DLK-152
< ECU DIAGNOSIS >[WITH INTELLIGENT KEY SYSTEM]
BCM (BODY CONTROL MODULE)
Te r m i n a lWire
color Signal name Signal
input/
output Measuring condition
Reference value or waveform
(Approx.)
Ignition
switch Operation or condition
1BR/W Ignition keyhole illumi-
nation Output OFFDoor is locked (SW OFF)
Battery voltage
Door is unlocked (SW ON) 0V
2SB Combination switch
input 5 Input ON
Lighting, turn, wiper OFF
Wiper dial position 4
3G/Y Combination switch
input 4 Input ONLighting, turn, wiper OFF
Wiper dial position 4
4Y Combination switch
input 3 Input ON
Lighting, turn, wiper OFF
Wiper dial position 4
5G/B Combination switch
input 2
Input ONLighting, turn, wiper OFF
Wiper dial position 4
6V Combination switch
input 1
9GR/R Rear window defogger
switch
Input ONRear window defogger switch
ON
0V
Rear window defogger switch
OFF 5V
10 G Hazard lamp flash Input OFF ON (opening or closing)
0V
OFF (other than above) Battery voltage
11 O Ignition switch (ACC
or ON)
InputACC or
ON Ignition switch ACC or ON
Battery voltage
12 R/L Front door switch RH Input OFF ON (open)
0V
OFF (closed) Battery voltage
13 GR Rear door switch RH Input OFF ON (open)
0V
OFF (closed) Battery voltage
15 L/W Tire pressure warning
check connector
Input OFF
—5V
18 P Remote keyless entry
receiver and optical
sensor (ground)
Output OFF
—0V
SKIA5291E
SKIA5292E
SKIA5291E
SKIA5292E
Revision: April 20092010 QX56
EC-18
< BASIC INSPECTION >[VK56DE]
INSPECTION AND ADJUSTMENT
With CONSULT-III
1. Check the VIN of the vehicle and note it. Refer to
GI-20, "Model Variation".
2. Turn ignition switch ON and engine stopped.
3. Select “VIN REGISTRATION ” in “WORK SUPPORT” mode.
4. Follow the instruction of CONSULT-III display.
Accelerator Pedal Released Position LearningINFOID:0000000005149059
DESCRIPTION
Accelerator Pedal Released Position Learning is an operation to learn the fully released position of the accel-
erator pedal by monitoring the accelerator pedal positi on sensor output signal. It must be performed each time
harness connector of accelerator pedal pos ition sensor or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON and wait at least 2 seconds.
3. Turn ignition switch OFF and wait at least 10 seconds.
4. Turn ignition switch ON and wait at least 2 seconds.
5. Turn ignition switch OFF and wait at least 10 seconds.
Throttle Valve Closed Position LearningINFOID:0000000005149060
DESCRIPTION
Throttle Valve Closed Position Learning is an operation to l earn the fully closed position of the throttle valve by
monitoring the throttle position sensor output signal . It must be performed each time harness connector of
electric throttle control actuator or ECM is disconnected.
OPERATION PROCEDURE
1. Make sure that accelerator pedal is fully released.
2. Turn ignition switch ON.
3. Turn ignition switch OFF wait at least 10 seconds. Make sure that throttle valve moves during above 10 seconds by confirming the operating sound.
Idle Air Volume LearningINFOID:0000000005149061
DESCRIPTION
Idle Air Volume Learning is an operation to learn the idle air volume that keeps each engine within the specific
range. It must be performed under any of the following conditions:
• Each time electric throttle control actuator or ECM is replaced.
• Idle speed or ignition timing is out of specification.
PREPARATION
Before performing Idle Air Volume Learning, make sure that all of the following conditions are satisfied.
Learning will be cancelled if any of the follo wing conditions are missed for even a moment.
• Battery voltage: More than 12.9V (At idle)
• Engine coolant temperature: 70 - 100 °C (158 - 212° F)
• Select lever: P or N
• Electric load switch: OFF (Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine is
start the headlamp will not be illuminated.
