AT-196
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
OK >>INSPECTION END
NG >> GO TO 3.
3.CHECK TCM
1. Check TCM input/output signals. Refer to AT-75, "
TCM Terminal and Reference Value" .
2. If NG, recheck TCM pin terminals for damage or loose connection with harness connector.
OK or NG
OK >> INSPECTION END
NG >> Repair or replace damaged parts.
Engine Speed Does Not Return to Idle (Light Braking D4→ D3)INFOID:0000000005397407
SYMPTOM:
Engine speed does not smoothly return to idle when A/T shifts from D4 to D3 on “Cruise Test — Part
1”.
DIAGNOSTIC PROCEDURE
1.CHECK SELF-DIAGNOSTIC RESULTS
Perform self-diagnosis. Refer to AT-77, "
CONSULT-III Function (TRANSMISSION)" or AT-82, "Diagnosis Pro-
cedure without CONSULT-III" .
Is any malfunction detected by self-diagnostic results?
YES >> Check the malfunctioning system. Refer to AT-77, "CONSULT-III Function (TRANSMISSION)" or
AT-82, "
Diagnosis Procedure without CONSULT-III" .
NO >> GO TO 2.
2.CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-405, "
Description" (HR16DE), EC-982, "Component
Description" (MR18DE).
OK or NG
OK >> GO TO 3.
NG >> Repair or replace accelerator pedal position sensor.
3.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-237, "
Component" .
2. Check A/T fluid condition. Refer to AT-51, "
Inspections Before Trouble Diagnosis" .
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4.DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-222, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
- Overrun clutch control valve
- Overrun clutch reducing valve
- Overrun clutch solenoid valve
3. Disassemble A/T. Refer to AT-257, "
Disassembly" .
4. Check the following items:
- Overrun clutch assembly. Refer to AT-307, "
Forward and Overrun Clutches" .
OK or NG
OK >> GO TO 6.
NG >> Repair or replace damaged parts.
5.DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-222, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
- Overrun clutch control valve
- Overrun clutch reducing valve
- Overrun clutch solenoid valve
Revision: January 20102010 Versa
AT-200
< SERVICE INFORMATION >
TROUBLE DIAGNOSIS FOR SYMPTOMS
OK >> GO TO 3
NG >> Check transmission range switch. Refer to AT-175, "
Component Inspection" .
2.CHECK TRANSMISSION RANGE SWITCH CIRCUIT
Without CONSULT-III
1. Turn ignition switch ON. (Do not start engine.)
2. Check voltage between TCM connector terminals and ground
while moving selector lever through each position. Refer to AT-
91, "Wiring Diagram - AT - TR/SW" .
B: Battery voltage
0: 0V
OK or NG
OK >> GO TO 3
NG >> Check transmission range switch. Refer to AT-175, "
Component Inspection" .
3.CHECK A/T POSITION
Check A/T position. Refer to AT-217, "
Checking of A/T Position" .
OK or NG
OK >> GO TO 4.
NG >> Adjust A/T position. Refer to AT-217, "
Adjustment of A/T Position" .
4.CHECK OUTPUT SPEED SENSOR AND VEHICLE SPEED SIGNAL CIRCUIT
Check output speed sensor and vehicle speed signal circuit. Refer to AT-100
and/or AT-153 .
OK or NG
OK >> GO TO 5.
NG >> Repair or replace output speed sens or and/or vehicle speed signal circuits.
5.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-237, "
Component" .
2. Check A/T fluid condition. Refer to AT-51, "
Inspections Before Trouble Diagnosis" .
OK or NG
OK >> GO TO 7.
NG >> GO TO 6.
6.DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-222, "
Control Valve Assembly and Accumulators" .
2. Check the following items:
- Shift valve A
- Shift solenoid valve A
Selector lever position Te r m i n a l
36 35 34 27 26
“P”, “N” B0000 “R” 0B000
“D” 0 0 B 0 0
“2” 000B0
“1” 0000B
SCIA7162E
Revision: January 20102010 Versa
TROUBLE DIAGNOSIS FOR SYMPTOMSAT-203
< SERVICE INFORMATION >
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2. Check voltage between TCM connector terminals and ground while moving selector lever through each position. Refer to AT-
91, "Wiring Diagram - AT - TR/SW" .
B: Battery voltage
0: 0V
OK or NG
OK >> GO TO 5
NG >> Check transmission range switch. Refer to AT-175, "
Component Inspection" .
