2010 INFINITI QX56 service

PB-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000005239316
The Supplemental Restraint System such as “A IR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and w hether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SR and SB section of this Service Man-
ual.
WARNING:
• To avoid rendering the SRS inopera tive, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintent ional activation of the system. For re moval of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipmen t on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harn esses can be identified by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Unit or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or electri c power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers , always switch the Ignition OFF, disconnect the
battery, and wait at least 3 minu tes before performing any service.
Precaution Necessary for Steering W heel Rotation After Battery Disconnect
INFOID:0000000005239317
NOTE:
• This Procedure is applied only to models with Intelligent Key system and NATS (NISSAN ANTI-THEFT SYS-
TEM).
• Remove and install all control units after disconnecting both battery cables with the ignition knob in the
″LOCK ″ position.
• Always use CONSULT-III to perform self-diagnosis as a part of each function inspection after finishing work.
If DTC is detected, perform trouble diagnosis according to self-diagnostic results.
For models equipped with the Intelligent Key system and NATS, an electrically controlled steering lock mech-
anism is adopted on the key cylinder.
For this reason, if the battery is disconnected or if the battery is discharged, the steering wheel will lock and
steering wheel rotation will become impossible.
If steering wheel rotation is required when battery pow er is interrupted, follow the procedure below before
starting the repair operation.
OPERATION PROCEDURE
1. Connect both battery cables. NOTE:
Supply power using jumper cables if battery is discharged.
2. Use the Intelligent Key or mechanical key to turn the ignition switch to the ″ACC ″ position. At this time, the
steering lock will be released.
3. Disconnect both battery cables. The steering lock will remain released and the steering wheel can be rotated.
4. Perform the necessary repair operation.
Revision: April 20092010 QX56

PB-4
< PREPARATION >
PREPARATION
PREPARATION
PREPARATION
Commercial Service ToolINFOID:0000000005147931
The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
(Kent-Moore No.)
Tool name Description
(J-21177-A)
Brake drum clearance gauge Measuring rear rotor drum to parking
brake shoe clearance
Power tool Loosening bolts and nuts
WFIA0167E
PBIC0190E
Revision: April 20092010 QX56

PARKING BRAKE SYSTEMPB-5
< ON-VEHICLE MAINTENANCE >
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ON-VEHICLE MAINTENANCE
PARKING BRAKE SYSTEM
On-Vehicle ServiceINFOID:0000000005147932
PEDAL STROKE
• When parking brake pedal is operated with the specified forc e, make sure the stroke is within the specified
number of notches. Check by listening and counting the ratchet clicks.
INSPECTION
• Make sure the components are attached pr operly, checking for looseness or backlash.
• Check parking brake pedal assembly for bends, damage and cracks, and replace if necessary.
• Check cable for wear and damage, and replace if necessary.
• Check parking brake warning lamp switch for malfunction, and replace if necessary. Refer to BCS-38, "
Diag-
nosis Procedure".
ADJUSTMENT
1. Remove the lower instrument panel LH. Refer to IP-14, "Exploded View".
2. Partially engage parking brake pedal to access adjusting nut.
3. Insert a deep socket wrench to rotate adjusting nut and loosen cable sufficiently. Then, disengage the parking brake pedal.
4. Remove the wheel and tire using power tool.
5. Remove the disc rotor and measure inner diameter at widest point using suitable tool.
6. Transfer measurement less 0.6 mm (0.024 in) to the parking brake shoes and adjust accordingly.
7. Using wheel nuts, secure the disc rotor to the hub to prevent it from tilting.
8. Rotate the disc rotor to make sure there is no drag.
9. Adjust cable as follows:
a. Operate pedal 10 or more times with a force of 490 N (50 kg-f, 110 lb-f).
b. Rotate adjusting nut with deep socket to adjust pedal stroke to specification.
c. With parking brake pedal completely disengaged, make sure there is no drag on the parking brake.
10. Install the disc rotor.
11. Install the wheel and tire using power tool. Pedal stroke : Refer to
PB-12, "
Parking Brake Control".
WFIA0165E
Tool number : — (J-21177-A)
Pedal stroke : Refer to PB-12, "
Parking Brake
Control".
WFIA0166E
Revision: April 20092010 QX56

PB-8
< ON-VEHICLE REPAIR >
PARKING BRAKE CONTROL
10. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-9, "Removal and
Installation".
11. Remove right and left rear cables retaining bolts and nuts, then remove right and left rear cables.
INSTALLATION
Installation is in the reverse order of removal.
• Adjust the parking brake. Refer to PB-5, "
On-Vehicle Service".
CAUTION:
Do not reuse adjusting nut after removing it.
Revision: April 20092010 QX56

