2010 Hyundai H-100 Truck clutch

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DRIVING YOUR HYUNDAI
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TO START THE ENGINEBEFORE STARTING THE EN- GINE
C020A02A-AAT Before you start the engine, you should always:
1. Look around the vehicle to be sure
there are no flat tires, puddles of oil, water or other indications of pos- sible trouble.
2. After entering the car, check to be sure the parking brake is engaged.
3. Check that all windows, and lights are clean.
4. Check that the interior and exterior
mirrors are clean and in position.
5. Check your seat, seatback and headrest to be sure they are in theirproper positions.
6. Lock all the doors.
7. Fasten your seat belt and be sure
that all other occupants have fas- tened theirs.
8. Turn off all lights and accessories
that are not needed.
9. When you turn the ignition switch to "ON", check that all appropriatewarning lights are operating andthat you have sufficient fuel.
10.Check the operation of warning
lights and all bulbs when key is inthe "ON" position. C030A03HR-GAT COMBINATION IGNITION SWITCH
o Place the shift lever in neutral and
depress the clutch pedal fully.
o To start the engine, insert the igni- tion key and turn it to the "START" position. Release it as soon as theengine starts. Do not hold the key in the "START" position for more than 15 seconds.
!WARNING:
To ensure that sufficient vacuum exists within the brake system dur-ing cold weather start-up condi- tions, it is necessary to run the engine at idle for several secondsafter starting the engine.
WARNING:
Always wear appropriate shoes when operating your vehicle. Unsuitable shoes (high heels, ski boots,etc.)may interfere with your ability to use the brake and accelerator pedal, and the clutch (if installed).
!WARNING:
When you intend to park or stop the vehicle with the engine on, be care- ful not to depress the acceleratorpedal for a long period of time. It may overheat the engine or exhaust sys- tem and cause fire.

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DRIVING YOUR HYUNDAI
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C050A01A-AAT STARTING
WARNING:
Never run the engine in a closed or poorly ventilated area any longer than is needed to move your car in or out of the area. The carbon mon-oxide gas emitted is odorless and can cause serious injury or death. C051A01O-GAT STARTING FOR THE DIESEL ENGINE ENGINE COLD
o Turn the ignition key to position
"ON" and wait for the pre-heat indi- cator light to go out.
o Operate the starter until the engine
runs.
ENGINE WARM Operate the starter. If the engine does not respond on the first attempt, wait several seconds and try again usingthe pre-heat. C050B01HR-GAT NORMAL CONDITIONS The Starting Procedure:
1. Insert key, and fasten the seat belt.
2. Depress the clutch pedal fully and
place the gearshift lever in neutral.
3. After turning the ignition key to the "ON" position, make certain all warn- ing lights and gauges are function- ing properly before starting the en-gine.
4. On vehicles equipped with the die-
sel preheat indicator light, turn theignition key to the "ON" position. The diesel pre-heat indicator light will first illuminate in amber, andthen after a short time, the amber illumination will go off, indicating that preheating is completed.
C050A01E-1

2 DRIVING YOUR HYUNDAI
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C055B01HR-GAT STARTING AND STOPPING THE ENGINE FOR TURBO CHARGERINTERCOOLER (Diesel Engine)
(1) Do not race, accelerate suddenly,
or accelerate immediately the en- gine after starting it. If the engine iscold, allow the engine to idle for several seconds before it is driven to ensure sufficient lubrication ofthe turbo charger unit. WARNING:
Be sure that the clutch is fully de- pressed when starting a manual transmission vehicle. Otherwisethere is the potential to cause dam- age to the vehicle or injury to some- one inside or outside the vehicle asa result of the forward or backward movement of the vehicle that will occur if the clutch is not depressedwhen the vehicle is started.
5. Turn the ignition key to the "START" position and release it when the engine starts.
WARNING:
Do not turn the engine off immedi-ately after it has been subjected to aheavy load. Doing so may cause severe damage to the engine or turbo charger unit. High speed driving
Up to 80 km/hUp to 100km/h
Driving Condition
Required Idle Time About 20 secondsAbout 1 minute About 2 minutes
Steep mountain slopes or contin- ued driving in excess of 100km/h
(2) After high speed driving or prolonged
engine loading, the engine should be allowed to idle, as shown in the chart below, before turning it off. This idle time will allow the turbocharger to cool prior to shutting the engine off.
C050B01HP
NOTE: If the engine were not started within 10 seconds after the preheating is completed, turn the ignition key oncemore to the "LOCK" position, and then to the "ON" position, in order to preheat again. Amber lamp ON Amber lamp OFF