• Steering wheel: Neutral (Straight-ahead position)
• Vehicle speed: Stopped
• Transmission: Warmed-up
- With CONSULT-III: Drive vehicle until “ATF TEMP SE 1” in “DATA MONITOR” mode of “A/T” system indi- cates less than 0.9V.
- Without CONSULT-III: Drive vehicle for 10 minutes.
OPERATION PROCEDURE
Revision: April 20092010 QX56
EC-68
< FUNCTION DIAGNOSIS >[VK56DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
TP SEN 1-B1 [V]
××
• The throttle position sensor signal volt-
age is displayed. • TP SEN 2-B1 signal is converted by
ECM internally. Thus, it differs from
ECM terminal voltage signal.
TP SEN 2-B1 [V]
××
FUEL T/TMP SE
[ ° C] or [ °F] • The fuel temperature (determined by the
signal voltage of the fuel tank tempera-
ture sensor) is displayed.
INT/A TEMP SE
[ ° C] or [ °F] ×× • The intake air temperature (determined
by the signal voltage of the intake air
temperature sensor) is indicated.
EVAP SYS PRES
[V] • The signal voltage of EVAP control sys-
tem pressure sensor is displayed.
FUEL LEVEL SE [V] ו The signal voltage of the fuel level sen-
sor is displayed.
START SIGNAL
[ON/OFF] • Indicates start signal status [ON/OFF]
computed by the ECM according to the
signals of engine speed and battery volt-
age. • After starting the engine, [OFF] is dis-
played regardless of the starter signal.
CLSD THL POS
[ON/OFF] ×ו Indicates idle position [ON/OFF] comput-
ed by ECM according to the accelerator
pedal position sensor signal.
AIR COND SIG
[ON/OFF] ×ו Indicates [ON/OFF] condition of the air
conditioner switch as determined by the
air conditioner signal.
P/N POSI SW
[ON/OFF] ××
• Indicates [ON/OFF] condition from the
park/neutral position (PNP) signal.
PW/ST SIGNAL
[ON/OFF] ×ו [ON/OFF] condition of the power steering
system (determined by the signal voltage
of the power steering pressure sensor
signal) is indicated.
LOAD SIGNAL [ON/
OFF] ×ו Indicates [ON/OFF] condition from the
electrical load signal.
ON: Rear window defogger switch is ON
and/or lighting switch is in 2nd position.
OFF: Both rear window defogger switch
and lighting switch are OFF.
IGNITION SW
[ON/OFF] ×ו Indicates [ON/OFF] condition from igni-
tion switch signal.
HEATER FAN SW
[ON/OFF] ×
• Indicates [ON/OFF] condition from heat-
er fan switch signal.
BRAKE SW
[ON/OFF] • Indicates [ON/OFF] condition from the
stop lamp switch signal.
INJ PULSE-B1
[msec] • Indicates the actual fuel injection pulse
width compensated by ECM according to
the input signals. • When the engine is stopped, a certain
computed value is indicated.
INJ PULSE-B2
[msec]
IGN TIMING [BT-
DC] • Indicates the ignition timing computed by
ECM according to the input signals. • When the engine is stopped, a certain
value is indicated.
CAL/LD VALUE [%] • “Calculated load value” indicates the val-
ue of th
e current air flow divided by peak
air flow.
MASS AIRFLOW
[g·m/s] • Indicates the mass air flow computed by
ECM according to the signal voltage of
the mass air flow sensor.
Monitored item
[Unit] ECM IN-
PUT SIG-
NALS MAIN
SIGNALS Description
Remarks
Revision: April 20092010 QX56
EC-74
< COMPONENT DIAGNOSIS >[VK56DE]
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
COMPONENT DIAGNOSIS
TROUBLE DIAGNOSIS - SPECIFICATION VALUE
DescriptionINFOID:0000000005149081
The specification (SP) value indicates the tolerance of
the value that is displayed in “SPEC” of “DATA MONI-
TOR” mode with CONSULT-III during normal operation of the Engine Control System. When the value in
“SPEC” of “DATA MONITOR” mode is within the SP value, the Engine Control System is confirmed OK. When
the value in “SPEC” of “DATA MONITOR” mode is NOT within the SP value, the Engine Control System may
have one or more malfunctions.
