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PS-12
< SERVICE INFORMATION >
POWER STEERING GEAR
POWER STEERING GEAR
Removal and InstallationINFOID:0000000005396937
COMPONENT
CAUTION:
Spiral cable may be cut if steering wheel turns while separating steering column assembly and steer-
ing gear assembly. Be sure to secure steer ing wheel using string to avoid turning.
REMOVAL
1. Remove front suspension member. Refer to FSU-11, "Removal and Installation".
2. Remove mounting bolts and nuts of steering gear assembly.
INSTALLATION
Installation is in the reverse order of removal.
• Clean mounting surface on the body side of lower dash seal when installing steering gear assembly.
• Check wheel alignment under unladen conditions with tires on level ground. Refer to FSU-7, "
Wheel Align-
ment Inspection".
INSPECTION AFTER INSTALLATION
Rotate steering wheel to check for decentered condition, binding, noise or excessive steering effort.
Disassembly and AssemblyINFOID:0000000005396938
COMPONENT (R24K TYPE)
1. Steering gear assembly2. Washer 3. Lower dash seal
4. Heat insulator 5. Front suspension member
Refer to GI-7
for the symbols.
SGIA1296E
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POWER STEERING GEARPS-13
< SERVICE INFORMATION >
C
DE
F
H I
J
K L
M A
B
PS
N
O P
CAUTION:
Clean steering gear assembly with kerosene before disassembling.
DISASSEMBLY
1. Loosen outer socket lock nut, and then re move outer socket from inner socket.
2. Remove boot clamp, and then remove boot from inner socket. CAUTION:
Do not damage inner socket an d gear housing assembly when re moving boot. Inner socket and
gear housing assembly must be replaced if inne r socket and gear housing assembly are damaged
because it may allow foreign material to enter.
3. Remove inner socket from rack assembly while holdi ng the flat portion of the rack next to the inner socket
using a suitable tool.
1. Outer socket 2. Inner socket 3. Rack assembly
4. Boot clamp (small diameter) 5. Boot 6. Boot clamp (large diameter)
7. Joint cover 8. Pinion seal 9. Snap ring
10. Pinion assembly 11. Gear housing assembly 12. Retainer
13. Spring 14. Adjusting screw 15. Lock nut
⇐ :Front
Refer to GI-7
for the symbols unless shown below.
: Apply Genuine Thread Locking Sealant, Three Bound 1141 or equivalent.
:1 Apply Genuine Lithium Soap, Idemitsu Autorex A or equivalent.
:2 Apply Genuine Lithium Soap, Wanlouver MO No.2 (manufactured by Kyoudouyushi) or equivalent.
:3 Apply Genuine Lithium Soap, Multemp AC-P (manufactured by Kyoudouyushi) or equivalent.
WGIA0186E
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PS-14
< SERVICE INFORMATION >
POWER STEERING GEAR
4. Measure adjusting screw height “H”, and loosen lock nut (2).
5. Remove adjusting screw (1), retainer (3) and spring (4) fromgear housing assembly (5).
INSPECTION AFTER DISASSEMBLY
Joint Cover
Check joint cover protrusion for damage. Replace if there are.
Rack and Pinion Assembly
• Check pinion assembly for damage or wear. Replace as necessary.
• Rotate pinion assembly and check for torque variati on or rattle. Replace steering gear as necessary.
Gear Housing Assembly
Check gear housing assembly for damage or scratches. Replace steering gear as necessary.
Outer Socket and Inner Socket
1. Check ball joint swinging torque.
• Hook a spring balance at the point shown and pull the spring
balance. Make sure that the spring balance reads the speci-
fied value when ball stud and inner socket start to move.
Replace outer socket and inner socket if they are outside the
standard.
2. Ball joint axial end play • Apply an axial load of 490 N (50 kg-f, 111 lb-f) to ball stud.Measure amount of stud movement using a dial gauge, and
then make sure that the value is within the specified range.
Replace outer socket and inner socket if the measured value
is outside the standard.
ASSEMBLY
SGIA1300E
SGIA0896E
Items Outer socket Inner socket
Measuring point of spring bal-
ance Ball stud upper sideMeasuring point at * mark shown
in the figure
Swinging torque 0.3 - 2.9 N·m
(0.03 - 0.29 kg-m, 3.0 - 25 in-lb) 0.5 - 5.0 N·m
(0.06 - 0.51 kg-m, 5 - 44 in-lb)
Spring balance measurement 6.0 - 58 N
(0.61 - 5.91 kg-f, 1.35 - 13.03 lb-f) 4.3 - 43.5 N
(0.44 - 4.44 kg-f, 0.97 - 9.79 lb-f)
Outer socket 0.5 mm (0.020 in) or less
Inner socket 0.2 mm (0.008 in) or less
SGIA0057E
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POWER STEERING GEARPS-15
< SERVICE INFORMATION >
C
DE
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K L
M A
B
PS
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O P
1. Apply recommended grease to teeth part and bush part of rack assembly, if necessary.
2. Apply recommended grease to back of rack assembly, if necessary.
3. Install inner socket to rack assembly. Torque to specified value while holding the flat portion of the rack next to the inner socket using a suitable tool.
4. Apply recommended grease to inner socket.
5. Decide on the neutral position for the rack assembly.
6. Apply recommended grease to around retainer (3), then install retainer (3), spring (4) and adjusting screw (1) to gear housing
assembly (5).
7. Apply recommended thread locking sealant to the thread (2 turns thread), and then screw in the adjusting screw (1) until it
reaches height “H” from gear housing assembly (5) measured
before disassembling.
