TM-144
< PRECAUTION >
PRECAUTIONS
•After performing each TROUBLE DIAGNOSIS, perform “DTC
(Diagnostic Trouble Code) CONFIRMATION PROCEDURE”.
If the repair is completed the DTC should not be displayed in the
“DTC CONFIRMATION PROCEDURE”.
• Always use the specified brand of ATF. Refer to MA-13, "
Fluids and Lubricants".
• Use paper rags not cloth rags during work.
• After replacing the ATF, dispose of the waste oil using the methods prescribed by law, ordinance, etc.
• Before proceeding with disassembly, thoroughly clean the outside of the transmission. It is important to pre- vent the internal parts from becoming cont aminated by dirt or other foreign matter.
• Disassembly should be done in a clean work area.
• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the transmission.
• Place disassembled parts in order for easier and proper assembly.
• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
• Gaskets, seals and O-rings should be replaced any time the transmission is disassembled.
• It is very important to perform functional tests whenever they are indicated.
• The valve body contains precision parts and requires extreme care when parts are removed and serviced. Place disassembled valve body parts in order for easier and proper assembly. Care will also prevent springs
and small parts from becoming scattered or lost.
• Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
• Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings and
seals, or hold bearings and washers in place during assembly. Do not use grease.
• Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
• Clean or replace ATF cooler if excessive foreign material is found in oil pan or clogging strainer. Refer to TM-
152, "A/T Fluid Cooler Cleaning".
• After overhaul, refill the transmission with new ATF.
• When the A/T drain plug is removed, only some of the fluid is drained. Old A/T fluid will remain in torque con- verter and ATF cooling system.
Always follow the procedures under “Changing A/T Fluid” in the AT section when changing A/T fluid. Refer to
TM-150, "
Changing the A/T Fluid (ATF)", TM-148, "Checking the A/T Fluid (ATF)".
Service Notice or PrecautionINFOID:0000000005148719
ATF COOLER SERVICE
• If A/T fluid contains fictional material (clutches, bands, etc.), or if an A/T is repaired, overhauled, or replaced,
inspect and clean the A/T fluid cooler mounted in the radiator or replace the radiator. Flush cooler lines with
cleaning solvent and compressed air after repair. For A/T fluid cooler cleaning procedure, refer to TM-152,
"A/T Fluid Cooler Cleaning". For radiator replacement, refer to CO-15, "Removal and Installation".
CHECKING AND CHANGING A/T FLUID
• Increase ATF oil temperature to 80 °C (176° F) first, then check and adjust oil level at 65 °C (149° F).
NOTE:
The A/T has both water cooling and air cooling systems . The air cooling system has a bypass valve. When
ATF oil temperature is at or below 50 °C (122° F), it does not flow through the air cooled system. If A/T oil
level is adjusted without flow throughout the entire system, the level will be 10mm lower than required.
Therefore, all piping should be filled with oil when adjusting level.
OBD-II SELF-DIAGNOSIS
• A/T self-diagnosis is performed by the TCM in combination with the ECM. Refer to the table on TM-32,
"CONSULT-III Function (TRANSMISSION)" for the indicator used to display each self-diagnostic result.
• The self-diagnostic results indicated by the MIL ar e automatically stored in both the ECM and TCM memo-
ries.
SEF217U
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A/T FLUIDTM-149
< ON-VEHICLE MAINTENANCE >
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5. Allow the A/T fluid temperature to fall to approximately 65 °C (149° F). Use the CONSULT-III to monitor the
A/T fluid temperature as follows:
NOTE:
The A/T fluid level will be significantly affected by the A/T fluid temperature as shown. Therefore monitor
the A/T fluid temperature data using the CONSULT-III.
a. Connect CONSULT-III to data link connector.
b. Select “MAIN SIGNALS” in “DATA MO NITOR” mode for “A/T” with CONSULT-III.
c. Read out the value of “ATF TEMP 1”.