The SP value is used to detect malfunctions that may af fect the Engine Control System, but will not light the
MIL.
The SP value will be displayed for the following three items:
• B/FUEL SCHDL (The fuel injection pulse width progr ammed into ECM prior to any learned on board correc-
tion)
• A/F ALPHA-B1/B2 (The mean value of air-fuel ratio feedback correction factor per cycle)
• MAS A/F SE-B1 (The signal voltage of the mass air flow sensor)
Testing ConditionINFOID:0000000005149082
• Vehicle driven distance: More than 5,000 km (3,107 miles)
• Barometric pressure: 98.3 - 104.3 kPa (1.003 - 1.064 kg/cm
2, 14.25 - 15.12 psi)
• Atmospheric temperature: 20 - 30 °C (68 - 86° F)
• Engine coolant temperature: 75 - 95 °C (167 - 203° F)
• Engine speed: Idle
• Transmission: Warmed-up
- After the engine is warmed up to normal operating temper ature, drive vehicle until “ATF TEMP SE 1” (A/T
fluid temperature sensor signal) indicates more than 60 °C (140° F).
• Electrical load: Not applied
- Rear window defogger switch, air conditioner switch, lighting switch are OFF. Steering wheel is straight
ahead.
Inspection ProcedureINFOID:0000000005149083
NOTE:
Perform “SPEC” in “DATA MONITOR” mode in maximum scale display.
1. Perform EC-13, "
Basic Inspection".
2. Confirm that the testing conditions indicated above are met.
3. Select “B/FUEL SCHDL”, “A/F ALPHA-B1”, “A/F ALPHA-B2” and “MAS A/F SE-B1” in “SPEC” of “DATA
MONITOR” mode with CONSULT-III.
4. Make sure that monitor items are within the SP value.
5. If NG, go to EC-75, "
Diagnosis Procedure".
Revision: April 20092010 QX56
EC-394
< COMPONENT DIAGNOSIS >[VK56DE]
ELECTRICAL LOAD SIGNAL
ELECTRICAL LOAD SIGNAL
DescriptionINFOID:0000000005149471
The electrical load signal (Headlamp switch signal, r
ear window defogger switch signal, etc.) is transferred
through the CAN communication line from BCM to ECM via IPDM E/R.
Diagnosis ProcedureINFOID:0000000005149472
1.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-I
1. Turn ignition switch ON.
2. Connect CONSULT-III and select “DATA MONITOR” mode.
3. Select “LOAD SIGNAL” and check indication under the following conditions.
OK or NG
OK >> GO TO 2.
NG >> GO TO 4.
2.CHECK LOAD SIGNAL CIRCUIT OVERALL FUNCTION-II
Check “LOAD SIGNAL” indication under the following conditions.
OK or NG
OK >> GO TO 3.
NG >> GO TO 5.
3.CHECK HEATER FAN SIGNAL CIRCUIT OVERALL FUNCTION
Select “HEATER FAN SW” and check indication under the following conditions.
OK or NG
OK >> INSPECTION END
NG >> GO TO 6.
4.CHECK REAR WINDOW DEFOGGER SYSTEM
Refer to DEF-4
.
>> INSPECTION END
5.CHECK HEADLAMP SYSTEM
Refer to EXL-7
, or EXL-9.
>> INSPECTION END
6.CHECK HEATER FAN CONTROL SYSTEM
Refer to HAC-47
.
Condition Indication
Rear window defogger switch: ON ON
Rear window defogger switch: OFF OFF
ConditionIndication
Lighting switch: ON at 2nd position ON
Lighting switch: OFF OFF
ConditionIndication
Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
Revision: April 20092010 QX56
ECM
EC-423
< ECU DIAGNOSIS > [VK56DE]
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LOAD SIGNAL • Ignition switch: ON
Rear window defogger switch is ON
and/or lighting switch is in 2nd.
