BRC-92
< ECU DIAGNOSIS >[VDC/TCS/ABS]
ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
Wiring Diagram - BRAKE CONTROL SYSTEM -
INFOID:0000000005148082
ABFWA0081GB
Revision: April 20092010 QX56
CCS-2
DTC 98 GEAR POSITION .................................41
DTC 98 GEAR POSITION ................................... ...41
DTC 102 LASER STAIN ....................................42
DTC 102 LASER STAIN ...................................... ...42
DTC 103 LASER SENSOR FAIL .......................43
DTC 103 LASER SENSOR FAIL ......................... ...43
DTC 104 LASER AIMING INCMP .....................44
DTC 104 LASER AIMING INCMP ....................... ...44
DTC 107 LASER COMM FAIL ..........................45
DTC 107 LASER COMM FAIL ............................ ...45
DTC109 LASER HIGH TEMP ............................46
DTC 109 LASER HIGH TEMP ............................ ...46
ECU DIAGNOSIS ..................................... ...47
ICC UNIT ............................................................47
Terminal and Reference Va lue for ICC Unit ...........47
Wiring Diagram .................................................... ...48
Fail Safe .................................................................55
Diagnostic Trouble Code (DTC) Chart ....................56
SYMPTOM DIAGNOSIS .............................58
INTELLIGENT CRUISE CONTROL SYSTEM
SYMPTOMS .................................................... ...
58
Symptom Chart .................................................... ...58
MAIN SWITCH DOES NOT TURN ON, MAIN
SWITCH DOES NOT TURN OFF ......................
59
Diagnosis Procedure ........................................... ...59
ICC SYSTEM CANNOT BE SET (MAIN
SWITCH TURNS ON/OFF) ................................
60
Diagnosis Procedure ........................................... ...60
ICC STEERING SWITCH (OTHER THAN
MAIN SWITCH) DOES NOT FUNCTION ..........
61
Diagnosis Procedure ........................................... ...61
ICC SYSTEM DOES NOT CANCEL WHEN A/
T SELECTOR LEVER SETS ON "N" ................
62
Diagnosis Procedure ............................................ ...62
CHIME DOES NOT SOUND ..............................63
Diagnosis Procedure ............................................ ...63
DRIVING FORCE IS HUNTING .........................64
Diagnosis Procedure ............................................ ...64
ICC SYSTEM FREQUENTLY CANNOT DE-
TECT THE VEHICLE AHEAD/ DETECTION
ZONE IS SHORT ...............................................
65
Diagnosis Procedure ...............................................65
THE SYSTEM DOES NOT DETECT THE VE-
HICLE AHEAD AT ALL .....................................
66
Diagnosis Procedure ............................................ ...66
NORMAL OPERATING CONDITION ................67
Description ........................................................... ...67
PRECAUTION ............................................69
PRECAUTIONS .............................................. ...69
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
69
ICC System Service ................................................69
PREPARATION ..........................................70
PREPARATION .............................................. ...70
Special Service Tool ............................................ ...70
ON-VEHICLE REPAIR ...............................71
ICC C/U ..............................................................71
ICC Unit ............................................................... ...71
ICC SENSOR INTEGRATED UNIT ...................72
ICC Sensor .......................................................... ...72
ICC STEERING SWITCH ..................................73
Removal and Installation .........................................73
Revision: April 20092010 QX56
CCS
DTC 12 VDC CONTROL UNITCCS-23
< COMPONENT DIAGNOSIS >
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DTC 12 VDC CONTROL UNIT
DTC 12 VDC CONTROL UNITINFOID:0000000005145986
Regarding Wiring Diagram information, refer to CCS-48, "Wiring Diagram".
1.DIAGNOSIS CHECK
Perform self-diagnosis of ABS actuator and electric unit (control unit).
Is malfunction indicated?
YES >> Repair or replace as necessary. Erase DTC and perform ICC system running test. Refer to CCS-
8, "ACTION TEST : ICC System Running Test".
