CVT) seg-
ment, low-fuel level warning lamp, low water temperature indicator lamp, and high water temperature warn-
ing lamp.
OPERATION PROCEDURE
1. Turn the ignition switch ON, and switch the odo/trip meter to “trip A” or “trip B”. NOTE:
13 B Illumination control switch (-) — —Refer to LT-110, "System Description" .
17 G Washer fluid level switch
(Canada models)
ONWasher fluid level low
0
Washer fluid level normal Battery voltage
21 BGround —— 0
22
23
24 V Fuel level sensor ground (-) ON —0
26 B Vehicle speed sensor ground
(without ABS or CVT) ON
— 0
27 G Battery power supply OFF— Battery voltage
28 SB Ignition switch ON or START ON —Battery voltage
29 GR Seat belt buckle switch RH ON Unfastened (ON)
0
Fastened (OFF) Battery voltage
30 G Stop lamp switch ONBrake pedal depressed
Battery voltage
Brake pedal released 0
31 V A/T N-range input (with A/T) ON Transmission gear selector lever
in N position
Battery voltage
Transmission gear selector lever
other than N position 0
32 W A/T P-range input (with A/T) ON Transmission gear selector lever
in P position
Battery voltage
Transmission gear selector lever
other than P position 0
33 Y A/T PN output (with A/T) ON Transmission gear selector lever
in P or N position
0
Transmission gear selector lever
other than P or N position Battery voltage
35 BR Engine coolant temperature
signal output
ONAt idle [after warming up, approx.
80
°C (176 °F)]
NOTE:
The waveforms vary depending
on engine coolant temperature.
38 L Generator ONGenerator voltage low
0
Generator voltage no rmal Battery voltage
Te r -
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No. Wire
color Item Condition
Reference value (V)
(Approx.)
Ignition
switch Operation or condition
SKIB3651J
Revision: January 20102010 Versa
COMBINATION METERSDI-13
< SERVICE INFORMATION >
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CONSULT-III Function (METER/M&A)INFOID:0000000005395015
CONSULT-III can display each diagnostic item us ing the diagnostic test modes shown following.
SELF-DIAGNOSTIC RESULTS
Display Item List
NOTE:
“TIME” indicates the following.
• 0: Indicates that a malfunction is detected at present.
• 1-63: Indicates that a malfunction was detected in the past. (Displays number of ignition switch OFF → ON
cycles after malfunction is detected. Self-di agnostic result is erased when “63” is exceeded.)
DATA MONITOR
Display Item List
METER diagnosis mode Description
SELF-DIAG RESULTS Displays combination meter self-diagnosis results. DATA MONITOR Displays combination meter input/output data in real time.
CAN DIAG SUPPORT MNTR The result of transmit/receive diagnosis of CAN communication can be read.
CONSULT-III display MalfunctionReference page
CAN COMM CIRC [U1000] Malfunction is detected in CAN communication lines.
CAUTION:
Even when there is no malfuncti
on on CAN communication system, mal-
function may be misinterpreted when battery has low voltage (when main-
taining 7 - 8 V for about 2 seconds) or 10A fuse [No. 14, located in the fuse
block (J/B)] is removed. DI-19
VEHICLE SPEED CIRC [B2205]
Malfunction is detected when an erroneous speed signal is input.
CAUTION:
Even when there is no malfunction
on speed signal system, malfunctions
may be misinterpreted when battery has low voltage (when maintaining 7
- 8 V for about 2 seconds). DI-16
Display item [Unit]
MAIN
SIGNALS SELECTION
FROM MENU Contents
SPEED METER [km/h] XXThe value of vehicle speed signa
l, which is input from ABS ac-
tuator and electric unit (control unit).
SPEED OUTPUT [km/h] XXThe value of vehicle speed signal, which is transmitted to each
unit with CAN communication.
TACHO METER [rpm] XX The value of engine speed signal, which is input from ECM.
W TEMP METER [ °C] X XThe value of engine coolant temperature signal, which is input
from ECM.
FUEL METER [lit.] XXThe value, which processes a resistance signal from fuel
gauge.
