a malfunction. Temporary malfunctions may cause the service engine
soon
indicator to illuminate. Examples are:
1. The vehicle has run out of fuel—the engine may misfire or run poorly.
2. Poor fuel quality or water in the fuel—the engine may misfire or run
poorly.
3. The fuel cap may not have been securely tightened. SeeFuel filler
capin this chapter.
4. Driving through deep water—the electrical system may be wet.
These temporary malfunctions can be corrected by filling the fuel tank
with good quality fuel, properly tightening the fuel cap or letting the
electrical system dry out. After three driving cycles without these or any
other temporary malfunctions present, the service engine soon
indicator should stay off the next time the engine is started. A driving
cycle consists of a cold engine startup followed by mixed city/highway
driving. No additional vehicle service is required.
If the service engine soon
indicator remains on, have your vehicle
serviced at the first available opportunity. Although some malfunctions
detected by the OBD-II may not have symptoms that are apparent,
continued driving with the service engine soon
indicator on can
result in increased emissions, lower fuel economy, reduced engine and
transmission smoothness, and lead to more costly repairs.
Readiness for Inspection/Maintenance (I/M) testing
Some state/provincial and local governments may have
Inspection/Maintenance (I/M) programs to inspect the emission control
equipment on your vehicle. Failure to pass this inspection could prevent
you from getting a vehicle registration. Your vehicle may not pass the I/M
test if the service engine soon
indicator is on or not working
properly (bulb is burned out), or if the OBD-II system has determined
that some of the emission control systems have not been properly
checked. In this case, the vehicle is considered not ready for I/M testing.
If the service engine soon
indicator is on or the bulb does not
work, the vehicle may need to be serviced. Refer to the On board
diagnostics (OBD-II) description in this chapter.
If the vehicle’s engine or transmission has just been serviced, or the
battery has recently run down or been replaced, the OBD-II system may
indicate that the vehicle is not ready for I/M testing. To determine if the
vehicle is ready for I/M testing, turn the ignition key to the on position
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MOTORCRAFT PART NUMBERS
Component 4.6L V8 engine
Air filter element FA-1783
Fuel filter FG-1114
Battery-standard BXT-65–650
Battery-heavy duty BXT-65–750
Oil filter FL-820-S
Oil filter (with oil cooler ) FL-910
Spark plugs
1
1
For spark plug replacement, see your authorized dealer. Refer to
scheduled maintenance informationfor the appropriate intervals for
changing the spark plugs.
Replace the spark plugs with ones that meet Ford material and
design specifications for your vehicle, such as Motorcraftor
equivalent replacement parts. The customer warranty may be
void for any damage to the engine if such spark plugs are not
used.
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Item Capacity Ford part nameFord part number / Ford
specification
Engine oil 6.0 quarts (5.7L)•MotorcraftSAE
5W-20 Premium
Synthetic Blend Motor
Oil (US)
•MotorcraftSAE 5W20
Full Synthetic Motor Oil
(US)
•MotorcraftSAE
5W-20 Super Premium
Motor Oil (Canada)
•MotorcraftSAE
5W-20 Synthetic Motor
Oil (Canada)
2
•XO-5W20-QSP (US)
•XO-5W20-QFS (US)
•CXO-5W20-LSP12 (Canada)
•CXO-5W20-LFS12 (Canada) /
WSS-M2C930-A with API
Certification Mark
Hinges, latches, striker
plates, fuel filler door
hinge and seat tracks— Multi-Purpose GreaseXG-4 or XL-5 /
ESB-M1C93-B
Lock cylinders —MotorcraftPenetrating
and Lock LubricantXL-1 /
None
Power steering fluidBetween MIN and
MAX on reservoirMotorcraft
MERCONVATFXT-5-QM /
MERCONV
Automatic transmission
fluid (4R75E)13.9 quarts
(13.2L)
3
Motorcraft
MERCONLV AT F
4
XT-10-QLV /
MERCONLV
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Item Capacity Ford part nameFord part number / Ford
specification
Rear axle fluid
5
5.0 pints (2.4L)
6,7
MotorcraftSAE 80W-90
Premium Rear Axle
LubricantXY-80W90-QL /
WSP-M2C197-A
Rear axle fluid
(Police)
5
MotorcraftSAE
75W-140 Synthetic Rear