5.CHECK A/T POSITION
Check A/T position. Refer to AT-217, "
Checking of A/T Position" .
OK or NG
OK >> GO TO 6.
NG >> Adjust A/T position. Refer to AT-217, "
Adjustment of A/T Position" .
6.CHECK OUTPUT SPEED SENSOR AND VEHICLE SPEED SIGNAL CIRCUIT
Check output speed sensor and vehicle speed signal circuit. Refer to AT-100
and/or AT- 1 5 3 .
OK or NG
OK >> GO TO 7.
NG >> Repair or replace output speed sensor and/or vehicle speed signal circuits.
7.CHECK ACCELERATOR PEDAL POSITION SENSOR
Check accelerator pedal position sensor. Refer to EC-405, "
Description" (HR16DE), EC-982, "Component
Description" (MR18DE).
OK or NG
OK >> GO TO 8.
NG >> Repair or replace accelerator pedal position sensor.
8.CHECK A/T FLUID CONDITION
1. Remove oil pan. Refer to AT-237, "
Component" .
2. Check A/T fluid condition. Refer to AT-51, "
Inspections Before Trouble Diagnosis" .
OK or NG
OK >> GO TO 10.
NG >> GO TO 9.
9.DETECT MALFUNCTIONING ITEM
1. Remove control valve assembly. Refer to AT-222, "
Control Valve Assembly and Accumulators" .
2. Check the following.
- Shift valve A
Selector lever position Te r m i n a l
36 35 34 27 26
“P”, “N” B 0 0 0 0
“R” 0B000
“D” 0 0 B 0 0
“2” 0 0 0 B 0
“1” 0 0 0 0 B
SCIA7162E
Revision: January 20102010 Versa
ON-VEHICLE SERVICEAT-225
< SERVICE INFORMATION >
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• Inspect each return spring, and replace if damaged, deformed or worn. Refer to AT-376, "
Accumulator" for free length (L1) and
length (L
2).
(1): Return spring (Servo release accumulator)
(2): Return spring (N-D accumulator)
CAUTION:
Do not remove spring retainer (3).
Installation
Installation is in the reverse order of removal.
CAUTION:
• Completely remove all moisture, oil and old gasket from the oil pan gasket mounting surface of tran-
saxle case and oil pan.
• Do not reuse O-rings, lip seals, oil pan gasket and oil pan bolts.
• Apply ATF to manual valve, O-rings, lip seals and sliding surfaces of the transaxle case.
NOTE:
• Set manual shaft in “N” position, then align manual plate (1) with groove in manual valve (2).
• After installing control valve assembly to transaxle case, make sure that selector lever can be moved to all positions.
• After completing installation, check for A/T fluid leakage and A/T fluid level. Refer to AT-17, "
Checking A/T Fluid".
Transmission Range SwitchINFOID:0000000005397425
COMPONENTS
SCIA6955E
SCIA7090E
Revision: January 20102010 Versa
TROUBLE DIAGNOSISBRC-63
< SERVICE INFORMATION > [VDC/TCS/ABS]
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Note 1. If wheel sensor 2 for each wheel is indicated, check ABS actuator and electric unit (control unit) power
supply voltage in addition to wheel sensor circuit check.
Note 2. If multiple malfunctions are detected including CAN communication line [U1000], perform diagnosis for
CAN communication line first.
DATA MONITOR
Display Item List
USV LINE [FL-RR]
[C1147] Front side VDC switch-over solenoid valve (cut valve) is open or
shorted, or control line is open or shorted to power supply or
ground.
BRC-72, "
Solenoid and
VDC Change-Over Valve
System Inspection"
USV LINE [FR-RL]
[C1148]Rear side VDC switch-over solenoid valve (cut valve) is open or
shorted, or control line is open or shorted to power supply or
ground.
HSV LINE [FL-RR]
[C1149] Front side VDC switch-over solenoid valve (suction valve) is open
or shorted, or control line is open or shorted to power supply or
ground.
HSV LINE [FR-RL]
[C1150] Rear side VDC switch-over solenoid valve (suction valve) is open
or shorted, or control line is open or shorted to power supply or
ground.
