MWI
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
MWI-89
< ECU DIAGNOSIS >
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If No CAN Communication Is Available With BCM
IGNITION RELAY MALFUNCTION DETECTION FUNCTION
• IPDM E/R monitors the voltage at the contact circuit and excitation coil circuit of the ignition relay inside it.
• IPDM E/R judges the ignition relay error if the voltage differs between the contact circuit and the excitation
coil circuit.
• If the ignition relay cannot turn OFF due to contact seizure, it activates the tail lamp relay for 10 minutes to alert the user to the ignition relay malfunction when the ignition switch is turned OFF.
NOTE:
The tail lamp turns OFF when the ignition switch is turned ON.
FRONT WIPER CONTROL
IPDM E/R detects front wiper stop posit ion by a front wiper auto stop signal.
When a front wiper auto stop signal is in the conditions listed below, IPDM E/R stops power supply to wiper
after repeating a front wiper 10 second activation and 20 second stop five times.
NOTE:
This operation status can be confirmed on the IPDM E/R “DATA MONITOR” that displays “Block” for the item
“WIP PROT” while the wiper is stopped.
STARTER MOTOR PROTECTION FUNCTION
IPDM E/R turns OFF the starter control relay to protect the starter motor when the starter control relay remains
active for 90 seconds.
Control part Fail-safe in operation
Cooling fan • Turns ON the cooling fan relay when the ignition switch is turned ON
• Turns OFF the cooling fan relay when the ignition switch is turned OFF
Control part
Fail-safe in operation
Headlamp • Turns ON the headlamp low relay when the ignition switch is turned ON
• Turns OFF the headlamp low relay when the ignition switch is turned OFF
• Headlamp high LH/RH relays OFF
•Parking lamps
• License plate lamps
• Tail lamps • Turns ON the tail lamp relay when the ignition switch is turned ON
• Turns OFF the tail lamp relay when the ignition switch is turned OFF
Front wiper • The status just before activation of fail-safe control is maintained until the ignition
switch is turned OFF while the front wiper is operating at LO or HI speed.
• The wiper is operated at LO speed until the ignition switch is turned OFF if the fail- safe control is activated while the front wipe r is set in the INT mode and the front wiper
motor is operating.
Rear window defogger Rear window defogger relay OFF
A/C compressor A/C relay OFF
Front fog lamps Front fog lamp relay OFF
Ignition switch Ignition relayTail lamp relay
ON ON —
OFF OFF —
Ignition switchFront wiper switch Auto stop signal
ON OFF
Front wiper stop position signal cannot be
input 10 seconds.
ON The signal does not change for 10 seconds.
Revision: April 20092010 QX56
PCS-6
< FUNCTION DIAGNOSIS >[IPDM E/R]
RELAY CONTROL SYSTEM
System Description
INFOID:0000000005146497
IPDM E/R activates the internal cont rol circuit to perform the relay ON-OFF control according to the input sig-
nals from various sensors and the request signals received from control units via CAN communication.
CAUTION:
IPDM E/R integrated relays cannot be removed.