DISTANCE [km] XXThe value, which is calculated by vehicle speed signal from
ABS actuator and electric unit (control unit), fuel gauge and fuel
consumption signal from ECM.
FUEL W/L [ON/OFF] XX Indicates [ON/OFF] condition of low-fuel warning lamp.
C-ENG W/L [ON/OFF] XIndicates [ON/OFF] condition of malfunction indicator lamp
(MIL).
AIR PRES W/L X Indicates [ON/OFF] condition of low tire pressure warning lamp.
SEAT BELT W/L X Indicates [ON/OFF] condition of seat belt warning lamp.
BUZZER [ON/OFF] XX Indicates [ON/OFF] condition of buzzer.
DOOR W/L [ON/OFF] X Indicates [ON/OFF] condition of door warning lamp.
HI-BEAM IND [ON/OFF] X Indicates [ON/OFF] condition of high beam indicator lamp.
Revision: January 20102010 Versa
EC-14
Wiring Diagram ....................................................1010
Diagnosis Procedure ...........................................1011
Component Inspection .........................................1013
Removal and Installation .....................................1013
FUEL PUMP ....................................................1014
Description ...........................................................1014
CONSULT-III Reference Value in Data Monitor
Mode ....................................................................
1014
Wiring Diagram ....................................................1015
Diagnosis Procedure ...........................................1016
Component Inspection .........................................1018
Removal and Installation .....................................1018
IGNITION SIGNAL ..........................................1019
Component Description .......................................1019
Wiring Diagram ....................................................1020
Diagnosis Procedure ...........................................1023
Component Inspection .........................................1026
Removal and Installation .....................................1027
REFRIGERANT PRESSURE SENSOR .........1028
Component Description .......................................1028
Wiring Diagram ....................................................1029
Diagnosis Procedure ............................................1030
Removal and Installation ......................................1032
MIL AND DATA LINK CONNECTOR .............1033
Wiring Diagram ....................................................1033
SERVICE DATA AND SPECIFICATIONS
(SDS) ..............................................................
1035
Fuel Pressure .......................................................1035
Idle Speed and Ignition Timing ............................1035
Calculated Load Value .........................................1035
Mass Air Flow Sensor ..........................................1035
Intake Air Temperature Se nsor ............................1035
Engine Coolant Temperature Sensor ..................1035
Air Fuel Ratio (A/F) Sensor 1 Heater ...................1036
Heated Oxygen sensor 2 Heater .........................1036
Crankshaft Position Sensor (POS) ......................1036
Camshaft Position Sensor (PHASE) ....................1036
Throttle Control Motor ...... ....................................1036
Fuel Injector .........................................................1036
Fuel Pump ............................................................1036
Revision: January 20102010 Versa
EC-20
< BASIC INSPECTION >[HR16DE]
INSPECTION AND ADJUSTMENT
INSPECTION AND ADJUSTMENT
BASIC INSPECTION
BASIC INSPECTION : Special Repair RequirementINFOID:0000000005398231
1.INSPECTION START
1. Check service records for any recent repairs that ma y indicate a related malfunction, or a current need for
scheduled maintenance.
2. Open engine hood and check the following:
- Harness connectors for improper connections
- Wiring harness for improper connections, pinches and cut
- Vacuum hoses for splits, kinks and improper connections
- Hoses and ducts for leaks
- Air cleaner clogging
- Gasket
3. Confirm that electrical or mechanical loads are not applied.
- Headlamp switch is OFF.
- Air conditioner switch is OFF.
- Rear window defogger switch is OFF.
- Steering wheel is in the straight-ahead position, etc.
4. Start engine and warm it up until engine coolant temperature
indicator points the middle of gauge.
Ensure engine stays below 1,000 rpm.
5. Run engine at about 2,000 rpm for about 2 minutes under no load.
6. Make sure that no DTC is displayed with CONSULT-III or GST.
Is any DTC detected?
YES >> GO TO 2.
NO >> GO TO 3.
2.REPAIR OR REPLACE
Repair or replace components as necessary according to corresponding Diagnostic Procedure.