NO >> GO TO 2
2.CHECK CONNECTOR ICC UNIT AND ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
1. Turn ignition switch OFF.
2. Disconnect ICC unit, and ABS act uator and electric unit (control unit) connectors, and connect them
securely again. Erase DTC, then perform self-diagnosis of ICC system again.
Does the DTC return?
YES >> Poor connector connection. Check connector hous ing for disconnected, loose, bent and collapsed
terminals. If any malfunction is detected, repa ir as necessary. Erase DTC and perform ICC sys-
tem running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> GO TO 3
3.CHECK HARNESS BETWEEN ICC UNIT AND ABS AC TUATOR AND ELECTRIC UNIT (CONTROL UNIT)
1. Turn ignition switch OFF.
2. Disconnect ICC unit and ABS actuat or and electric unit (control
unit) connectors.
3. Check continuity between ICC unit harness connector B13 ter- minal 10, and ABS actuator and electric unit (control unit) con-
nector E125 terminal 7.
Does continuity exist?
YES >> Replace ICC unit. Refer to CCS-71, "ICC Unit". Erase
DTC and perform ICC system running test. Refer to
CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> • Repair harness between ICC unit, and ABS actuator and electric unit (control unit).
• Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
Continuity should exist.
WKIA3616E
Revision: April 20092010 QX56
CCS
DTC 31 POWER SUPPLY CIR1, DTC 34 POWER SUPPLY CIR2
CCS-25
< COMPONENT DIAGNOSIS >
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DTC 31 POWER SUPPLY CIR1, DTC 34 POWER SUPPLY CIR2
DTC 31 POWER SUPPLY CIR1, DTC 34 POWER SUPPLY CIR2INFOID:0000000005145988
Regarding Wiring Diagram information, refer to CCS-48, "Wiring Diagram".
1.CHECK ICC UNIT CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ICC unit connectors and connect them secu rely again. Erase DTC, then perform self-diagno-
sis of ICC system again.
Does the DTC reset?
YES >> GO TO 2
NO >> • Poor connector connection. • Check connector. Check connector housing for disconnected, loose, bent, and collapsed termi-nals. If any malfunction is detected, repair as as necessary. Erase DTC and perform ICC system
running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
2.CHECK POWER SUPPLY CIRCUIT FOR ICC UNIT
1. Turn ignition switch ON.
2. Check voltage between ICC unit harness connector B17 termi- nals 33, 42 and ground.
Does battery voltage exist?
YES >> GO TO 3
NO >> • Repair ICC unit power supply harness. • Erase DTC and perform ICC system running test.Refer to CCS-8, "
ACTION TEST : ICC System Run-
ning Test".
3.CHECK GROUND CIRCUIT FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connectors.
3. Check continuity between ICC unit harness connector B13 ter- minals 19, 20, and connector B17 terminal 46 and ground.
Does continuity exist?
YES >> Replace ICC unit. Refer to CCS-71, "ICC Unit" . Erase
DTC and perform ICC system running test. Refer to
CCS-8, "
ACTION TEST : ICC System Running Test" .
NO >> • Repair ICC unit ground harness. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test" .
Battery voltage should exist.
SKIA1173E
Continuity should exist.
SKIA6650E
Revision: April 20092010 QX56
CCS-28
< COMPONENT DIAGNOSIS >
DTC 45 BRAKE SW/STOP L SW
DTC 45 BRAKE SW/STOP L SW
DTC 45 BRAKE SW/STOP L SWINFOID:0000000005145991
Regarding Wiring Diagram information, refer to CCS-48, "Wiring Diagram".
1.ECK CONNECTORS FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connectors and connect them secu rely again. Erase DTC, then perform self-diagno-
sis of ICC system again.
Does the DTC reset?
