BL-290
< SERVICE INFORMATION >
BODY REPAIR
Sedan
DESCRIPTION
• All dimensions indicated in the figures are actual.
• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself
to make sure there is no free play.
• When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side
is symmetrically the same value.
• The coordinates of the measurement points are the distances measured from the standard line of ″ X″, ″Y ″
and ″Z ″.
LIIA2882E
Revision: January 20102010 Versa
BR-8
< SERVICE INFORMATION >
BRAKE PEDAL
1. Disconnect accelerator pedal position sensor harness connec-tor.
2. Remove stop lamp switch and ASCD cancel switch (if equipped) from brake pedal assembly.
3. Remove snap pin and clevis pin from clevis of brake booster.
4. Remove nuts from brake pedal bracket, and remove brake pedal assembly from vehicle.
5. Remove accelerator pedal from brake pedal assembly.
INSPECTION AFTER REMOVAL
• Check brake pedal upper rivet for deformation.
• Make sure that the lapping length of sub-bracket and slide plate is at least 6.9 mm (0.272 in).
• Check brake pedal for bend, damage, and cracks on the welded parts.
• Replace brake pedal assembly if any non-standard condition is
detected.
• Check clevis pin and plastic stopper for damage and deformation. Replace clevis pin as necessary.
INSTALLATION
1. Install the accelerator pedal on the brake pedal assembly. Refer to ACC-4, "Removal and Installation".
2. Install the brake pedal assembly on the lower dash panel and tighten the brake pedal assembly nuts in the order as shown to
specification.
3. Installation of the remaining components are in the reverse order of the removal. • After installing brake pedal assembly to vehicle, adjust brake pedal. Refer to BR-6, "
Inspection and
Adjustment".
• After installing accelerator pedal, check accelerator pedal. Refer to ACC-4, "
Removal and Installation".
SFIA2044E
SFIA2866E
SBR997
AWFIA0524GB
Revision: January 20102010 Versa
BR-22
< SERVICE INFORMATION >
BRAKE BOOSTER
4. Remove snap pin and clevis pin on the clevis of the brakebooster, and disconnect the input rod from the brake pedal.
5. Remove brake pedal nuts on pedal bracket.
6. Remove cowl top. Refer to EI-22, "
Removal and Installation"
7. Remove between spacer and dash panel nut from dash panel.
8. Remove brake booster and spacer.
9. Remove spacer from brake booster.
INSTALLATION
1. Loosen lock nut to adjust input rod length (B) to the specified
value.
2. Install spacer and gasket to brake booster and tighten spacer nut (brake booster side) to the specified torque.
CAUTION:
Be sure to install the gasket between brake booster and
dash panel.
3. After adjusting length (B), temporarily tighten lock nut to install brake booster assembly to dash panel.
4. Connect brake pedal to clevis of input rod with the clevis pin and snap pin.
5. Install brake pedal bracket nuts and tighten them to the specified torque.
6. Install master cylinder assembly. Refer to BR-15, "
Removal and Installation".
7. Adjust the height and play of brake pedal. Refer to BR-6, "
Inspection and Adjustment".
8. Tighten lock nut of input rod to the specified torque.
9. Install vacuum hose into brake booster. Refer to BR-23, "
Removal and Installation".
10. Install cowl top. Refer to EI-22, "
Removal and Installation".
11. Install LH lower instrument panel. Refer to IP-12, "
Removal and Installation"
12. Bleed the air from the brake hydraulic system. Refer to BR-9, "Bleeding Brake System".
SFIA2044E
Input rod length (B) : Refer to BR-42, "Brake Booster".