8. Tighten lock nut to (2) the specified torque securing it to prevent adjusting screw (1) from freewheeling condition.
9. Move rack assembly 10 strokes throughout the full stroke so that the parts can fit with each other.
10. Using Tools A and B, measure rotating torque of pinion assem- bly. If the measurement is outside of the specified range, read-
just pinion rotating torque. If the measurement is outside of the
specified range for readjust, replace steering gear assembly.
11. Set dial gauge to the back of rack assembly on the pinion assembly side around the center of stroke. Measure displace-
ment of rack under torsional torque of ± 7.8 N·m (0.80 kg-m, 69
in-lb), and then check if it is within the standard value. If the
measurement is outside the standard value, adjust it again. After
the readjustment, if measurement is still outside the standard
value, replace steering gear assembly.
12. Install boot to gear housing assembly and inner socket. Rack stroke “L” : 65.0 mm (2.559 in)
WGIA0185E
SGIA1300E
Tool numbers A: ST3127S000 (J-25742-1)
B: KV48103400 ( — )
Pinion rotating torque standard
Around neutral position
(within ±100° ) Average A 0.3 - 1.5 N·m (0.03 - 0.15 kg-m, 3
- 13 in-lb)
Maximum variation C 1.86 N·m (0.19 kg-m, 16 in-lb)
MGIA0017E
Standard value : Less than 0.1 mm (0.004 in)
SGIA1301E
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PS-16
< SERVICE INFORMATION >
POWER STEERING GEAR
13. Install boot clamp (1) to boot using Tool.NOTE:
Install large diameter side boot clamp (1) securely to boot
groove, and crimp it so as to have clearance of 3 mm (0.12 in) or
less as shown.
14. Install joint cover (1) to gear housing assembly (2). CAUTION:
Install joint cover so that the protrusion for locating is
securely set to gear housing groove.
15. Adjust inner socket to standard length “L”, and then tighten lock nut to the specified torque. Check length of inner socket “L”
again after tightening lock nut. Make sure that the length is the
standard.
CAUTION:
Adjust toe-in. Refer to FSU-7, "
Wheel Alignment Inspec-
tion". Length achieved after toe-in adjustment is not neces-
sarily the above value. Tool number : KV40107300 ( — )
SGIA1302E
SGIA1303E
Inner socket length “L” : 57.8 mm (2.276 in)
SGIA0167E
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SERVICE DATA AND SPECIFICATIONS (SDS)PS-17
< SERVICE INFORMATION >
C
DE
F
H I
J
K L
M A
B
PS
N
O P
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering WheelINFOID:0000000005396939
Steering AngleINFOID:0000000005396940
Steering ColumnINFOID:0000000005396941
Steering Outer Socket and Inner SocketINFOID:0000000005396942
Steering wheel axial end play 0 mm (0 in)
Steering wheel play 0 - 35 mm (0 - 1.38 in)
Steering wheel turning force Less than 36 N (3.7 kg-f, 8.2 lb-f)
Inner wheel
Degree minute (Decimal degree)Minimum
35° 00 ′ (35.0 °)
Nominal 38° 00 ′ (38.0 °)
Maximum 39° 00 ′ (39.0 °)
Outer wheel
Degree minute (Decimal degree) 33
° 00 ′ (33.0 °)
Steering column length “L” Minimum
462.1 mm (18.19 in)
Nominal 464.1 mm (18.27 in)
Maximum 466.1 mm (18.35 in)
Steering column assembly rotating torque 0 - 2.1 N·m (0 - 0.21 kg-m, 0 - 18 in-lb)
Tilt operating range 20 mm (0.79 in)
SGIA1293E
Steering gear type R24K
Outer socket ball stud Swinging torque
0.3 - 2.9 N·m (0.03 - 0.29 kg-m, 3.0 - 25 in-lb)
Measurement on spring balance
Measuring point: ball stud upper side 6.0 - 58 N (0.61 - 5.91 kg-f, 1.35 - 13.03 lb-f)
Axial end play 0.5 mm (0.020 in) or less
Inner socket ball joint Swinging torque
0.5 - 5.0 N·m (0.06 - 0.51 kg-m, 5 - 44 in-lb)
• Measurement on spring balance
• Measuring point at *mark shown 4.3 - 43.5 N (0.44 - 4.44 kg-f, 0.97 - 9.79 lb-f)
Axial end play 0.2 mm (0.008 in) or less
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PS-18
< SERVICE INFORMATION >
SERVICE DATA AND SPECIFICATIONS (SDS)
Steering Gear
INFOID:0000000005396943
Inner socket length “L” 57.8 mm (2.276 in)
Steering gear type
R24K
SGIA0950E
Steering gear modelR24K
Rack neutral position, dimension “L ” (rack stroke) 65.0 mm (2.559 in)
Pinion rotating torque
standard Around neutral position
(within
± 100 °) Average A 0.3 - 1.5 N·m (0.03 - 0.15 kg-m, 3 - 13 in-lb)
Maximum variation C 1.86 N·m (0.19 kg-m, 16 in-lb)
WGIA0185E
MGIA0017E
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RAX-1
DRIVELINE/AXLE
CEF
G H
I
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K L
M
SECTION RAX
A
B
RAX
N
O P
CONTENTS
REAR AXLE
SERVICE INFORMATION .. ..........................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
PREPARATION ...................................................4
Commercial Service Tool .................................... ......4
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ............................
5
NVH Troubleshooting Chart ................................ .....5
WHEEL HUB ......................................................6
On-Vehicle Inspection and Service ..........................6
Removal and Installation ..........................................6
SERVICE DATA AND SPECIFICATIONS
(SDS) ..................................................................
8
Wheel Bearing ..........................................................8
Revision: January 20102010 Versa