YES >> • Poor connector connection. • Check connectors. Check connectors housing for disconnected, loose, bent, and collapsed ter-
minals. If any malfunction is detected, repair as necessary. Erase DTC and perform ICC system
running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> GO TO 2
2.CHECK STOP LAMP SWITCH AND ICC BRAKE SWITCH
With data monitor, check if “STOP LAMP SW” and “BRAKE SW” are operating normally.
Do the monitor items display properly?
YES >> Replace ICC unit. Refer to CCS-71, "ICC Unit". Erase DTC and perform ICC system running test.
Refer to CCS-8, "
ACTION TEST : ICC System Running Test" .
NO >> • BRAKE SW: GO TO 3
• STOP LAMP SW: GO TO 5
3.ICC BRAKE SWITCH INSTALLATION AND ADJUSTMENT INSPECTION
Check ICC brake switch for proper installation and adjust if necessary.
Does ICC brake switch operate normally?
YES >> GO TO 4
NO >> After adjustment, erase DTC and perform ICC system running test. Refer to \
CCS-8, "
ACTION
TEST : ICC System Running Test" .
4.CHECK ICC BRAKE SWITCH
Check ICC brake switch.
Does the ICC brake switch check OK?
YES >> Replace ICC unit. Refer to CCS-71, "ICC Unit". Erase DTC and perform ICC system running test.
Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> Replace ICC brake switch. Erase DTC and perform ICC system running test. Refer to CCS-8,
"ACTION TEST : ICC System Running Test".
5.CHECK STOP LAMP ILLUMINATION
Check stop lamp illumination.
Do the stop lamps operate normally?
YES >> GO TO 6
NO >> • Check stop lamp circuit. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
6.CHECK ICC BRAKE HOLD RELAY
Revision: April 20092010 QX56
CCS-30
< COMPONENT DIAGNOSIS >
DTC 46 OPERATION SW CIRC
DTC 46 OPERATION SW CIRC
DTC 46 OPERATION SW CIRCINFOID:0000000005145992
Regarding Wiring Diagram information, refer to CCS-48, "Wiring Diagram".
1.CHECK ECM CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect ECM connector and connect it securely again. Erase DTC, then perform self-diagnosis of ICC
system again.
Does the DTC reset?
YES >> • Poor connector connection. • Check connector. Check connector housing for disconnected, loose, bent, and collapsed termi-
nals. If any malfunction is detected, repair as as necessary. Erase DTC and perform ICC system
running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> GO TO 2
2.CHECK ICC STEERING SWITCH
Check ICC steering switch.
Does the ICC steeri ng switch check OK?
YES >> GO TO 3
NO >> Replace ICC steering switch assembly. Refer to CCS-73, "
Removal and Installation". Erase DTC
and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC System Running
Te s t".
3.CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ECM and spiral cable connectors.
3. Check continuity between ECM harness connectors E16 and F54 terminals 67, 99 and spiral cable harness connector M30
terminals 33, 34.
Does continuity exist?
YES >> GO TO 4
NO >> • Repair harness between ECM and spiral cable. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
4.CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Disconnect remaining spiral cable connector.
2. Check continuity between spiral cable (A) (to vehicle) terminals 33, 34 and spiral cable (B) (to switch) terminals 14,15.
Does continuity exist?
YES >> Replace ECM. Erase DTC and perform ICC system run- ning test. Refer to CCS-8, "
ACTION TEST : ICC System
Running Test".
NO >> • Replace spiral cable. Refer to SR-7, "
Removal and
Installation".
67 - 33, 99 - 34
Continuity should exist.
WKIA1928E
34 - 14, 33 - 15Continuity should exist.
WKIA4572E
Revision: April 20092010 QX56
CCS
DTC 90 STOP LAMP RLY FIXCCS-33
< COMPONENT DIAGNOSIS >
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DTC 90 STOP LAMP RLY FIX
DTC 90 STOP LAMP RLY FIXINFOID:0000000005145994
Regarding Wiring Diagram information, refer to CCS-48, "Wiring Diagram".