Axle LubricantXY-75W140- QL /
WSL-M2C192-A
Windshield washer fluidFill to line on
reservoirMotorcraftPremium
Windshield Washer
ConcentrateZC-32-A /
WSB-M8B16-A2
Fuel tank19.0 gallons
(71.9L)——
1Add the coolant type originally equipped in your vehicle.2Use of synthetic or synthetic blend motor oil is not mandatory. Engine oil need only meet the
requirements of Ford specification WSS-M2C930-A and the API Certification mark.3Indicates only approximate dry-fill capacity. Some applications may vary based on cooler size and
if equipped with an in-tank cooler. The amount of transmission fluid and fluid level should be set
by the indication on the dipstick’s normal operating range. Police or Handling Package refill
capacity- 12.8 quarts (12.1L).4Use of any fluid other than the recommended fluid may cause transmission damage. Refer to
scheduled maintenance informationto determine the correct service interval.5Rear axles are considered lubricated for life when the vehicle is used for normal service. For
severe duty requirements, seeExceptions and/or Special Operating Conditionsinscheduled
maintenance information.6Service refill capacities are determined by filling the rear axle 1/4 inch to 9/16 inch (6 mm to
14 mm) below the bottom of the filler hole.7Add 4 oz. (118 ml) of Additive Friction Modifier XL-3 or equivalent meeting Ford specification
EST-M2C118-A for complete refill of Traction-Lok rear axles.
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ENGINE DATA
Engine 4.6L V8 engine 4.6L FFV V8 engine
Cubic inches 281 281
Required fuel 87 octane 87 octane or Ethanol
(E85)
Firing order 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Ignition system Coil on plug Coil on plug
Spark plug gap 0.052–0.056 inch
(1.32–1.42 mm)0.041–0.047 inch
(1.04–1.20 mm)
Compression ratio 9.4:1 9.4:1
Engine drivebelt routing
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Aftermarket equipment installation
Ford has developed aPolice Interceptor Modifier Guideto assist the
vehicle modifier in safely installing police equipment into the vehicle.
The guide provides detailed information on the location of key vehicle
components that must be untouched and warnings for other areas where
caution must be exercised. The Modifier Guide is available for
downloading, free of charge, from www.fleet.ford.com.
When installing aftermarket equipment, avoid using fasteners that are too
long for the application or are in an area which might damage vehicle
components, including wiring, brake lines, fuel tank and lines, powertrain
components, exhaust system and suspension.
Also, do not make electrical connections to vehicle electrical systems not
specifically designed for aftermarket equipment installations. Refer to the
“Wiring Diagram Manual” for electrical system information.
Do not install any components into the powertrain control module
(PCM) or PCM harness. Connecting into this system may affect engine
and transmission operation.
As an example: connection of aftermarket electrical equipment into the
brake light circuit or any other circuit which is connected to the PCM,
anti-lock brake computer, airbag system or any other vehicle system
which will cause vehicle malfunction.
WARNING:Contact during a crash with aftermarket equipment
in a vehicle can result in a personal injury.
WARNING:Installation of prisoner barriers may increase the
risk of injury to front seat occupants if the vehicle is impacted
from the rear at high speeds. This risk should be balanced, by the law
enforcement agency, against the risk of injury to the Officer associated
with prisoner transport.
Trunk Pack™ and trunk loading
WARNING:Ford recommends that police equipment be both
secured and laterally aligned. Hard, stiff or sharp objects,
especially when not secured or properly located, pose a risk to the fuel
tank and back seat occupants in the event of a high speed rear impact.
After-market organizers that do not adequately deform in rear-impacts
can themselves become injury-producing objects. When locating,
securing and mounting police equipment, please review theTrunk
Equipment Mounting Guide,available on the www.cvpi.com website,
which provides recommended fastener mounting types and locations.