>> GO TO 3
3.CHECK IDLE SPEED
1. Run engine at about 2,000 rpm for about 2 minutes under no load.
SEF983U
SEF976U
SEF977U
Revision: January 20102010 Versa
EC-26
< BASIC INSPECTION >[HR16DE]
INSPECTION AND ADJUSTMENT
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
IDLE AIR VOLUME LEARNING
: Special Repair RequirementINFOID:0000000005398245
1.PRECONDITIONING
Make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the follo wing conditions are missed for even a moment.
• Battery voltage: More than 12.9 V (At idle)
• Engine coolant temperature: 70 - 100 °C (158 - 212° F)
• Selector lever: P or N (A/T), Neutral (M/T)
• Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
started the headlamp will not be illuminated.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- A/T models
• With CONSULT-III: Drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “TRANSMISSION”
system indicates less than 0.9 V.
• Without CONSULT-III: Drive vehicle for 10 minutes.
- M/T models
• Drive vehicle for 10 minutes.
Do you have CONSULT-III?
YES >> GO TO 2.
NO >> GO TO 3.
2.IDLE AIR VOLUME LEARNING
With CONSULT-III
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-25, "
ACCELERATOR PEDAL
RELEASED POSITION LEARNING : Special Repair Requirement".
2. Perform Throttle Valve Closed Position Learning. Refer to EC-25, "
THROTTLE VALVE CLOSED POSI-
TION LEARNING : Special Repair Requirement".
3. Start engine and warm it up to normal operating temperature.
4. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
5. Touch “START” and wait 20 seconds.
Is
“CMPLT” displayed on CONSULT-III screen?
YES >> GO TO 4.
NO >> GO TO 5.
3.IDLE AIR VOLUME LEARNING
Without CONSULT-III
NOTE:
• It is better to count the ti me accurately with a clock.
• It is impossible to switch the di agnostic mode when an accelerator pedal position sensor circuit has
a malfunction.
1. Perform Accelerator Pedal Released Position Learning. Refer to EC-25, "
ACCELERATOR PEDAL
RELEASED POSITION LEARNING : Special Repair Requirement".
2. Perform Throttle Valve Closed Position Learning. Refer to EC-25, "
THROTTLE VALVE CLOSED POSI-
TION LEARNING : Special Repair Requirement".
3. Start engine and warm it up to normal operating temperature.
4. Turn ignition switch OFF and wait at least 10 seconds.
5. Confirm that accelerator pedal is fully releas ed, turn ignition switch ON and wait 3 seconds.
6. Repeat the following procedure quickly five times within 5 seconds.
- Fully depress the accelerator pedal.
- Fully release the accelerator pedal.
7. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 20 seconds until the MIL stops
blinking and turned ON.
8. Fully release the accelerator pedal within 3 seconds after the MIL turned ON.
Revision: January 20102010 Versa
EC-30
< FUNCTION DIAGNOSIS >[HR16DE]
ENGINE CONTROL SYSTEM
System Description
INFOID:0000000005398249
ECM performs various controls such as fuel injection control and ignition timing control.
Component Parts LocationINFOID:0000000005398250
1. Ignition coil (with power transistor) and spark plug 2. Intake valve timing control solenoid
valve 3. Refrigerant pressure sensor
4. Knock sensor 5. Fuel injector6. Cooling fan motor
7. Camshaft position sensor (PHASE) 8. IPDM E/R 9. ECM
10. Mass air flow sensor (with intake air temperature sensor) 11. Engine coolant temperature sensor 12. Electric throttle control actuator
(with built in throttle position sensor
and throttle control motor)
13. EVAP canister purge volume control solenoid valve
PBIB2939E
Revision: January 20102010 Versa
ENGINE CONTROL SYSTEMEC-31
< FUNCTION DIAGNOSIS > [HR16DE]
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1. Mass air flow sensor
(with intake air temperature sensor) 2. Engine coolant temperature sensor 3. Electric throttle control actuator
4. Camshaft position sensor (PHASE) 5. Ignition coil (with power transistor) 6. Fuel injector
7. EVAP canister purge volume control solenoid valve
Vehicle front
PBIB2940E
Revision: January 20102010 Versa