1.CHECK ICC UNIT CONNECTOR
1. Turn ignition switch OFF.
2. Disconnect and check ICC unit connector.
Does connector check OK?
YES >> GO TO 2
NO >> • Connector malfunction. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
2.CHECK STOP LAMP SWITCH AND ICC BRAKE SWITCH
1. Connect ICC unit connector and turn ignition switch ON.
2. With data monitor, check that “STOP LAMP SW” and “BRAKE SW” operate normally.
Do the monitor items display normally?
YES >> GO TO 11
NO >> • BRAKE SW: GO TO 3 • STOP LAMP SW: GO TO 8
3.CHECK AND ADJUST ICC BRAKE SWITCH
Check ICC brake switch for proper installation and adjust if necessary.
Does the ICC brake switch pass inspection?
YES >> GO TO 4
NO >> After adjustment, erase DTC and perfo rm ICC system running test. Refer to CCS-8, "
ACTION
TEST : ICC System Running Test".
4.CHECK ICC BRAKE SWITCH
Check ICC brake switch. Refer to CCS-28, "
DTC 45 BRAKE SW/STOP L SW" .
Is the ICC brake switch operating normally?
YES >> GO TO 5
NO >> Replace ICC brake switch. Erase DTC and perform ICC system running test. Refer to CCS-8,
"ACTION TEST : ICC System Running Test".
5.CHECK ICC BRAKE HOLD RELAY
Disconnect ICC brake hold relay and check continuity between ICC
brake hold relay terminal 4 and terminal 3.
Does continuity exist?
YES >> GO TO 6
NO >> Replace ICC brake hold relay. Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION
TEST : ICC System Running Test".
6.CHECK HARNESS THROUGH ICC BRAKE HOLD RELAY, ICC BRAKE SWITCH, ICC UNIT
1. Disconnect ECM and ICC unit harness connectors. Continuity should exist.
SKIA6658E
Revision: April 20092010 QX56
CCS
DTC 96 NP RANGECCS-39
< COMPONENT DIAGNOSIS >
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DTC 96 NP RANGE
DTC 96 NP RANGEINFOID:0000000005145996
Regarding Wiring Diagram information, refer to CCS-48, "Wiring Diagram".
1.CHECK ICC UNIT CONNECTORS
1. Turn ignition switch OFF.
2. Disconnect ICC unit harness connectors and connect them securely again. Erase DTC, then perform self- diagnosis of ICC system again.
Does the DTC reset?
YES >> GO TO 2
NO >> • Poor connector connection. • Check connector. Check connector housing for disconnected, loose, bent, and collapsed termi-nals. If any malfunction is detected, repair as necessary. Erase DTC and perform ICC system
running test. Refer to CCS-8, "
ACTION TEST : ICC System Running Test".
2.CHECK NP RANGE SWITCH SIGNAL
With data monitor, check that “NP RANGE SW” operates normally.
Does the "NP RANGE SW" monitor item operate normally?
YES >> Perform TCM diagnosis. Refer to TM-30, "Introduction".
NO >> GO TO 3
3.CHECK HARNESS BETWEEN ICC UNIT AND TCM
1. Turn ignition switch OFF.
2. Disconnect ICC unit harness connectors and A/T assembly har- ness connector.
3. Check continuity between ICC unit harness connector B13 ter- minal 7 and A/T assembly harness connector F9 terminal 9.
Does continuity exist?
YES >> Replace ICC unit. Refer to CCS-71, "ICC Unit". Erase
DTC and perform ICC system running test. Refer to
CCS-8, "
ACTION TEST : ICC System Running Test".
NO >> • Repair harness between ICC unit and TCM. • Erase DTC and perform ICC system running test. Refer to CCS-8, "
ACTION TEST : ICC Sys-
tem Running Test".
7 - 9 Continuity
should exist.
SKIA5982E
Revision: April 20092010 QX56