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DRIVING YOUR HYUNDAI
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CAUTION:
When downshifting from fifth gear to fourth gear, caution should be taken not to inadvertently press the gear lever sideways in such a man-ner that second gear is engaged. Such a drastic downshift may cause the engine speed to increase to thepoint that the tachometer will enter the red-zone. Such over-revving of the engine may possibly cause en-gine damage.!
OPERATING THE MANUAL TRANSMISSION
HHR3026NOTE:
o To shift into reverse, rest the le-
ver in neutral for at least 3 sec- onds after your car is completelystopped. Then move the lever into the reverse position.
o During cold weather, shifting may be difficult until the transmis-sion lubricant has warmed up. This is normal and not harmful tothe transmission.
o If you've come to a complete stop
and it's hard to shift into 1 st
or R
(Reverse), put the shift lever in N (Neutral) position and release the clutch. Press the clutch pedal backdown, and then shift into 1 st
or R
(Reverse) gear position.
o Do not use the shift lever as a handrest during driving, as this can result in premature wear of the transmission shift forks.
C070A01HR-GAT Your Hyundai's manual transmission has a conventional shift pattern. This shift pattern is imprinted on the shift knob. The transmission is fully syn-chronized in all forward gears so shift- ing to either a higher or a lower gear is easily accomplished.
!WARNING:
If your vehicle has a manual trans- mission not equipped with a ignition lock switch, it may move and causea serious accident when starting the engine without depressing the clutch pedal while the parking brake is re-leased and the shift lever not in the N (Neutral) position.

2 DRIVING YOUR HYUNDAI
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C070D02O-AAT Good Driving Practices
o Never take the car out of gear andcoast down a hill. This is extremely hazardous. Always leave the car in gear.
o Don't "ride" the brakes. This can cause them to overheat and mal-function. Instead, when you are driv- ing down a long hill, slow down andshift to a lower gear. When you do this, engine braking will help slow the car.
o Slow down before shifting to a lower gear. This will help avoid over-rev-ving the engine, which can causedamage.
o Slow down when you encounter
cross winds. This gives you muchbetter control of your car.
o Be sure the car is completely stopped
before you attempt to shift into re-verse. The transmission can be dam- aged if you do not. To shift into reverse, depress the clutch, movethe shift lever to neutral, wait three seconds, then shift to the reverse position.
o Exercise extreme caution when driv- ing on a slippery surface. Be espe-
C070E03A-GAT RECOMMENDED SHIFT POINTS
Shift
from-to Recommended
The shift points as shown above are recommended for optimum fuel economy and performance. 20 km/h (15 mph) 40 km/h (25 mph)55 km/h (35 mph) 75 km/h (45 mph)
1-2 2-33-4 4-5
C070B01A-AAT Using the Clutch The clutch should be pressed all the way to the floor before shifting, thenreleased slowly. The clutch pedal should always be used after fully re- turning to the original position. Do notrest your foot on the clutch pedal while driving. This can cause unnecessary wear. Do not partially engage the clutchto hold the car on an incline. This causes unnecessary wear. Use the parking brake to hold the car on anincline. Do not operate the clutch pedal rapidly and repeatedly.

