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![NISSAN LATIO 2010 Service Repair Manual EM-32
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EXHAUST MANIFOLD
• Use Tool (A) to remove air fuel ratio sensor 1.
CAUTION:
Handle air fuel ratio sensor 1 carefully and avoid impacts.
NOTE:
The exhaust manifold NISSAN LATIO 2010 Service Repair Manual EM-32
< ON-VEHICLE REPAIR >[HR16DE]
EXHAUST MANIFOLD
• Use Tool (A) to remove air fuel ratio sensor 1.
CAUTION:
Handle air fuel ratio sensor 1 carefully and avoid impacts.
NOTE:
The exhaust manifold](/manual-img/5/57358/w960_57358-2390.png)
EM-32
< ON-VEHICLE REPAIR >[HR16DE]
EXHAUST MANIFOLD
• Use Tool (A) to remove air fuel ratio sensor 1.
CAUTION:
Handle air fuel ratio sensor 1 carefully and avoid impacts.
NOTE:
The exhaust manifold can be removed and installed without
removing the air fuel ratio sensor 1 (Disassembly of harness
connector is necessary).
7. Remove exhaust manifold side bolt of exhaust manifold stay.
8. Remove exhaust manifold. • Loosen nuts in the reverse of the order shown.
9. Remove gasket. CAUTION:
Cover engine openings to avoid entry of foreign materials.
10. Remove exhaust manifold cover from back of exhaust manifold.
INSPECTION AFTER REMOVAL
Mounting Surface Distortion
• Use suitable tools (A) and (B) to check distortion of exhaust mani- fold mounting surface as shown.
• Replace exhaust manifold if outside the limit.
INSTALLATION
Installation is in the reverse order of removal.
Exhaust Manifold
Tool number : KV10117100 ( — )
PBIC3654E
: Engine front
ALBIA0625ZZ
Limit : 0.3 mm (0.012 in)
PBIC3530J
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EXHAUST MANIFOLDEM-33
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1. Tighten exhaust manifold nuts to specification in two stages in
the numerical order shown.
2. Use Tool (A) to install the air fuel ratio sensor 1. CAUTION:
• Handle it carefully and avoid impacts.
• Before installing a new air fuel ratio sensor 1, clean theexhaust tube threads using suitable tool and approved
anti-seize lubricant.
• Do not over-tighten the air fu el ratio sensor 1. Doing so
may damage the air fuel rati o sensor 1, resulting in the
MIL coming on.
: Engine front
ALBIA0625ZZ
Tool number : KV10117100 ( — )
Tool number : — (J-43897-12)
Tool number : — (J-43897-18)
PBIC3654E
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CAMSHAFTEM-59
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CAMSHAFT
Exploded ViewINFOID:0000000005398067
Removal and InstallationINFOID:0000000005398068
CAUTION:
The rotation direction in the
text indicates all directions seen from the engine front.
REMOVAL
1. Remove timing chain. Refer to EM-49, "Removal and Installation".
2. Remove camshaft position sensor (PHASE) from rear end of cylinder head. CAUTION:
Handle it carefully and avoid impacts.
1. Camshaft bracket (No. 2 to 5) 2. Camshaft bracket (No.1) 3. Camshaft sprocket (EXH)
4. Camshaft sprocket (INT) 5. Cylinder head 6. Oil filter (for intake valve timing control)
7. Washer 8. Plug 9. Intake valve timing control solenoid valve
10. O-ring 11. O-ring 12. Camshaft position sensor (PHASE)
13. Valve lifter 14. Camshaft (INT) 15. Camshaft (EXH)
A. Refer to Installation procedure
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10. Install timing chain. Refer to
EM-49, "Removal and Installation".
11. Install the camshaft position sensor (PHASE) to NISSAN LATIO 2010 Service Repair Manual CAMSHAFTEM-65
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10. Install timing chain. Refer to
EM-49, "Removal and Installation".
11. Install the camshaft position sensor (PHASE) to](/manual-img/5/57358/w960_57358-2423.png)
CAMSHAFTEM-65
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10. Install timing chain. Refer to
EM-49, "Removal and Installation".
11. Install the camshaft position sensor (PHASE) to the rear end of cylinder head. • Tighten bolts with it seated completely.
12. Check and adjust valve clearance. Refer to EM-20, "
Inspection and Adjustment".