EMERGENCY BRAKE
[C1153] When ABS actuator and el
ectric unit (control unit) is malfunction-
ing. (Pressure increase is too much or too little) BRC-68, "
ABS/TCS/VDC
Control Unit Inspection"
PNP POS SIG
[C1154]Transmission range switch signal or communication line between
the ABS actuator and electric unit (control unit) and TCM is open
or shorted. BRC-78, "Transmission
Range Switch System In-
spection"
BR FLUID LEVEL LOW
[C1155]
Brake fluid level drops or circuit between ABS actuator and elec-
tric unit (control unit) and brake fluid level switch is open or
shorted. BRC-76, "Brake Fluid
Level Switch System In-
spection"
ST ANG SEN COM CIR
[C1156]
CAN communication line or steering angle sensor has generated
an error. BRC-79, "
CAN Commu-
nication System Inspec-
tion"
(Note 2)
VARIANT CODING
[C1170] In case where VARIANT CODING is different. BRC-68, "
ABS/TCS/VDC
Control Unit Inspection"
CAN COMM CIRCUIT
[U1000]• CAN communication line is open or shorted.
• ABS actuator and electric unit (control unit) internal malfunction
• Battery voltage for ECM is suddenly interrupted for approxi-
mately 0.5 seconds or more. BRC-79, "
CAN Commu-
nication System Inspec-
tion"
(Note 2)
Self-diagnostic item
Malfunction detecting condition Check system
Item
(Unit) Data monitor item selection
Remarks
ECU INPUT
SIGNALS MAIN
SIGNALS SELECTION
FROM MENU
FR LH SENSOR
(km/h, mph) ××× Wheel speed (km/h, mph) calculated by front LH
wheel sensor signal is displayed.
FR RH SENSOR
(km/h, mph) ××× Wheel speed (km/h, mph) calculated by front RH
wheel sensor signal is displayed.
RR LH SENSOR
(km/h, mph) ×××
Wheel speed (km/h, mph) calculated by rear LH
wheel sensor signal is displayed.
RR RH SENSOR
(km/h, mph) ××× Wheel speed (km/h, mph) calculated by rear RH
wheel sensor signal is displayed.
FR RH IN SOL
(On/Off) —
×× Front RH IN ABS solenoid (On/Off) status is dis-
played.
FR RH OUT SOL
(On/Off) —
×× Front RH OUT ABS solenoid (On/Off) status is
displayed.
FR LH IN SOL
(On/Off) —
×× Front LH IN ABS solenoid (On/Off) status is dis-
played.
Revision: January 20102010 Versa
BRC-78
< SERVICE INFORMATION >[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR
SELF-DIAGNOSTIC ITEMS
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch connector.
3. Check continuity between stop lamp switch (A) (without M/T) or
(B) (with M/T) terminals 1 and 2.
Is the inspection result normal?
YES >> GO TO 4
NO >> Replace stop lamp switch.
4.CHECK STOP LAMP SWITCH CIRCUIT
1. Disconnect ABS actuator and elec tric unit (control unit) connec-
tor.
2. Connect stop lamp switch connector.
3. Check voltage between ABS actuator and electric unit (control
unit) connector E33 terminal 20 and ground.
Is the inspection result normal?
YES >> GO TO 5
NO >> Repair or replace malfunctioning components.
5.CHECK DATA MONITOR
On “DATA MONITOR”, select “PRESS SENS OR” and check the brake fluid pressure.
Is the inspection result normal?
YES >> Replace ABS actuator and electric unit (control unit). Refer to BRC-89, "Removal and Installa-
tion".
NO >> Inspection End.
Transmission Range Switch System InspectionINFOID:0000000005612170
INSPECTION PROCEDURE
1.SELF-DIAGNOSIS RESULT CHECK
Stop lamp switch terminals ConditionContinuity
1 − 2 Brake pedal depressed
Yes
Brake pedal released No
AWFIA0609ZZ
ABS actuator and elec-
tric unit (control unit) Ground Condition Vol tag e
(Approx.)
Connector Terminal
E33 20 — Brake pedal depressed Battery voltage
Brake pedal released 0V
ALFIA0016ZZ
Condition PRESS SENSOR
(DATA MONITOR)
With ignition switch turned ON and brake pedal released. Approx. 0 bar
With ignition switch turned ON and brake pedal depressed. − 40 to 300 bar
Revision: January 20102010 Versa
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-79
< SERVICE INFORMATION > [VDC/TCS/ABS]
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Check the self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2.CONNECTOR INSPECTION
1. Disconnect the ABS actuator and el ectric unit (control unit) and brake fluid level switch connectors.
2. Check the terminals for deformation, disconnection, looseness or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
3.CHECK TRANSMISSION RANGE SWITCH
Perform transmission range switch inspection. Refer to AT-94, "
Component Inspection" (with A/T) or CVT-65,
"Component Inspection" (with CVT).