ON
Rear window defogger switch is OFF
and lighting switch is OFF. OFF
IGNITION SW • Ignition switch: ON → OFF → ON ON → OFF → ON
HEATER FAN SW • Engine: After warming up, idle the
engine Heater fan control switch: ON ON
Heater fan control switch: OFF OFF
BRAKE SW • Ignition switch: ON Brake pedal: Fully released
OFF
Brake pedal: Slightly depressed ON
INJ PULSE-B1
INJ PULSE-B2 • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
2.0 - 2.8 msec
2,000 rpm 1.9 - 2.9 msec
IGN TIMING • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
10° - 20 ° BTDC
2,000 rpm 25° - 45 ° BTDC
CAL/LD VALUE • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
14% - 33%
2,500 rpm 12% - 25%
MASS AIRFLOW • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
3.0 - 9.0 g·m/s
2,500 rpm 9.0 - 28.0 g·m/s
PURG VOL C/V • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
(Accelerator pedal: Not depressed
even slightly, after engine starting.)
0%
2,000 rpm —
INT/V TIM (B1)
INT/V TIM (B2) • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
−5° - 5 °CA
2,000 rpm Approx. 0° - 20°CA
INT/V SOL (B1)
INT/V SOL (B2) • Engine: After warming up
• Selector lever: P or N
• Air conditioner switch: OFF
• No load Idle
0% - 2%
2,000 rpm Approx. 25% - 50%
AIR COND RLY • Engine: After warming up, idle the
engine Air conditioner switch: OFF
OFF
Air conditioner switch: ON
(Compressor: Operates) ON
FUEL PUMP RLY • For 1 second after turning ignition switch ON
•
E
ngine running or cranking ON
• Except above conditions OFF
VENT CONT/V • Ignition switch: ON OFF
THRTL RELAY • Ignition switch: ON ON
COOLING FAN • Engine: After warming up, idle the
engine
• Air conditioner switch: OFF Engine coolant temperature: 99
°C
(210 °F) or less OFF
Engine coolant temperature: 100 °C
(212 °F) or more HI
HO2S2 HTR (B1)
HO2S2 HTR (B2) • Engine speed: Below 3,600 rpm after the following conditions are met.
- Engine: After warming up
- Keeping the engine speed between 3,500 and 4,000 rpm for 1 minute and
at idle for 1 minute under no load ON
• Engine speed: Above 3,600 rpm OFF
MONITOR ITEM
CONDITION SPECIFICATION
Revision: April 20092010 QX56
FUEL PRESSUREEC-489
< ON-VEHICLE MAINTENANCE > [VK56DE]
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ON-VEHICLE MAINTENANCE
FUEL PRESSURE
Fuel Pressure CheckINFOID:0000000005149507
FUEL PRESSURE RELEASE
With CONSULT-IIl
1. Turn ignition switch ON.
2. Perform “FUEL PRESSURE RELEASE” in
“WORK SUPPORT” mode with CONSULT-IIl.
3. Start engine.
4. After engine stalls, crank it two or three times to release all fuel pressure.
5. Turn ignition switch OFF.
Without CONSULT-IIl
1. Remove fuel pump fuse located in IPDM E/R.
2. Start engine.
3. After engine stalls, crank it two or three times to release all fuel pressure.
4. Turn ignition switch OFF.
5. Reinstall fuel pump fuse after servicing fuel system.
FUEL PRESSURE CHECK
CAUTION:
• Before disconnecting fuel line, release fuel pressure from fuel line to eliminate danger.
• Be careful not to scratch or get the fuel hose connection area dirty when servicing, so that the quick connector o-ring maintains sealability.
• Use Fuel Pressure Gauge Kit J-44321 and Fuel Pr essure Adapter J-44321-6 to check fuel pressure.
• Do not perform fuel pressure check with electrical system operating (i.e. lights, rear defog, A/C, etc.).
Fuel pressure gauge may indicate false readings du e to varying engine loads and changes in mani-
fold vacuum.