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WARNING:Following the trunk packing considerations, also on
the www.fleet.ford.com website, is the most meaningful method
of reducing risk. If your department practice is inconsistent with the
Trunk Packing Considerations, then Ford suggests that you consider
purchasing an optional drop-in Trunk Pack™ to further reduce the risk
of injury resulting from police equipment pushing forward into the
back seat and/or fuel tank in the event of a high-speed rear impact.
The Trunk Pack™ provides more flexibility to officers transporting
police equipment than the trunk packing considerations.
To improve trunk packing by police agencies, Ford has made the
following items available:
•Trunk Pack™ – a drop-in box with a tough plastic shell made of high
density Polyethylene (HDPE). It both aligns police equipment laterally
in the trunk and utilizes a puncture resistant lining on the forward
side of the box to reduce the risk of police equipment penetrating into
the fuel tank and/or back seat in high-speed rear impacts.
•Trunk Equipment Mounting Guide – an outline pattern with
recommended fastener mounting locations in the trunk. The guide can
be found in thePolice Interceptor Modifier Guideand on the
Internet at www.fleet.ford.com.
•Trunk packing considerations – the following guidelines are offered to
reduce the risk of unique police equipment items pushing through the
fuel tank and/or back seat (see our www.fleet.ford.com website for
more details).
Trunk Packing Considerations
A slogan has been developed to increase police agency awareness of the
importance of trunk packing.
’LOAD SAFE’
L-Lateral S-Soft
O-Orientation A-and
A-and F-Fixed
D-Direction E-Equipment
Equipment categories and placement
It is recognized that a wide variety of equipment is carried in the trunks
of police vehicles as noted above. This section addresses the inherent
risks of various types of equipment in the event of a high-speed rear
impact.
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This information is divided into three categories:
•Carrying not recommended
•Carry with caution
•Low risk items
WARNING: Carrying not recommended – The following
items have been observed in police vehicles and should
not be transported in a vehicle trunk– containers with gasoline,
loose ammunition, loose flares, loose fire extinguisher(s), loose 4-point
lug wrench, loose crowbars, loose axes and other loose equipment with
potential puncture capability in high speed rear end collisions.
Carry with caution –These items will require special packing or
mounting consideration and possibly use of the Trunk Pack™ as an
additional level of safety. Examples include (with proposed orientation):
fire extinguisher (fixed), lug wrench 4–point (fixed - vertical), rolotape
measuring wheel (fixed - vertical), safety flares (lateral orientation – in a
container), stop stick (lateral - mount on deck lid inner panel), shovel
(lateral - place at rear of trunk), shotgun and rifle (lateral - store in
case), baton (lateral - place at rear of trunk), ammunition (container).
Flares should be placed in a protective storage container (preferably soft
sided plastic). Flares with spikes attached should be laterally oriented in
the trunk area.
1.Spare tire special considerations –The safest location for the
spare tire, jack and lug wrench is the production location on the forward
package shelf above the rear axle. If unable to mount there, the next
safest location for the spare tire is mounted vertically inside the Trunk
Pack™ using the J-bolt attachment device provided with the Trunk
Pack™. The jack and lug wrench should be stored in the rearward
compartment of the Trunk Pack™.
2.Electronic Equipment –The safest location for the electronic
equipment is on the trunk forward package shelf. Some equipment can
be mounted in the side shelf areas, but it must not protrude into the fuel
tank area in a crash (noted in Trunk Equipment Mounting Guide). The
optional Complete Police Prep Package is available to facilitate packaging
of electronic components with a sliding tray for the forward package
shelf and side compartments in the right and left shelf area. All
equipment should be located and mounted using theTrunk Equipment
Mounting Guidefor proper positioning of fasteners. This guide can be
accessed on the www.fleet.ford.com website. The sliding tray can also be
used, depending on size, to properly store parts with rigid and sharp
edges.
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