FSU-6
< SERVICE INFORMATION >
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000005397060
Use chart below to help you find the cause of the symp tom. If necessary, repair or replace these parts.
×: ApplicableReference page
FSU-10FSU-13FSU-10FSU-10FSU-19FSU-10FSU-17FSU-16
FAX-5, "
NVH Troubleshooting Chart
"
FSU-6, "
NVH Troubleshooting Chart
"
WT-5, "
NVH Troubleshooting Chart
"
WT-5, "
NVH Troubleshooting Chart
"
FAX-5, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
PS-5, "
NVH Troubleshooting Chart
"
Possible cause an
d SUSPECTED PARTS
Improper installation, looseness
Strut deformation, damage or deflection
Bushing or mounting deterioration
Parts interference
Spring fatigue
Suspension looseness
Incorrect wheel alignment
Stabilizer bar fatigue
FRONT AXLE
FRONT SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
STEERING
SymptomNoise
×××××× ×××××××
Shake ×××× × ×××××××
Vibration ××××× ××× × ×
Shimmy ×××× × ×××× ××
Shudder ××× ×××× ××
Poor quality ride or handling ××××× ××××××
Revision: January 20102010 Versa
FRONT SUSPENSION ASSEMBLYFSU-7
< SERVICE INFORMATION >
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FRONT SUSPENSION ASSEMBLY
On-Vehicle Inspection and ServiceINFOID:0000000005397061
Make sure the mounting conditions (looseness, back lash) of each component and component conditions
(wear, damage) are normal.
INSPECTION OF LOWER BALL JOINT END PLAY
1. Set front wheels in a straight-ahead position. Do not depress brake pedal.
2. Place an iron bar or similar tool between transverse link and steering knuckle.
3. Measure axial end play by prying it up and down.
CAUTION:
Be careful not to damage ball joint boot. Do not damage the installation position by applying
excessive force.
STRUT INSPECTION
Check for oil leakage, damage and replace as necessary.
Wheel Alignment InspectionINFOID:0000000005397062
PRELIMINARY INSPECTION
WARNING:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn rear suspension parts before
making any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-6, "
Inspection" .
4. Check the wheel bearing axial end play. Refer to FAX-6, "
On-Vehicle Inspection and Service" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the suspension member for any damage.
8. Check the vehicle height. Refer to FSU-19, "
Wheelarch Height (Unladen*)" .
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
• This type of alignment is re commended for any NISSAN vehicle.
• The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
• The alignment machine itself should be ca pable of accepting any NISSAN vehicle.
• The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated. • Your alignment machine should be regularly calibrated in order to give correct information.
• Check with the manufacturer of your specific a lignment machine for their recommended Service/Cali-
bration Schedule.
THE ALIGNMENT PROCESS
IMPORTANT: Use only the alignment specifications listed in this Service Manual. Refer to FSU-17, "Wheel
Alignment (Unladen*)" .
1. When displaying the alignment settings, many alignm ent machines use “indicators”: (Green/red, plus or
minus, Go/No Go). Do NOT use these indicators.
• The alignment specifications programmed into your alignment machine that operate these indicators may not be correct.Axial end play : 0 mm (0 in)
Revision: January 20102010 Versa
MA-2
OIL FILTER : Removal and Installation ..................33
SPARK PLUG ........................................................ ...34
SPARK PLUG : Component ...................................34
SPARK PLUG : Removal and Installation ..............35
EVAP VAPOR LINES ............................................. ...36
EVAP VAPOR LINES : Checking EVAP Vapor
Line .........................................................................
36
CHASSIS AND BODY MAINTENANCE ............37
IN-CABIN MICROFILTER ...................................... ...37
IN-CABIN MICROFILTER : Removal and Installa-
tion ..........................................................................
37
EXHAUST SYSTEM ............................................... ...37
EXHAUST SYSTEM : Checking Exhaust System
HR16DE .............................................................. ...
37
EXHAUST SYSTEM : Checking Exhaust System
MR18DE .............................................................. ...
38
CVT FLUID ............................................................. ...38
CVT FLUID : Checking CVT Fluid ..........................38
CVT FLUID : Changing CVT Fluid ..........................39
CLUTCH FLUID ..................................................... ...39
CLUTCH FLUID : Air Bleeding Procedure ..............39
M/T OIL ................................................................... ...41
M/T OIL : Draining (RS5F91R) ...............................41
M/T OIL : Refilling (RS5F91R) ................................41
M/T OIL : Inspection (RS5F91R) ............................41
M/T OIL : Changing M/T Oil (RS6F94R) .................42
M/T OIL : Checking M/T Oil (RS6FF94R) ...............42
A/T FLUID .............................................................. ...42
A/T FLUID : Checking A/T Fluid .............................43
A/T FLUID : Changing A/T Fluid .............................43
WHEELS ................................................................. ...44
WHEELS : Balancing Wheels .................................44
WHEELS : Rotation ................................................44
BRAKE FLUID LEVEL AND LEAKS ..................... ...44
BRAKE FLUID LEVEL AND LEAKS : On Board In-
spection ...................................................................
