2010 JAGUAR XFR drive transfer

1 Inlet camshafts 2 Exhaust camshaft 3 Inverted tooth timing chain 4 Nylon chain guide 5 Auxiliary chain tensioner 6 Auxiliary drive chain 7 Oil pump drive 8 Auxiliary drive camshaft 9 Timing chain tensioner 10 Tensioner lever 11 VCT unit 12 VCT solenoids The lightweight valve train provides good economy and noise levels and is chain driven from the crankshaft.

Double overhead camshafts on each cylinder head operate the valves. For each cylinder head, an inverted tooth timing chain
transfers drive from the crankshaft to the VCT (variable camshaft timing) unit on the front of each camshaft. Graded tappets
enable setting of inlet and exhaust valve clearances.

Each timing chain has a hydraulic tensioner operated by engine oil pressure. The chain tensioners incorporate a ratchet
mechanism, which maintains tension while the engine is stopped to eliminate start-up noise. The chains are lubricated with
engine oil from jets located at the front of the engine block. Nylon chain guides control chain motion on the drive side. VALVE TRAIN

13 Bypass valve 14 SC 15 Gasket 16 RH intake manifold 17 M08 x 30 mm crew (3 off) 18 M08 x 50 mm screw 19 N.H. pad 20 M6 x 15 mm screw (4 off) 21 M08 x 45 mm screw (4 off) 22 RH charge air cooler 23 M08 x 150 mm screw Supercharger

The SC is a Roots blower with high angle helix rotors driven at 2.1 x engine speed by the secondary belt of the accessory drive.
The two rotors of the SC are contained in a housing. The ends of the rotors are supported in bearings in the front cover and the bearing plate. A rear cover seals the bearing plate and incorporates a filler/level plug for lubricant. A pulley transfers power
from the accessory drive to the shaft of one of the rotors.

A pneumatic actuator on the front cover is attached to a by-pass valve in the housing. The bypass valve regulates a flow of air
from the outlet of the SC back to the inlet side of the rotors, to control the outlet pressure of the SC. Hoses connect the pneumatic actuator to the throttle T-piece of the air ducts, upstream of the electric throttle, and to the front cover, downstream
of the electric throttle. A lever connects the actuating rod of the pneumatic actuator to the shaft of the bypass
valve. A screw in the front cover limits movement of the lever in the closed direction to allow calibration of the SC output. The front cover also incorporates:

The SC air inlet and mounting face for the electric throttle. A connector stub for the part load breather.
A MAP (manifold absolute pressure) sensor.
A connector stub for a hose from the EVAP (evaporative emission) canister purge valve.
Intake Manifolds

Each intake manifold is attached to the SC with three screws and a bolt. Two dowels ensure correct alignment of each intake manifold. The RHD (right-hand drive) intake manifold incorporates a connection port for the noise feedback system. The LH intake manifold incorporates:
A connector stub for the brake vacuum system.
A MAPT (manifold absolute pressure and temperature) sensor.

TCM (transmission control module) 6 Diagnostic socket 7 Instrument cluster 8 JaguarDrive selector 9 Clockspring 10 Steering wheel audio switches 11 Downshift paddle switch 12 Upshift paddle switch 13 ECM (engine control module)


POWER FLOWS System Operation

Operation of the transmission is controlled by the TCM (transmission control module), which electrically activates various
solenoids to control the transmission gear selection. The sequence of solenoid activation is based on programmed information
in the TCM memory and physical transmission operating conditions such as vehicle speed, throttle position, engine load and JaguarDrive selector position.



Item Description 1 Torque input from engine 2 Torque converter lock-up clutch 3 Single web planetary gear carrier 4 Single web planetary gears 5 Single web sunwheel 1 6 Double web sunwheel 2 7 Double web planetary gears - long 8 Double web planetary gear carrier 9 Double web planetary gears - short 10 Double web sunwheel 3 11 Torque output from transmission A Multiplate clutch B Multiplate clutch C Multiplate brake D Multiplate brake E Multiplate clutch Engine torque is transferred, via operation of single or combinations of clutches to the 2 planetary gear trains. Both gear trains
are controlled by reactionary inputs from brake clutches to produce the 6 forward gears and 1 reverse gear. The ratios are as
follows: www.JagDocs.com

1 Blades 2 Stator held – fluid flow redirected 3 Stator rotates freely 4 Roller 5 Converter at coupling speed 6 Fluid flow from turbine 7 Converter multiplying 8 Fluid flow from impeller 9 Drive from engine 10 Impeller 11 Stator 12 Turbine 13 Output to transmission Fluid emitted from the impeller acts on the turbine. If the turbine is rotating at a slower speed than the fluid from the impeller,
the fluid will be deflected by the turbine blades in the path 'A'. The fluid is directed at and deflected by the stator blades from
path 'B' to path 'C'. This ensures that the fluid is directed back to the pump in the optimum direction. In this condition the
sprag clutch is engaged and the force of the fluid on the stator blades assists the engine in rotating the impeller.