PB-10
< ON-VEHICLE REPAIR >
PARKING BRAKE SHOE
• Check thickness of lining.
Disc Rotor Inner Diameter Inspection
• Check inner diameter insi de drum area of disc rotor.
Other Inspections
• Check shoe sliding surface on back plate for excessive wear and damage.
• Check anti-rattle pins for excessive wear and corrosion.
• Check return springs for sagging.
• Check adjuster for rough operation.
• When disassembling adjuster, apply PBC (Poly Butyl Cuprysil) grease or equivalent to the threads.
• Check either visually or with a vernier caliper to see if there is any excessive wear, cracks, or damage inside
drum area of disc rotor.
INSTALLATION
Installation is in the reverse order of removal.
• Apply brake grease to the specified points during assembly.
• Assemble adjuster so that threaded part expands when rotating it
in the direction shown by the arrow.
• Shorten adjuster by rotating it.
NOTE:
After replacing brake shoes or disc rotors, or if brakes do not function well, perform break-in operation as fol-
lows.
1. Adjust parking brake pedal stroke. Refer to PB-5, "
On-Vehicle Service".
2. Perform parking brake break-in operation by driving the vehicle forward under the following conditions: • Vehicle speed at 40 km/h (25 MPH)
• Apply parking brake with an operating forc e of 196 N (20.0 kg-f, 44.1 lb-f) set
• Apply parking brake for a period of 30 seconds
CAUTION:
• To prevent lining from getting too hot, allow a cool off period of approximately 5 minutes after every break-in operation.Standard thickness (A) : Refer to
PB-12, "
Parking
Brake".
Wear limit thickness (A) : Refer to PB-12, "
Parking
Brake".
SBR021A
Standard inner diameter : Refer to PB-12, "Park-
ing Brake".
Wear limit of inner diameter : Refer to PB-12, "
Park-
ing Brake".
SBR768A
SFIA0153E
Revision: April 20092010 QX56

PARKING BRAKE SHOEPB-11
< ON-VEHICLE REPAIR >
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• Do not perform excessive break-in operations, because it may cause uneven or early wear of lin- ing.
3. After break-in operation, check pedal stroke of parking brake. Readjust if it is no longer at the specified stroke. Refer to PB-5, "
On-Vehicle Service".
Revision: April 20092010 QX56

PB-12
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Parking BrakeINFOID:0000000005147936
Unit: mm (in)
Parking Brake ControlINFOID:0000000005147937
Typ eDisc rotor with inner drum
Brake lining Standard thickness (new)
3.79 ± 0.21 (0.149 ± 0.008)
Wear limit thickness 0.5 (0.020)
Drum inner diameter (disc) Standard inner diameter (new)
205 ± 0.13 (8.07 ± 0.01)
Wear limit of inner diameter 205.7 (8.10)
Control type Foot pedal
Number of notches [under force of 196 N (20.0 kg-f, 44.1 lb-f)] 3 – 4 notches
Number of notches when warning lamp switch comes on 1 notch
Revision: April 20092010 QX56

PCS
DIAGNOSIS AND REPAIR WORKFLOWPCS-3
< BASIC INSPECTION > [IPDM E/R]
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1. GET INFORMATION FOR SYMPTOM
Get the detailed information from the customer about the symptom (the condition and the environment when
the incident/malfunction occurred).
>> GO TO 2
2. CHECK DTC
1. Check DTC.
2. Perform the following procedure if DTC is displayed.
- Record DTC and freeze frame data.
- Erase DTC.
- Study the relationship between the cause detected by DTC and the symptom described by the customer.
3. Check related service bulletins for information.
Is any symptom described and any DTC detected?
Symptom is described, DTC is displayed>>GO TO 3
Symptom is described, DTC is not displayed>>GO TO 4
Symptom is not described, DTC is displayed>>GO TO 5
3. CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.
Connect CONSULT-III to the vehicle in “DATA MONI TOR” mode and check real time diagnosis results.
Verify relationship between the symptom and the condition when the symptom is detected.
>> GO TO 5
4. CONFIRM THE SYMPTOM
Confirm the symptom described by the customer.
Connect CONSULT-III to the vehicle in “DATA MONI TOR” mode and check real time diagnosis results.
Verify relationship between the symptom and the condition when the symptom is detected.
>> GO TO 6
5. PERFORM DTC CONFIRMATION PROCEDURE
Perform DTC Confirmation Procedure for the display ed DTC, and then check that DTC is detected again.
At this time, always connect CONSULT-III to the vehicle, and check diagnostic results in real time.
If two or more DTCs are detected, refer to BCS-54, "
DTCInspectionPriorityChart" and determine trouble
diagnosis order.
NOTE:
• Freeze frame data is useful if the DTC is not detected.
• Perform Component Function Check if DTC Confirmation Procedure is not included in Service Manual. This
simplified check procedure is an effective alternat ive though DTC cannot be detected during this check.
If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC Confirma-
tion Procedure.
Is DTC detected?
YES >> GO TO 8
NO >> Refer to GI-38, "
Intermittent Incident".
6. PERFORM BASIC INSPECTION
Perform a basic inspection of the IPDM E/R.
Inspection End>>GO TO 7
7. DETECT MALFUNCTIONING SYSTEM BY SYMPTOM
Detect malfunctioning system according to symptom in step 4, and determine the trouble diagnosis order
based on possible causes and symptom.
>> GO TO 8
Revision: April 20092010 QX56