44
BRAKE FLUID LEVEL AND LEAKS : Drain and
Refill ........................................................................
44
BRAKE LINES AND CABLES ............................... ...45
BRAKE LINES AND CABLES : Checking Brake
Line and Cables ................................................... ...
45
DISC BRAKE .......................................................... ...45
DISC BRAKE : On Board Inspection ......................45
DRUM BRAKE ....................................................... ...45
DRUM BRAKE : Inspection .....................................46
AXLE AND SUSPENSION PARTS ........................ ...46
AXLE AND SUSPENSION PARTS : Axle and
Suspension Parts ................................................. ...
47
DRIVE SHAFT ........................................................ ...47
DRIVE SHAFT : Drive Shaft ...................................47
LOCKS, HINGES AND HOOD LATCH .................. ...47
LOCKS, HINGES AND HOOD LATCH : Lubricat-
ing Locks, Hinges and Hood Latch .........................
48
SEAT BELT, BUCKLES, RETRACTORS, AN-
CHORS AND ADJUSTERS ................................... ...
48
SEAT BELT, BUCKLES, RETRACTORS, AN-
CHORS AND ADJUSTERS : Checking Seat
Belts, Buckles, Retractors, Anchors and Adjusters
...
48
Revision: January 20102010 Versa
MA-12
< SERVICE INFORMATION >
PERIODIC MAINTENANCE
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only
(1) After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belt if found
damaged or if the auto belt tensioner reading reaches the maximum limit.
(2) Maintenance-free item.
(3) After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months.
(4) Periodic maintenance is not required. However, if valve noise increases, inspect valve clearance.
Maintenance items and intervals with “*” are recommended by NISSAN for reliab le vehicle operation. The owner need not perform such
maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are
required.
Chassis and Body Maintenance
Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. L = Lubricate.
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference
Section - Page
or - Content Ti- tle
Perform at number of miles,
kilometers or months, which-
ever comes first. Miles x
1,000
(km x
1,000)
Months 7.5
(12) 6 15
(24) 12 22.5
(36) 18 30
(48) 24 37.5
(60) 30 45
(72) 36 52.5
(84) 42 60
(96) 48
Drive belt NOTE (1) I*EM-14
(HR)
EM-132
(MR)
Air cleaner filter [R][R]EM-17
(HR)
EM-136
(MR)
EVAP vapor lines I*I*MA-25
(HR)
MA-36
(MR)
Fuel lines I*I*FL-5
Fuel filter NOTE (2) —
Engine coolant NOTE (3) R*CO-12
(HR)
CO-36
(MR)
Engine oil RR R RRRRR LU-8
(HR)
LU-18
(MR)
Engine oil filter (Use genuine
oil filter or equivalent.) RR R RRRRR LU-9
(HR)
LU-20
(MR)
Spark plugs (Iridium/plati-
num - tipped type) Replace every 105,000 miles (169,000 km) EM-18
(HR)
EM-149
(MR)
Intake and exhaust valve
clearance* NOTE (4)
EM-114
(HR)
EM-223
(MR)
MAINTENANCE OPERATION MAINTENANCE INTERVAL
Reference Sec-
tion - Page or -
Content Title
Perform at number of miles, kilo-
meters or months, whichever
comes first. Miles x 1,000
(km x 1,000)
Months 7.5
(12)
6 15
(24)
12 22.5
(36)
18 30
(48)
24 37.5
(60)
30 45
(72)
36 52.5
(84)
42 60
(96)
48
B ra ke lin e s & cab le s IIII MA-45
Brake pads, rotors, drums & lin-
ings IIII
MA-45
MA-46
Manual transaxle oil or automatic
transaxle fluid IIIIMT-11
(RS5F91R)
MT-54
(RS6F94R)
AT- 1 7
(A/T)
C VT flu id NO TE (1) IIII CVT-15
(RE0F08B)
Steering gear & linkage, axle &
suspension parts II
PS-12
, MA-47
Tire rotation NOTE (2) WT-7
Fro n t d riv e s ha ft b oo ts IIII MA-47
Revision: January 20102010 Versa
MA-46
< SERVICE INFORMATION >
CHASSIS AND BODY MAINTENANCE
DRUM BRAKE : Inspection
INFOID:0000000005394848
INSPECTION
Lining Thickness Inspection
Check lining thickness.
Drum Inner Diameter Inspection
Check inner diameter of brake drum.
Measurement area: lining contact surface (center)
Wheel Cylinder Leakage Inspection
• Check wheel cylinder for brake fluid leakage.
• Check for wear, damage, and looseness. If any non-standard con- dition is found, replace it.
Other Inspections
Check the following:
• Inside of the drum for excessive wear, damage, and cracks.
• Lining for excessive wear, damage, and peeling.
• Shoe sliding surface for excessive wear and damage.
• Return spring for sagging.
• Check back plate for damage, cracks, and deforma tion. Replace back plate as necessary.
Replace applicable part as necessary.