As the rotational speed of the engine and therefore the turbine increases, the direction of the fluid leaving the turbine changes
to path 'D'. The fluid is now directed from the turbine to the opposite side of the stator blades, rotating the stator in the
opposite direction. To prevent the stator from resisting the smooth flow of the fluid from the turbine, the sprag clutch releases,
allowing the stator to rotate freely on its shaft.

When the stator becomes inactive, the torque converter no longer multiplies the engine torque. When the torque converter
reaches this operational condition it ceases to multiply the engine torque and acts solely as a fluid coupling, with the impeller
and the turbine rotating at approximately the same speed.

The stator uses a sprag type, one way, freewheel clutch. When the stator is rotated in a clockwise direction the sprags twist
and are wedged between the inner and outer races. In this condition the sprags transfer the rotation of the outer race to the
inner race which rotates at the same speed. www.JagDocs.com

1 Sprags 2 Inner race 3 Outer race 4 Sprag and cage assembly 5 Sprag outer race 6 Sprag inner race 7 Retaining ring The free wheel clutch can perform three functions; hold the stator stationary, drive the stator and free wheel allowing the
stator to rotate without a drive output. The free wheel clutch used in the ZF 6HP28 transmission is of the sprag type and
comprises an inner and outer race and a sprag and cage assembly. The inner and outer races are pressed into their related
components with which they rotate. The sprag and cage assembly is located between the inner and outer races.

The sprags are located in a cage which is a spring which holds the sprags in the 'wedge' direction and maintains them in
contact with the inner and outer races.

Referring to the illustration, the sprags are designed so that the dimension 'B' is larger than the distance between the inner
and outer race bearing surfaces. When the outer race rotates in a clockwise direction, the sprags twist and the edges across
the dimension 'B' wedge between the races, providing a positive drive through each sprag to the inner race. The dimension 'A'
is smaller than the distance between the inner and outer race bearing surfaces. When the outer race rotates in an
anti-clockwise direction, the dimension 'A' is too small to allow the sprags to wedge between the races, allowing the outer
race to rotate freely.

On the illustration shown, when the outer race is rotated in a clockwise direction, the sprags twist and are 'wedged' between
the inner and outer races. The sprags then transfer the rotation of the outer race to the inner race, which rotates at the same
speed.

Lock-Up Clutch Mechanism

The TCC (torque converter clutch) is hydraulically controlled by an EPRS, which is controlled by the TCM. This allows the torque converter to have three states of operation as follows:
• Fully engaged
• Controlled slip variable engagement
• Fully disengaged.

The TCC is controlled by two hydraulic spool valves located in the valve block. These valves are actuated by pilot pressure supplied via a solenoid valve which is also located in the valve block. The solenoid valve is operated by PWM (pulse width One Way Free Wheel Clutch – Typical

1 Securing ring 2 Shaft oil seal 3 O-ring seal 4 Pump housing 5 Ring gear 6 Crescent spacer 7 Roller bearing 8 Impeller 9 Centering pin 10 Spring washer 11 Outlet port (high pressure) 12 Inlet port (low pressure) The pump comprises a housing, a crescent spacer, an impeller and a ring gear. The housing has inlet and outlet ports to direct
flow and is located in the intermediate plate by a centering pin. The pump action is achieved by the impeller, ring gear and
crescent spacer.

The crescent spacer is fixed in its position by a pin and is located between the ring gear and the impeller. The impeller is
driven by drive from the torque converter hub which is located on a needle roller bearing in the pump housing. The impeller
teeth mesh with those of the ring gear. When the impeller is rotated, the motion is transferred to the ring gear which rotates
in the same direction.

The rotational motion of the ring gear and the impeller collects fluid from the intake port in the spaces between the teeth.
When the teeth reach the crescent spacer, the oil is trapped in the spaces between the teeth and is carried with the rotation
of the gears. The spacer tapers near the outlet port. This reduces the space between the gear teeth causing a build up of fluid
pressure as the oil reaches the outlet port. When the teeth pass the end of the spacer the pressurized fluid is released into
the outlet port.

The fluid emerging from the outlet port is passed through the fluid pressure control valve. At high operating speeds the
pressure control valve maintains the output pressure to the gearbox at a predetermined maximum level. Excess fluid is
relieved from the pressure control valve and is directed, via the main pressure valve in the valve block, back to the pump inlet
port. This provides a pressurized feed to the pump inlet which prevents cavitation and reduces pump noise.