Control relay Input/outputTransmit unit Control partReference
page
Front fog lamp relay Front fog lamp request signal BCM (CAN) Front fog lamps EXL-14
• Headlamp LH high relay
• Headlamp RH high relay
• Headlamp low relay• High beam request signal LH
• High beam request signal RH
• Low beam request signal
BCM (CAN)• Headlamp high LH
• Headlamp high RH
• Headlamp low EXL-7
EXL-7
Tail lamp relay
Position light request signal BCM (CAN)•Parking lamps
• License plate lamps
•Tail lamps
• Trailer tow relay
• Illumination system EXL-17
• Front wiper relay
• Front wiper high relay
Front wiper request signal
BCM (CAN) Front wiper motor WW-4
Rear window defogger relay Rear window defogger request signal BCM (CAN) Rear window defogger WW-8
A/C relayA/C request signal •BCM (CAN)
•ECM (CAN)
A/C compressor
HAC-20
Starter relay Ignition switch START signal TCMStarter motor STR-8
Cooling fan relay Cooling fan request signal ECM (CAN) Cooling fan relay EC-36
Heated mirror relayHeated mirror request sign alBCM (CAN) Door mirrors DEF-4
ECM relayECM relay control signal ECM (CAN) ECM relay EC-21
Throttle control motor relay Throttle control moto r control signal ECM (CAN) Throttle control motor re-
layEC-28
Fuel pump relay
Fuel pump request signal ECM (CAN) Fuel pump EC-28
Ignition relayIgnition switch ON signal Ignition switch Ignition relay EC-31
Revision: April 20092010 QX56
PCS-12
< FUNCTION DIAGNOSIS >[IPDM E/R]
DIAGNOSIS SYSTEM (IPDM E/R)
DIAGNOSIS SYSTEM (IPDM E/R)
Diagnosis DescriptionINFOID:0000000005146506
AUTO ACTIVE TEST
Description
In auto active test mode, the IPDM
E/R sends a drive signal to the follo wing systems to check their operation.
• Oil pressure low/coolant pressure high warning indicator
• Oil pressure gauge
• Rear window defogger
• Front wipers
• Tail, license and parking lamps
• Front fog lamps
• Headlamps (Hi, Lo)
• A/C compressor (magnetic clutch)
• Cooling fan
Operation Procedure
1. Close the hood and front door RH, and lift the wiper a rms from the windshield (to prevent windshield dam-
age due to wiper operation).
NOTE:
When auto active test is performed with hood opened, sprinkle water on windshield before hand.
2. Turn ignition switch OFF.
3. Turn the ignition switch ON and, within 20 seconds, press the front door switch LH 10 times. Then turn the ignition switch OFF.
4. Turn the ignition switch ON within 10 seconds. Af ter that the horn sounds once and the auto active test
starts.
5. After a series of the following operations is repeated 3 times, auto active test is completed.
NOTE:
When auto active test mode has to be cancelled halfway through test, turn ignition switch OFF.
CAUTION:
• If auto active test mode cannot be actuated, check door switch system. Refer to DLK-71, "
Descrip-
tion".
• Do not start the engine.
Inspection in Auto Active Test Mode
When auto active test mode is actuated, the following 7 steps are repeated 3 times.
Operation
sequence Inspection Location
Operation
1 Rear window defogger 10 seconds
2 Front wipers LO for 5 seconds → HI for 5 seconds
WKIA4655E
Revision: April 20092010 QX56
PCS
DIAGNOSIS SYSTEM (IPDM E/R)PCS-13
< FUNCTION DIAGNOSIS > [IPDM E/R]
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Concept of auto active test
• IPDM E/R starts the auto active test with the door
switch signals transmitted by BCM via CAN communica-
tion. Therefore, the CAN communication line between IPDM E/R and BCM is considered normal if the auto
active test starts successfully.
• The auto active test facilitates troubleshooting if any systems controlled by IPDM E/R cannot be operated.
Diagnosis chart in auto active test mode
3 Tail, license and parking lamps 10 seconds
4 Front fog lamps 10 seconds
5 Headlamps LO for 10 seconds → HI on-off for 5 seconds
6 A/C compressor (magnet clutch) ON ⇔ OFF 5 times
7 Cooling fan 10 seconds
Operation
sequence Inspection Location
Operation
WKIA5163E
SymptomInspection contentsPossible cause
Oil pressure low warning indicator does not operate Perform auto active test.
Does the oil pressure low
warning indicator operate?YES
• IPDM E/R signal input cir-
cuit
• ECM signal input circuit
• CAN communication signal
between ECM and combi-
nation meter
NO • CAN communication signal
between IPDM E/R, BCM
and combination meter
Oil pressure gauge does not operate Perform auto active test.
Does the oil pressure gauge
operate?YES IPDM E/R signal input circuit
NO • CAN communication signal
between IPDM E/R, BCM
and combination meter
Rear window defogger does not operate Perform auto active test.