Is the inspection result normal?
YES >> Replace ABS actuator and electr ic unit (control unit). Refer to BRC-89, "Removal and Installa-
tion".
NO >> Repair or replace malfunctioning components.
CAN Communication System InspectionINFOID:0000000005612171
INSPECTION PROCEDURE
1.SELF-DIAGNOSIS RESULT CHECK
Check the self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2.CHECK CONNECTOR
1. Disconnect the ABS actuator and electric unit (control unit) connector, and check the terminals for defor- mation, disconnection, looseness, and so on. If there is a malfunction, repair or replace the terminals.
2. Reconnect connector to perform self-diagnosis. Refer to BRC-60, "
CONSULT-III Function (ABS)".
Is
“CAN COMM CIRCUIT” displayed in the self-diagnosis display items?
YES >> Refer to LAN-17, "Trouble Diagnosis Flow Chart".
NO >> Connector terminal connection is loose, damaged, open, or shorted.
Component InspectionINFOID:0000000005612172
VDC OFF SWITCH
Self-diagnosis results
PNP POS SIG
Self-diagnosis results
ST ANG SEN COM CIR CAN COMM CIRCUIT
Revision: January 20102010 Versa
CVT-1
TRANSMISSION/TRANSAXLE
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SECTION CVT
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CONTENTS
CVT
RE0F08B
SERVICE INFORMATION .. ..........................
5
INDEX FOR DTC ............................................ .....5
Alphabetical Index ............................................... ......5
DTC No. Index ..........................................................5
PRECAUTIONS ...................................................7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
7
Precaution for On Board Diagnosis (OBD) System
of CVT and Engine ....................................................
8
Service After Replacing TCM and Transaxle As-
sembly .......................................................................
8
Removal and Installation Procedure for CVT Unit
Connector ............................................................ ......
9
Precaution ...............................................................10
Service Notice or Precaution ...................................11
ATFTEMP COUNT Conversion Table ....................11
PREPARATION .............................................. ....13
Special Service Tool ........................................... ....13
Commercial Service Tool ........................................13
CVT FLUID .........................................................14
Checking CVT Fluid ............................................ ....14
Changing CVT Fluid ................................................15
CVT Fluid Cooler Cleaning .....................................15
CVT SYSTEM ................................................. ....19
Cross-Sectional View - RE0F08B ....................... ....19
Control System .................................................... ....20
Hydraulic Control System ........................................21
TCM Function ...................................................... ....21
CAN Communication ...............................................22
Input/Output Signal of TCM .....................................22
Line Pressure and Secondary Pressure Control .....23
Shift Control ............................................................23
Lock-up and Select Control .....................................25
Control Valve ....................................................... ....25
ON BOARD DIAGNOSTIC (OBD) SYSTEM ....27
Introduction ..............................................................27
OBD-II Function for CVT System ............................27
One or Two Trip Detection Logic of OBD-II .............27
OBD-II Diagnostic Trouble Code (DTC) ..................27
Malfunction Indicator Lamp (MIL) ............................28
TROUBLE DIAGNOSIS ....................................30
DTC Inspection Priority Chart ..................................30
Fail-Safe ..................................................................30
How to Perform Trouble Diagnosis for Quick and
Accurate Repair .......................................................
31
CVT Electrical Parts Location ..................................36
Circuit Diagram ........................................................37
Inspections before Trouble Diagnosis .....................37
Road Test ................................................................41
Check before Engine Is Started ...............................42
Check at Idle ............................................................42
Cruise Test ..............................................................43
Vehicle Speed When Shifting Gears .......................45
TCM Terminal and Reference Value .......................46
CONSULT-III Function (TRANSMISSION) .......... ....48
Diagnosis Procedure without CONSULT-III ............55
U1000 CAN COMM CIRCUIT ...........................56
Description ........................................................... ....56
On Board Diagnosis Logic .......................................56
Possible Cause ........................................................56
DTC Confirmation Procedure ..................................56
Wiring Diagram - CVT - CAN ...................................57
Diagnosis Procedure ...............................................58
U1010 CONTROL UNIT (CAN) .........................59
Description ...............................................................59
On Board Diagnosis Logic .......................................59
Possible Cause ........................................................59
DTC Confirmation Procedure ..................................59
Diagnosis Procedure ...............................................59
Revision: January 20102010 Versa