DTC Description Possible Cause Action P0967-12
Pressure Control Solenoid B
Control Circuit High - Circuit
Short to Battery
Pressure control solenoid
2 Circuit Short to Power Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0968-14
Pressure Control Solenoid C
Control Circuit / Open -
Circuit Short to Ground or
Open
Pressure control solenoid
3 Circuit Short to Ground
or Open Circuit Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0970-11
Pressure Control Solenoid C
Control Circuit Low - Circuit
Short to Ground
Pressure control solenoid
3 Circuit Short to Ground Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0971-12
Pressure Control Solenoid C
Control Circuit High - Circuit
Short to Battery
Pressure control solenoid
3 Circuit Short to Power Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0972-22
Shift Solenoid A Control
Circuit Range/Performance -
signal amplitude >
maximum
Pressure control solenoid
1 current too large Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0973-11
Shift Solenoid A Control
Circuit Low - Circuit Short to
Ground
Shift solenoid A control
Circuit Short to Ground Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0973-14
Shift Solenoid A Control
Circuit Low - Circuit Short to
Ground or Open
Pressure control solenoid
1 Circuit Short to Ground
or Open Circuit Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0973-1A
Shift Solenoid A Control
Circuit Low - Circuit
Resistance Below Threshold
Shift Solenoid A control
circuit resistance below
threshold Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0973-1E
Shift Solenoid A Control
Circuit Low - Circuit
Resistance Out Of Range
Shift Solenoid A control
circuit resistance out of
range Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P0976-11
Shift Solenoid B Control
Circuit Low - Circuit Short to
Ground
Solenoid valve 2 Circuit
Short to Ground Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P0976-14
Shift Solenoid B Control
Circuit Low - Circuit Short to
Ground or Open
Solenoid valve 2 Circuit
Short to Ground or Open
Circuit Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P1674-04
Control Module Software
Corrupted - System Internal
Failures
System internal failures Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P1674-48
Control Module Software
Corrupted - Supervision
Software Failure
Supervision software
failure Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P1707-07 Transfer Case Neutral or
Park/Neutral Indication
Circuit - commanded
position not reachable
Transfer case neutral or
park/neutral indication
circuit - mechanical
failures Clear the DTC. Test drive the Vehicle, engaging and
disengaging the parking lock several times. If the DTC
recurs, check parking lock components and replace as
required. If no faulty park lock component is found
Clear DTC and the DTC returns suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P1707-72 Transfer Case Neutral or
Park/Neutral Indication
Circuit - Actuator Stuck Open
Transfer case neutral or
park/neutral indication
circuit - Actuator stuck
open Clear the DTC. Test drive the Vehicle, engaging and
disengaging the parking lock several times. If the DTC
recurs, check parking lock components and replace as
required. If no faulty park lock component is found
Clear DTC and the DTC returns suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index

DTC Description Possible Cause Action P1707-77 Transfer Case Neutral or
Park/Neutral Indication
Circuit - commanded
position not reachable
Commanded position not
reachable Clear the DTC. Test drive the Vehicle, engaging and
disengaging the parking lock several times. If the DTC
recurs, check parking lock components and replace as
required. If no faulty park lock component is found
Clear DTC and the DTC returns suspect the
Transmission control module. Install a new
Transmission control module as required, refer to the
new module/component installation note at the top of
the DTC Index P2700-07 Transmission Friction
Element A Apply Time
Range/Performance -
Mechanical Failures
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P2701-07 Transmission Friction
Element B Apply Time
Range/Performance -
Mechanical Failures
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P2702-07 Transmission Friction
Element C Apply Time
Range/Performance -
Mechanical Failures
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P2703-07 Transmission Friction
Element D Apply Time
Range/Performance -
Mechanical Failures
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P2704-07 Transmission Friction
Element E Apply Time
Range/Performance -
Mechanical Failures
Gear Ratio Monitoring.
Mechanical Failures Check and correct oil level. Clear DTC. If code
re-detects suspect Transmission (Gearbox) internal
fault. Install a new Transmission as required, refer to
the new module/component installation note at the top of the DTC Index P2713-04 Pressure Control Solenoid D
- System Internal Failures
System internal failures Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P2713-48 Pressure Control Solenoid D
- Supervision Software
Failure
Supervision software
failure Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P2716-22
Pressure Control Solenoid D
Electrical - signal amplitude
> maximum
Pressure Control Solenoid
D Electrical signal
amplitude > maximum Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P2716-1A
Pressure Control Solenoid D
Electrical - Circuit Resistance
Below Threshold
Pressure control solenoid
D circuit resistance below
threshold Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P2716-1E
Pressure Control Solenoid D
Electrical - Circuit Resistance
Out Of Range
Pressure control solenoid
D circuit resistance out
of range Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P2718-14
Pressure Control Solenoid D
Control Circuit / Open -
Circuit Short to Ground or
Open
Pressure control solenoid
D Circuit Short to Ground
or Open Circuit Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the
top of the DTC Index P2720-11
Pressure Control Solenoid D
Control Circuit Low - Circuit
Short to Ground
Pressure control solenoid
D Circuit Short to Ground Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P2721-12
Pressure Control Solenoid D
Control Circuit High - Circuit
Short to Battery
Pressure control solenoid
D Circuit Short to Power Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index P2722-04 Pressure Control Solenoid E
- System Internal Failures
Pressure Control Solenoid
E system internal failures Suspect the Transmission control module. Install a
new Transmission control module as required, refer to
the new module/component installation note at the top of the DTC Index