Does the rear window defog-
ger operate?YES BCM signal input circuit
NO • Harness or connector be-
tween A/C and AV switch
assembly and AV control
unit
• CAN communication signal between BCM and IPDM E/
R
Revision: April 20092010 QX56
PCS-14
< FUNCTION DIAGNOSIS >[IPDM E/R]
DIAGNOSIS SYSTEM (IPDM E/R)
CONSULT - III Func tion (IPDM E/R)
INFOID:0000000005146507
APPLICATION ITEM
CONSULT-III performs the following functi ons via CAN communication with IPDM E/R.
SELF DIAGNOSTIC
Refer to PCS-32, "DTCIndex".
DATA MONITOR
Monitor item
Any of the following components do not operate
• Front wipers
•Tail lamps
• License plate lamps
• Parking lamps
•Front fog lamps
• Headlamps (Hi, Lo) Perform auto active test.
Does the applicable system
operate?YES BCM signal input system
NO • Lamp or front wiper motor
malfunction
• Lamp or front wiper motor ground circuit
• Harness or connector be-
tween IPDM E/R and appli-
cable system
• IPDM E/R (integrated relay
malfunction)
A/C compressor does not operate Perform auto active test.
Does the A/C compressor op-
erate?YES
• BCM signal input circuit
• CAN communication signal
between BCM and ECM
• CAN communication signal between ECM and IPDM E/
R
NO • Magnetic clutch malfunction
• Harness or connector be-
tween IPDM E/R and mag-
netic clutch
• IPDM E/R (integrated relay malfunction)
Cooling fan does not operate Perform auto active test.
Does the cooling fan operate?YES
• ECM signal input circuit
• CAN communication signal
between ECM and IPDM E/
R
NO • Cooling fan motor malfunc-
tion
• Harness or connector be- tween IPDM E/R and cool-
ing fan
• IPDM E/R (integrated relay malfunction)
Symptom
Inspection contentsPossible cause
Diagnosis mode Description
Self Diagnostic Result Displays the diagnosis results judged by IPDM E/R.
Data Monitor Displays the real-time input/output data from IPDM E/R input/output data.
Active Test IPDM E/R can provide a drive signal to electronic components to check their operations.
CAN Diag Support Monitor The results of transmit/receive diagnosis of CAN communication can be read.
Monitor Item
[Unit] MAIN SIG-
NALS Description
MOTOR FAN REQ
[1/2/3/4] ×
Displays the status of the cooling fan speed request signal received from ECM via
CAN communication.
A/C COMP REQ
[OFF/ON] ×Displays the status of the A/C request signal received from AV control unit via
CAN communication.
Revision: April 20092010 QX56
PCS-16
< FUNCTION DIAGNOSIS >[IPDM E/R]
DIAGNOSIS SYSTEM (IPDM E/R)
EXTERNAL LAMPSOFF
OFF
TAIL Operates the tail lamp relay.
LO Operates the headlamp low relay.
HI Operates the headlamp low relay and the headlamp high LH/RH relays at 1 sec-
ond intervals.
FOG Operates the front fog lamp relay
HORN ONOperates horn relay for 20 ms.