SGIA0060E
Revision: January 20102010 Versa
BR-40
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
General SpecificationINFOID:0000000005397007
HR16DE
MR18DE
TypeWith ABS only or VDC/TCS/ABSWithout ABS
Front brake Brake model AD22VK
Cylinder bore diameter 53.97 mm (2.125 in)
Pad
Length × width × thickness 115.0 mm ×
41.0 mm × 9.0 mm
(4.528 in × 1.614 in × 0.354 in)
Rotor outer diameter × thickness 260 mm × 22.0 mm (10.24 in × 0.866 in)
Rear brake Brake model LT20
Cylinder bore diameter 15.87 mm (0.625 in)17.46 mm (0.687 in)
Drum inner diameter 203 mm (7.992 in)
Master cylinder Cylinder bore diameter 22.22 mm (0.875 in)
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3
Front brake Brake modelCLZ25VF
Cylinder bore diameter 57.2 mm (2.252 in)
Pad
Length × width × thickness 125.6 mm
× 48.0 mm × 9.5 mm
(4.945 in × 1.890 in × 0.374 in)
Rotor outer diameter × thickness 280 mm × 24.0 mm (11.02 in × 0.945 in)
Rear brake Brake model LT23
Cylinder bore diameter 19.06 mm (0.750 in)
Drum inner diameter 228.6 mm (9.000 in)
Master cylinder Cylinder bore diameter 23.81 ± 0.015 mm (0.937 ± 0.001 in)
Brake booster Booster model C255
Diaphragm diameter 255 mm (10.04 in)
Recommended brake fluid DOT 3
Revision: January 20102010 Versa
TRANSAXLE ASSEMBLYCVT-175
< SERVICE INFORMATION > [RE0F08B]
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CVT
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O P
• When installing the torque converter to the transaxle measure dis- tance A.
• When installing the cooler outlet tube (1) to the transaxle assembly (2), align the cooler tube bracket (A) against the transaxle as
shown.
• When installing the transaxle to the engine, align the matching mark on the drive plate with the matching mark on the torque converter alignment stud.
• When securing the transaxle to the engine, attach the bolts in accordance with the following standard.
• When installing the drive plate to torque converter nuts, tighten them temporarily. Then tighten the nuts to the specified torque.
• After completing installation check for fluid level, fluid leakage, and the positions of CVT. Refer to CVT-14,
"Checking CVT Fluid", CVT-164, "Adjustment of CVT Position" and CVT-164, "Checking of CVT Position".
• When replacing the CVT assembly, erase EEP ROM in TCM. Refer to CVT-8, "
Service After Replacing TCM
and Transaxle Assembly".
Distance A: 14.4 mm (0.57 in) or more
WCIA0617E
WCIA0618E
Bolt No.
1 (Transaxle to engine) 2 (Engine to transaxle)
Number of bolts 27
Bolt length
“A” mm (in) 55 (2.17)
50 (1.97)
Tightening torque
N·m (kg-m, ft-lb) 62 (6.3, 46)
WCIA0619E
Converter nuts: : 51 N·m (5.2 kg-m, 38 ft-lb)
WCIA0616E
Revision: January 20102010 Versa
MULTIPORT FUEL INJECTION SYSTEMEC-37
< FUNCTION DIAGNOSIS > [HR16DE]
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*2: This signal is sent to the ECM via the CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is
determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). T he amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from t he crankshaft position sensor (POS), camshaft position
sensor (PHASE) and the mass air flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
• During warm-up
• When starting the engine
• During acceleration
• Hot-engine operation
• When selector lever is changed from N to D (A/T models)
• High-load, high-speed operation
• During deceleration
• During high engine speed operation
MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)
The mixture ratio feedback system prov ides the best air-fuel mixture ratio for driveability and emission control.
The three way catalyst (manifold) can better reduce CO, HC and NOx emissions. This system uses A/F sen-
sor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM adjusts the
injection pulse width according to the sensor voltage si gnal. For more information about A/F sensor 1, refer to
EC-176, "
Description". This maintains the mixture ratio within t he range of stoichiometric (ideal air-fuel mix-
ture).
This stage is referred to as the closed loop control condition.
Heated oxygen sensor 2 is located downstream of the th ree way catalyst (manifold). Even if the switching
characteristics of A/F sensor 1 shift, the air-fuel rati o is controlled to stoichiometric by the signal from heated
oxygen sensor 2.