13. Installation of the remaining components is in the reverse order of removal.
InspectionINFOID:0000000005398069
INSPECTION AFTER REMOVAL
Oil Filter
• Make sure that there is no foreign material on the oil filter (1) and check it for clogging.
• Check the oil filter (1) for damage.
• If there is some damage, replace t he oil filter (1), the plug, and the
washer as a set.
CAUTION:
Do not reuse the washer.
Camshaft Runout
1. Put V-block on a precise flat table, and support No. 2 and 5 jour- nals of camshaft.
CAUTION:
Never support No. 1 journal (on the side of camshaft
sprocket) because it has a different diameter from the other
four locations.
2. Set a dial indicator vertically to No. 3 journal.
3. Turn camshaft to one direction with hands, and measure the camshaft runout on the dial indicator. (Total indicator reading)
4. If it exceeds the limit, replace camshaft.
Camshaft Cam Height
1. Measure the camshaft cam height with a micrometer (A).
2. If wear exceeds the limit, replace camshaft.
Camshaft Journa l Oil Clearance
CAMSHAFT JOURNAL DIAMETER
PBIC3693E
Standard and Limit:
Refer to EM-112, "
Camshaft".
PBIC2499E
Standard and Cam wear Limit:
Refer to EM-112, "
Camshaft".
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![NISSAN LATIO 2010 Service Repair Manual EM-84
< REMOVAL AND INSTALLATION >[HR16DE]
ENGINE ASSEMBLY
1. Remove front wheel sensor (LH and RH) for ABS from steering knuckle (if equipped). Refer to BRC-34,
"Removal and Installation" (ABS).
2. R NISSAN LATIO 2010 Service Repair Manual EM-84
< REMOVAL AND INSTALLATION >[HR16DE]
ENGINE ASSEMBLY
1. Remove front wheel sensor (LH and RH) for ABS from steering knuckle (if equipped). Refer to BRC-34,
"Removal and Installation" (ABS).
2. R](/manual-img/5/57358/w960_57358-2442.png)
EM-84
< REMOVAL AND INSTALLATION >[HR16DE]
ENGINE ASSEMBLY
1. Remove front wheel sensor (LH and RH) for ABS from steering knuckle (if equipped). Refer to BRC-34,
"Removal and Installation" (ABS).
2. Remove brake caliper assembly with piping connected fr om steering knuckle. Temporarily secure it on the
vehicle side with a rope to avoid load on it. Refer to BR-25, "
Component".
3. Remove drive shafts (LH and RH) from steering knuckle. Refer to FA X - 9 , "
Removal and Installation (Left
Side)" and FAX-10, "Removal and Installation (Right Side)".
4. Remove exhaust front tube. Refer to EX-6, "
Component".
5. Remove rear torque rod. NOTE:
A/T models shown.
6. Remove A/T cooler hoses from transmission (if equipped).
7. Preparation for the separation work of transaxle is as follows: • Remove transaxle joint bolts which pierce at oil pan (upper) lower rear side. Refer to EM-42, "
Compo-
nent".
Removal
1. Install engine slinger to cylinder head front left side (A) and rear
right side (B) and support the engine with a hoist.
2. Lift with a hoist and secure the engine in appropriate position.
3. Use a suitable tool (A) to securely support bottom of the engine and the transaxle assembly and simultaneously adjust hoist ten-
sion.
CAUTION:
Put a piece of wood or something similar as the supporting
surface, secure a completely stable condition.
PBIC3737E
PBIC3738E
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CYLINDER BLOCKEM-89
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CYLINDER BLOCK
Exploded ViewINFOID:0000000005398081
1. Crankshaft position sensor (POS) cover 2. Crankshaft position sensor (POS) 3. O-ring
4. Water drain plug 5. Cylinder block 6. Oil level gauge
7. Oil level gauge guide 8. O-ring 9. Knock sensor
PBIC3770E
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![NISSAN LATIO 2010 Service Repair Manual EM-90
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
Disassembly and Assembly
INFOID:0000000005398082
DISASSEMBLY
1. Remove cylinder head. Refer to EM-73, "Removal and Installation".
2. Remove k NISSAN LATIO 2010 Service Repair Manual EM-90
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
Disassembly and Assembly
INFOID:0000000005398082
DISASSEMBLY
1. Remove cylinder head. Refer to EM-73, "Removal and Installation".
2. Remove k](/manual-img/5/57358/w960_57358-2448.png)
EM-90
< DISASSEMBLY AND ASSEMBLY >[HR16DE]
CYLINDER BLOCK
Disassembly and Assembly
INFOID:0000000005398082
DISASSEMBLY
1. Remove cylinder head. Refer to EM-73, "Removal and Installation".
2. Remove knock sensor. CAUTION:
Carefully handle knock sensor avoiding shocks.