Test item
Operation Description
Revision: April 20092010 QX56
PCS-24
< ECU DIAGNOSIS >[IPDM E/R]
IPDM E/R (INTELLIGENT POWER DI
STRIBUTION MODULE ENGINE ROOM)
26 P/LHeadlamp aiming mo-
tors
Output —Lighting
switch 2nd
position or
AUTO, head-
lamp aiming
switch in po-
sition OFF
0V
ON Battery voltage
27 W/B Fuse 38
(With trailer tow)
Output —Ignition switch ON or START
Battery voltage
Ignition switch OFF or ACC 0V
30 W Fuse 53 Output —Ignition switch ON or START
Battery voltage
Ignition switch OFF or ACC 0V
32 L Wiper low speed sig-
nal
OutputON or
START Wiper switch OFF
Battery voltage
LO or INT 0V
35 L/B Wiper high speed sig-
nal
OutputON or
START Wiper switch OFF, LO, INT Battery voltage
HI 0V
37 Y Power generation
command signal Output —Ignition switch ON
6.3 V
40% is set on "Active test,"
"ALTERNATOR DUTY" of
"ENGINE" 3.8 V
40% is set on "Active test,"
"ALTERNATOR DUTY" of
"ENGINE" 1.4 V
38 B Ground Input ——0V
39 L CAN-H — ON— —
40 P CAN-L — ON— —
41 Y/B Hood switch Input —Hood closed OFF
0V
Hood open ON Battery voltage
42 GR Oil pressure switch Input — Engine running
Battery voltage
Engine stopped 0V
Te r m i n a l
Wire
color Signal name Signal
input/
output Measuring condition
Reference value(Approx.)
Igni-
tion
switch Operation or condition
JPMIA0001GB
JPMIA0002GB
JPMIA0003GB
Revision: April 20092010 QX56
PCS
IPDM E/R (INTELLIGENT POWER DISTRIBUTION MODULE ENGINE ROOM)
PCS-31
< ECU DIAGNOSIS > [IPDM E/R]
C
D
E
F
G H
I
J
K L
B A
O P
N
If No CAN Communication Is Available With BCM
IGNITION RELAY MALFUNCTION DETECTION FUNCTION
• IPDM E/R monitors the voltage at the contact circuit and excitation coil circuit of the ignition relay inside it.
• IPDM E/R judges the ignition relay error if the voltage differs between the contact circuit and the excitation
coil circuit.
• If the ignition relay cannot turn OFF due to contact seizure, it activates the tail lamp relay for 10 minutes to alert the user to the ignition relay malfunction when the ignition switch is turned OFF.
NOTE:
The tail lamp turns OFF when the ignition switch is turned ON.
FRONT WIPER CONTROL
IPDM E/R detects front wiper stop posit ion by a front wiper auto stop signal.
When a front wiper auto stop signal is in the conditions listed below, IPDM E/R stops power supply to wiper
after repeating a front wiper 10 second activation and 20 second stop five times.
NOTE:
This operation status can be confirmed on the IPDM E/R “DATA MONITOR” that displays “Block” for the item
“WIP PROT” while the wiper is stopped.
STARTER MOTOR PROTECTION FUNCTION
IPDM E/R turns OFF the starter control relay to protect the starter motor when the starter control relay remains
active for 90 seconds.
Control part Fail-safe in operation
Cooling fan • Turns ON the cooling fan relay when the ignition switch is turned ON
• Turns OFF the cooling fan relay when the ignition switch is turned OFF
Control part
Fail-safe in operation
Headlamp • Turns ON the headlamp low relay when the ignition switch is turned ON
• Turns OFF the headlamp low relay when the ignition switch is turned OFF
• Headlamp high LH/RH relays OFF
•Parking lamps
• License plate lamps
• Tail lamps • Turns ON the tail lamp relay when the ignition switch is turned ON
• Turns OFF the tail lamp relay when the ignition switch is turned OFF
Front wiper • The status just before activation of fail-safe control is maintained until the ignition
switch is turned OFF while the front wiper is operating at LO or HI speed.
• The wiper is operated at LO speed until the ignition switch is turned OFF if the fail- safe control is activated while the front wipe r is set in the INT mode and the front wiper
motor is operating.
Rear window defogger Rear window defogger relay OFF
A/C compressor A/C relay OFF
Front fog lamps Front fog lamp relay OFF
Ignition switch Ignition relayTail lamp relay
ON ON —
OFF OFF —
Ignition switchFront wiper switch Auto stop signal
ON OFF
Front wiper stop position signal cannot be
input 10 seconds.
ON The signal does not change for 10 seconds.
Revision: April 20092010 QX56