6. Re-check the A/T fluid level at A/T fluid temperatures of approxi-
mately 65° C (149°F) using the “HOT” range on the A/T fluid
level gauge as shown. The HOT range is between 50 ° - 80° C
(122° - 176 ° F).
CAUTION:
• When wiping the A/T fluid from the A/T fluid level gauge, always use lint-free paper, not a cloth.
• To check the A/T fluid level, insert the A/T fluid level gauge until the cap contacts the top of the A/T fluid charg-
ing pipe, with the gauge reversed from the normal
inserted position as shown.
7. Check the A/T fluid condition. • If the A/T fluid is very dark or has some burned smell, there
may be an internal problem with the transmission. Refer to
TM-152, "
A/T Fluid Cooler Cleaning". Flush the transmission
cooling system after repairing the transmission.
• If the A/T fluid contains frictional material (clutches, bands, etc.), replace the radiator and flush the transmission cooler
lines using cleaning solvent and compressed air after repairing
the transmission.
8. Install the A/T fluid level gauge in the A/T fluid charging pipe.
9. Tighten the A/T fluid level gauge bolt to specification.
SLIA0016E
LLIA0071E
A/T fluid level
gauge bolt : Refer to
TM-186, "Removal and Installation (2WD)" or TM-188, "Removal
and Installation (4WD)"
SCIA2899E
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VTL-1
VENTILATION, HEATER & AIR CONDITIONER
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CONTENTS
VENTILATION SYSTEM
PRECAUTION ....... ........................................2
PRECAUTIONS .............................................. .....2
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
2
Precaution Necessary for Steering Wheel Rota-
tion After Battery Disconnect ............................... ......
2
Precaution for Working with HFC-134a (R-134a) ......3
Precaution for Procedure without Cowl Top Cover ......3
PREPARATION ............................................4
PREPARATION .............................................. .....4
Commercial Service Tool .................................... ......4
FUNCTION DIAGNOSIS ...............................5
IN-CABIN MICROFILTER .............................. .....5
Description .......................................................... ......5
ON-VEHICLE MAINTENANCE .....................6
IN-CABIN MICROFILTER .............................. .....6
Removal and Installation ...........................................6
ON-VEHICLE REPAIR .... ..............................7
CONTROL UNIT ..................................................7
Removal and Installation ...........................................7
IN-VEHICLE SENSOR ................................... .....9
Removal and Installation ...........................................9
OPTICAL SENSOR ........................................ ....10
Removal and Installation .........................................10
INTAKE SENSOR ..............................................11
Removal and Installation .........................................11
BLOWER MOTOR .......................................... ....12
Component .......................................................... ....12
Removal and Installation .........................................12
VARIABLE BLOWER CONTROL .....................14
Components ............................................................14
Removal and Installation .........................................15
HEATER & COOLING UNIT ASSEMBLY ........16
Component ..............................................................16
Removal and Installation .........................................17
EVAPORATOR .................................................19
Removal and Installation for Front Evaporator ........19
Removal and Installation for Rear Evaporator .........20
EXPANSION VALVE .........................................22
Removal and Installation for Rear Expansion
Valve .................................................................... ....
22
HEATER CORE .................................................23
Component ..............................................................23
Removal and Installation .........................................24
DEFROSTER DOOR MOTOR ..........................26
Removal and Installation .........................................26
INTAKE DOOR MOTOR ...................................27
Removal and Installation .........................................27
MODE DOOR MOTOR ......................................28
Components ............................................................28
Removal and Installation .........................................29
AIR MIX DOOR MOTOR ...................................30
Component ..............................................................30
Removal and Installation .........................................31
DUCTS AND GRILLES .....................................33
Component ..............................................................33
Removal and Installation .........................................36
Revision: April 20092010 QX56
IN-CABIN MICROFILTERVTL-5
< FUNCTION DIAGNOSIS >
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FUNCTION DIAGNOSIS
IN-CABIN MICROFILTER
DescriptionINFOID:0000000005147603
FUNCTION
The air inside the passenger compartment is filtered by the in-cabin
microfilters when the heater or A/C controls are set on either the
recirculation or fresh mode. The two in-cabin microfilters are located
in the front heater and cooling unit assembly. The rear heater and
cooling unit assembly only draws in air from the passenger compart-
ment to recirculate into the passenger compartment, so the rear
heater and cooling unit assembly is not equipped with in-cabin
microfilters.