3. Remove crankshaft position sensor (POS) and cover. CAUTION:
• Avoid impacts such as a dropping.
• Never disassemble.
• Keep it away from metal particles.
• Never place the sensor where it is exposed to magnetism.
4. Remove piston and connecting rod assembly with the following procedure: • Before removing piston and connecting rod assembly, check the connecting rod side clearance. Refer toEM-97, "
Inspection".
a. Position crankshaft pin corresponding to connecting rod to be removed onto the bottom dead center.
b. Remove connecting rod cap.
c. Using a hammer handle or similar tool, push piston and connect- ing rod assembly out to the cylinder head side.
CAUTION:
• Be careful not to damage matching surface with connect-ing rod cap.
• Be careful not to damage the cylinder wall and crankshaft pin, resulting from an inte rference of the connecting rod
big end.
5. Remove connecting rod bearings. CAUTION:
Identify installation positions, and store them without mixing up.
6. Remove piston rings from piston. • Before removing piston rings, check the piston ring side clearance. Refer to EM-97, "
Inspection".
• Use suitable tool (A).
CAUTION:
• When removing piston rings, be careful not to damagethe piston.
• Be careful not to damage piston rings by expanding
them excessively.
10. Oil pressure switch 11. Top ring12. Second ring
13. Oil ring 14. Piston pin15. Piston
16. Connecting rod 17. Connecting rod bearing (upper) 18. Main bearing (upper)
19. Thrust bearing 20. Crankshaft key21. Connecting rod cap bolt
22. Connecting rod cap 23. Connecting rod bearing (lower) 24. Main bearing (lower)
25. Crankshaft 26. Pilot converter (A/T models) 27. Signal plate
28. Rear oil seal 29. Drive plate (A/T models)30. Reinforcement plate (A/T models)
31. Flywheel (M/T models) 32. Main bearing cap33. Main bearing cap bolt
A. Refer to Assembly procedure B. Refer to Assembly procedure
KBIA3365J
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18. Install knock sensor (1).
• Install connectors so that they are positioned towards the rearof the engine NISSAN LATIO 2010 Service Repair Manual CYLINDER BLOCKEM-97
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18. Install knock sensor (1).
• Install connectors so that they are positioned towards the rearof the engine](/manual-img/5/57358/w960_57358-2455.png)
CYLINDER BLOCKEM-97
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18. Install knock sensor (1).
• Install connectors so that they are positioned towards the rearof the engine.
CAUTION:
• Never tighten bolt while holding the connector.
• If any impact by dropping is applied to knock sensor,
replace it with a new one.
NOTE:
• Make sure that there is no foreign material on the cylinder
block mating surface and the back surface of knock sensor.
• Make sure that knock sensor does not interfere with other parts.
19. Install crankshaft position sensor (POS) and cover. • Tighten bolts with it seated completely.
20. For the oil level gauge guide (1), fix the position (B) shown to the water inlet clip (A) after inserting to the cylinder block side.
21. Assembly is in the reverse order of disassembly after this step.
InspectionINFOID:0000000005398083
CRANKSHAFT END PLAY
• Measure the clearance between thrust bearings and crankshaft arm when crankshaft is moved fully forward or backward with a dial
indicator (A).
• If the measured value exceeds the limit, replace thrust bearings, and measure again. If it still exceeds the limit, replace crankshaft
also.
CONNECTING ROD SIDE CLEARANCE
• Measure the side clearance between connecting rod and crank-shaft arm with a feeler gauge (A).
• If the measured value exceeds the limit, replace connecting rod, and measure again. If it still exceeds the standard, replace crank-
shaft also.
PISTON TO PISTON PIN OIL CLEARANCE
Piston Pin Hole Diameter
: Engine front
PBIC3754E
PBIC3755E
Standard and Limit : Refer to EM-116, "Cylinder Block".
PBIC3762E
Standard : Refer to EM-116, "Cylinder Block".
PBIC3763E
Revision: January 20102010 Versa