NOTE:
Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel pres-
sure cannot be completely released because JA60 models do not have fuel return system.
1. Release fuel pressure to zero. Refer to "FUEL PRESSURE RELEASE".
2. Remove engine cover.
3. Remove fuel hose using Quick Connector Release J-45488. Refer to EM-26
.
• Do not twist or kink fuel hose because it is plastic hose.
• Do not remove fuel hose from quick connector.
• Keep fuel hose connections clean.
4. Install Fuel Pressure Adapter J-44321-6 and Fuel Pressure Gauge (from kit J-44321) as shown in figure.
• Do not distort or bend fuel rail tube when installing fuel pres-sure gauge adapter.
• When reconnecting fuel hose, che ck the original fuel hose for
damage and abnormality.
5. Turn ignition switch ON (reactivate fuel pump), and check for fuel leakage.
6. Start engine and check for fuel leakage.
7. Read the indication of fuel pressure gauge. • During fuel pressure check, check for fuel leakage from fuel
connection every 3 minutes.
BBIA0380E
BBIA0390E
Revision: April 20092010 QX56
EXL-1
DRIVER CONTROLS
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SECTION EXL
A
B
EXL
N
O P
CONTENTS
EXTERIOR LIGHTING SYSTEM
BASIC INSPECTION ....... .............................4
DIAGNOSIS AND REPAIR WORKFLOW ..... .....4
Work Flow ........................................................... ......4
FUNCTION DIAGNOSIS ...............................7
HEADLAMP .................................................... .....7
System Diagram .................................................. ......7
System Description ...................................................7
Component Parts Location ........................................7
Component Description .............................................7
DAYTIME LIGHT SYSTEM .................................9
System Diagram .................................................. ......9
System Description ...................................................9
Component Parts Location ........................................9
Component Description ...........................................10
AUTO LIGHT SYSTEM ......................................11
System Diagram ......................................................11
System Description .................................................11
Component Parts Location ......................................12
Component Description ...........................................12
HEADLAMP AIMING SYSTEM (MANUAL) .......13
System Diagram .................................................. ....13
System Description .................................................13
Component Parts Location ......................................13
Component Description ...........................................13
FRONT FOG LAMP ............................................14
System Diagram .................................................. ....14
System Description .................................................14
Component Parts Location ......................................14
Component Description ...........................................14
TURN SIGNAL AND HAZARD WARNING
LAMPS ...............................................................
15
System Diagram .................................................. ....15
System Description .................................................15
Component Parts Location ......................................15
Component Description ....................................... ....16
PARKING, LICENSE PLATE AND TAIL
LAMPS ..............................................................
17
System Diagram ......................................................17
System Description ..................................................17
Component Parts Location ......................................17
Component Description ...........................................18
DIAGNOSIS SYSTEM (BCM) ...........................19
HEADLAMP ........................................................... ....19
HEADLAMP : CONSULT-III Function (BCM -
HEAD LAMP) ...........................................................
19
FLASHER ............................................................... ....20
FLASHER : CONSULT-III Function (BCM -
FLASHER) ...............................................................
20
COMB SW .............................................................. ....20
COMB SW : CONSULT-III Function (BCM -
COMB SW) ..............................................................
20
DIAGNOSIS SYSTEM (IPDM E/R) ...................22
Diagnosis Description ..............................................22
CONSULT - III Function (IPDM E/R) .......................24
COMPONENT DIAGNOSIS .........................27
POWER SUPPLY AND GROUND CIRCUIT ....27
BCM (BODY CONTROL MODULE) ...................... ....27
BCM (BODY CONTROL MODULE) : Diagnosis
Procedure ............................................................ ....
27
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) .......................... ....
28
IPDM E/R (INTELLIGENT POWER DISTRIBU-
TION MODULE ENGINE ROOM) : Diagnosis Pro-
cedure .................................................................. ....
28
HEADLAMP (HI) CIRCUIT ................................30
Description ...............................................................30
Revision: April 20092010 QX56