REPLACEMENT TIMING
Replacement of the two in-cabin microfilters is recommended on a regular interval depending on the driving
conditions. Refer to MA-9, "
Introduction of Periodic Maintenance". It may also be necessary to replace the two
in-cabin microfilters as part of a component r eplacement if the in-cabin microfilters are damaged.
LJIA0012E
Revision: April 20092010 QX56
VTL-6
< ON-VEHICLE MAINTENANCE >
IN-CABIN MICROFILTER
ON-VEHICLE MAINTENANCE
IN-CABIN MICROFILTER
Removal and InstallationINFOID:0000000005147604
REPLACEMENT PROCEDURE
1. Remove the glove box assembly from the instrument panel. Refer to IP-17, "Removal and Installation".
2. Remove the screw and remove the in-cabin microfilter cover as shown.
3. Remove the two in-cabin microf ilters from the front heater and
cooling unit assembly housing.
4. Insert the first new in-cabin micr ofilter into the front heater and
cooling unit assembly housing and slide it over to the right.
Insert the second new in-cabin mi crofilter into the front heater
and cooling unit assembly housing as shown.
NOTE:
The in-cabin microfilters are marked with air flow arrows. The
end of the microfilter with the arro w should face the rear of the
vehicle. The arrows should point downward.
5. Install the in-cabin microfilter cover.
6. Install the glove box assembly in the instrument panel. Refer to IP-17, "
Removal and Installation".
7. Fill out the date information on the small replac ement label and attach it to the glove box lid.
LJIA0134E
LJIA0148E
LJIA0134E
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INTAKE SENSORVTL-11
< ON-VEHICLE REPAIR >
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INTAKE SENSOR
Removal and InstallationINFOID:0000000005147608
REMOVAL
1. Remove the instrument lower panel RH and glove box. Refer to IP-17, "Removal and Installation".
2. Disconnect the intake sensor electrical connector. NOTE:
The intake sensor is located on the top of the front heater and
cooling unit assembly next to the A/C evaporator cover.
3. Pull up on the intake sensor to remove the intake sensor from the front heater and cooling unit assembly.
INSTALLATION
Installation is in the reverse order of removal.
LJIA0133E
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VTL-12
< ON-VEHICLE REPAIR >
BLOWER MOTOR
BLOWER MOTOR
ComponentINFOID:0000000005147609
Front Blower MotorRear Blower Motor
Removal and InstallationINFOID:0000000005147610
FRONT BLOWER MOTOR
Removal
1. Remove the glove box assembly. Refer to IP-17, "Removal and Installation".
2. Disconnect the front blower motor electrical connector.
3. Remove the three screws and remove the front blower motor.
4. Remove the blower motor wheel as necessary to transfer to the new blower motor.
Installation
Installation is in the reverse order of removal.
LJIA0136E
1. Front heater and cooling unit assembly 2. Front blower motor 3. Front variable blower control
AWIIA0085ZZ
1. Rear blower motor2. Rear heater and cooling unit assembly 3. Rear variable blower control
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BLOWER MOTORVTL-13
< ON-VEHICLE REPAIR >
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REAR BLOWER MOTOR
Removal
1. Remove the rear heater and cooling unit assembly. Refer to VTL-17, "Removal and Installation".
2. Disconnect the rear blower motor electrical connector.
3. Remove the three screws and remove the rear blower motor.
4. Remove the blower motor wheel as necessary to transfer to the new blower motor.
Installation
Installation is in the reverse order of removal.
Revision: April 20092010 QX56