• Open Loop Control
The open loop system condition refers to when the EC M detects any of the following conditions. Feedback
control stops in order to maintain stabilized fuel combustion.
- Deceleration and acceleration
- High-load, high-speed operation
- Malfunction of A/F sensor 1 or its circuit
- Insufficient activation of A/F sensor 1 at low engine coolant temperature
- High engine coolant temperature
- During warm-up
- After shifting from N to D (A/T models)
- When starting the engine
MIXTURE RATIO SELF-LEARNING CONTROL
The mixture ratio feedback control system monitors the mixture ratio signal transmitted from A/F sensor 1.
This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to the theoret-
ical mixture ratio as possible. However, the basic mi xture ratio is not necessarily controlled as originally
PBIB2793E
Revision: January 20102010 Versa
ON BOARD DIAGNOSTIC (OBD) SYSTEMEC-93
< FUNCTION DIAGNOSIS > [HR16DE]
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OThis DTC number is clarified in Diagnostic Test Mode II (SELF-DIAGNOSTIC RESULTS)
Diagnostic Test Mode II — Self-diagnostic Results
In this mode, the DTC and 1st trip DTC are indicated
by the number of blinks of the MIL as shown below.
The DTC and 1st trip DTC are displayed at the same time. If the MIL does not illuminate in diagnostic test
mode I (Malfunction warning), all displayed items are 1st trip DTCs. If onl y one code is displayed when the MIL
illuminates in diagnostic test mode II (SELF-DIAGNOSTIC RESULTS), it is a DTC; if two or more codes are
displayed, they may be either DTCs or 1st trip DTCs. DTC No. is same as that of 1st trip DTC. These uniden-
tified codes can be identified by using the CONSULT-II I or GST. A DTC will be used as an example for how to
read a code.
A particular trouble code can be identified by the number of four-digit numeral flashes as per the following.
The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds consisting of an ON (0.6-sec-
onds) - OFF (0.6-seconds) cycle.
The 100th-digit numeral and lower digit numerals consis t of a 0.3-seconds ON and 0.3-seconds OFF cycle.
A change from one digit numeral to another occurs at an inte rval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-seconds OFF.
In this way, all the detected malfunctions are classi fied by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-468, "
DTCIndex")
How to Switch Diagnostic Test Mode
NOTE:
•It is better to count the time accurately with a clock.
MIL Condition
ON When the malfunction is detected.
OFF No malfunction.
JMBIA1140GB
Number 0 123456789 A B C D E F
Flashes 10 123456789 11 12 13 14 15 16
Revision: January 20102010 Versa
FUEL INJECTOREC-423
< COMPONENT DIAGNOSIS > [HR16DE]
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FUEL INJECTOR
DescriptionINFOID:0000000005398604
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the fuel injector circuit, the coil in the fuel injec-
tor is energized. The energized coil pulls the ball valve back and
allows fuel to flow through the fuel injector into the intake manifold.
The amount of fuel injected depends upon the injection pulse dura-
tion. Pulse duration is the length of time the fuel injector remains
open. The ECM controls the injection pulse duration based on
engine fuel needs.
Component Function CheckINFOID:0000000005398605
1.INSPECTION START
Turn ignition switch to START.
Is any cylinder ignited?
YES >> GO TO 2.
NO >> Go to EC-424, "
Diagnosis Procedure".
2.CHECK FUEL INJECTOR FUNCTION
With CONSULT-III
1. Start engine.
2. Perform “POWER BALANCE” in “A CTIVE TEST” mode with CONSULT-III.
3. Make sure that each circuit produces a momentary engine speed drop.
Without CONSULT-III
1. Let engine idle.
2. Listen to each fuel injector operating sound.
Is the inspection result normal?
YES >> INSPECTION END
NO >> Go to EC-424, "
Diagnosis Procedure".
PBIA9664J
Clicking noise should be heard.
PBIB3332E
Revision: January 20102010 Versa