AXLE AND SUSPENSION PARTS
Standard thickness (A) : Refer to BR-42,
"Rear Drum Brake"
Repair limit thickness (A) : Refer toBR-42,
"Rear Drum Brake"
SBR021A
Standard inner diameter : Refer toBR-42, "Rear
Drum Brake"
Repair limit inner diameter : Refer toBR-42, "Rear
Drum Brake"
SBR022A
WFIA0528E
Revision: January 20102010 Versa
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPS-5
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NOISE, VIBRATION AND HARSHN ESS (NVH) TROUBLESHOOTING
NVH Troubleshooting ChartINFOID:0000000005396933
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
PS-12PS-12PS-6PS-6PS-6PS-9
PS-12
,
PS-12PS-9PS-9PS-12
FAX-5, "
NVH Troubleshooting Chart
"
FSU-6, "
NVH Troubleshooting Chart
"
WT-5, "
NVH Troubleshooting Chart
"
WT-5, "
NVH Troubleshooting Chart
"
FAX-5, "
NVH Troubleshooting Chart
"
BR-5, "
NVH Troubleshooting Chart
"
Possible cause and SUSPECTED
PA R T S
Outer/Inner socket ball joint swinging torque
Outer/Inner socket ball joint end play
Steering wheel play
Steering gear pinion rotating torque
Improper steering wheel
Improper installation or looseness of tilt lock lever
Mounting loosenesss
Steering column deformation or damage
Improper installation or looseness of steering column
Steering linkage looseness
WHEEL HUB
SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
Symptom Noise
××× × ××××× ×
Shake ×××××××× ×
Vibration ××××× ××× ×
Shimmy ×××× ×××× ×
Shudder ×× ×××× ×
Revision: January 20102010 Versa
PS-6
< SERVICE INFORMATION >
STEERING WHEEL
STEERING WHEEL
On-Vehicle Inspection and ServiceINFOID:0000000005396934
CHECKING CONDITION OF INSTALLATION
• Check installation conditions of steering gear assembly, front suspension assembly, axle and steering col-
umn assembly.
• Check if movement exists when steering wheel is mo ved up and down, to the left and right and to the axial
direction.
• Check steering gear assembly mounting bolts and nuts for looseness. Refer to PS-12, "
Removal and Instal-
lation".
CHECKING STEERING WHEEL PLAY
• Turn steering wheel so that front wheels come to the straight-ahead position. Start engine and lightly turn
steering wheel to the left and right until front wheels start to move. Measure steering wheel movement on the
outer circumference.
• When the measurement value is outside the standard val ue, check backlash for each joint of steering col-
umn assembly and installation condition of steering gear assembly.
CHECKING NEUTRAL POSITION STEERING WHEEL
• Make sure that steering gear assembly, steering column assembly and steering wheel are installed in the correct position.
• Perform neutral position inspection after wheel alignment. Refer to SRS-2, "
Precaution for Supplemental
Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"".
• Set vehicle to the straight-ahead position and c onfirm steering wheel is in the neutral position.
• Loosen outer socket lock nut and turn inner socket to left and right equally to make fine adjustments if steer-
ing wheel is not in the neutral position.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Start engine.
3. Check steering wheel turning force when steering wheel has
been turned 360 ° from neutral position using Tool as shown.
4. If steering wheel turning force is out of the specification, refer to STC-27, "
Diagnosis Procedure".
CHECKING FRONT WHEEL TURNING ANGLE
Steering wheel axial end play : 0 mm (0 in)
Steering wheel play : 0 - 35 mm (0 - 1.38 in)
Tool number : — (J-44372)
Steering wheel
turning force : Less than 36 N (3.7 kg-f, 8.2 lb-f)
WGIA0180E
Revision: January 20102010 Versa
STEERING WHEELPS-7
< SERVICE INFORMATION >
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• Check front wheel turning angle after toe-in inspection. Place front wheels on turning radius gauges and rear wheels on stands.
Check the maximum inner and outer wheel turning angles for LH
and RH road wheels.
• With the engine at idle, turn steering wheel from full left stop to full right stop and measure the turning angles.
• Measure rack stroke if angles are outside the specified value.
• Disassemble steering gear assembly to check the cause that rack stroke is outside of the standard.
• Steering angles are not adjustable. Check steering gear assembly, steering column assembly and front suspension components for
wear or damage if any of the turning angles are different from the
specified value. Replace any of them, if any non-standard condi-
tion exists.
Removal and InstallationINFOID:0000000005396935
REMOVAL
NOTE:
When reconnecting spiral cable, secure cable with a tape so that case and rotating part keep aligned. This will
omit neutral position alignment procedure during spiral cable installation.
1. Set front wheels to straight-ahead position.
2. Remove driver air bag module. Refer to SRS-34
.
3. Remove steering wheel lock nut after steering is locked.
4. Remove steering wheel.
INSTALLATION
Installation is in the reverse order of removal.
FAA0016D
Inner wheel (Angle: A) Minimum 35 ° 00 ′ (35.0 °)
Nominal 38° 00′ (38.0 °)
Maximum 39 ° 00 ′ (39.0 °)
Outer wheel (Angle: B) 33° 00 ′ (33.0 °)
SGIA0055E
Rack stroke “L” : 65.0 mm (2.559 in)
WGIA0181E
Revision: January 20102010 Versa