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DRIVING YOUR HYUNDAI
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turn the front wheels away from the curb to help keep the car from roll-ing. If there is no curb or if it is required by other conditions to keep the carfrom rolling, block the wheels.
o Under some conditions your park-
ing brake can freeze in the engagedposition. This is most likely to hap- pen when there is an accumulation of snow or ice around or near therear brakes or if the brakes are wet. If there is a risk that the parking brake may freeze, apply it only tem-porarily while you put the gear se- lector lever in first or reverse gear and block the rear wheels so the carcannot roll. Then release the park- ing brake.
o Do not hold the vehicle on the up- grade with the accelerator pedal.This can cause the transmission to overheat. Always use the brakepedal or parking brake. o Don't "ride" the brake or clutch pedal.
This can increase fuel consumptionand also increase wear on these components. In addition, driving with your foot resting on the brake pedalmay cause the brakes to overheat, which reduces their effectiveness and may lead to more serious con-sequences.
o Take care of your tires. Keep them
inflated to the recommended pres-sure. Incorrect inflation, either too much or too little, results in unnec- essary tire wear. Check the tire pres-sures at least once a month.
o Be sure that the wheels are aligned
correctly. Improper alignment canresult from hitting curbs or driving too fast over irregular surfaces. Poor alignment causes faster tire wearand may also result in other prob- lems as well as greater fuel con- sumption.
o Keep your car in good condition. For better fuel economy and reducedmaintenance costs, maintain yourcar in accordance with the mainte- nance schedule in Section 5. If you drive your car in severe conditions,DRIVING FOR ECONOMY
C140A01A-GAT You can save fuel and get more kilo- meters from your car if you follow these suggestions:
o Drive smoothly. Accelerate at a moderate rate. Don't make "jack- rabbit" starts or full-throttle shiftsand maintain a steady cruising speed. Don't race between stop- lights. Try to adjust your speed tothat of the other traffic so you don't have to change speeds unneces- sarily. Avoid heavy traffic wheneverpossible. Always maintain a safe distance from other vehicles so you can avoidunnecessary braking. This also re- duces brake wear.
o Drive at a moderate speed. The faster you drive, the more fuel yourcar uses. Driving at a moderate speed, especially on the highway, isone of the most effective ways to reduce fuel consumption.

3 WHAT TO DO IN AN EMERGENCY
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D010B01HR-GAT If Engine Doesn't Turn Over or Turns Over Slowly 2. Turn on the interior light. If the light
dims or goes out when you operate the starter, the battery is discharged.
3. Check the starter connections to be
sure they are securely tightened.
4. Do not push or pull the vehicle to start it. See instructions for "JumpStarting".
D010C01HR-GAT If Engine Turns Over Normally but Does Not Start 3. Check fuel line in the engine room. 4. If engine still refuses to start, call a
Hyundai dealer or seek other quali- fied assistance.
D010D01HR-AAT If the Engine Stalls While Driv- ing
1. Reduce your speed gradually, keep- ing a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact aHyundai dealer or seek other quali- fied assistance.
If the Engine Stalls at a Cross- road or Crossing
o If the engine stalls at a crossroad or crossing, set the shift lever in the N (Neutral) position and then push the vehicle to a safe place.
o If your vehicle has a manual trans- mission not equipped with a ignitionlock switch, the vehicle can move forward by shifting to the 2 (second)or 3 (third) gear and then turning the starter without depressing the clutch pedal.
D010A01A-AAT
!
D010B01HR D010C01HR
IF THE ENGINE WILL NOT START
CAUTION:
If the engine will not start, do not push or pull the car to start it. Thiscould result in a collision or cause other damage. In addition, push or pull starting may cause the cata-lytic converter to be overloaded and create a fire hazard.
1. Check the battery connections to be sure they are clean and tight. 1. Check fuel level. 2. With the key in the "OFF" position,
check all connectors at glow plugand glow plug relay. Reconnect anythat may be disconnected or loose.

5
VEHICLE MAINTENANCE REQUIREMENTS
5
50 40
I I I I I I I I I I
See Note (5)
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PADS FRONT BRAKE CALIPERS / CYLINDERS / DISC REAR BRAKE DRUMS / LININGS / CYLINDERS PARKING BRAKE TIRE CONDITION / PRESSURE EXHAUST SYSTEM / MOUNTING STEERING JOINT / RACK / BOX OIL LEAKS SUSPENSION JOINT / SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
F030C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
R I I I I I I I I I I I I I 90 72
I I I I I I I I I I I
70 56
I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
40 32
R I I I I I I I I I I I I I
30 24
I I I I I I I I I I I
20 16
I I I I I I I I I I I I I I108
I I I I I I I I I I
54
See Note (1), (2), (3)
Note : (1) At first, replace at 48,000 km (30,000 miles) or 24 months: after that, replace every 40,000 km (25,000 miles) or 24 m onths.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
(4) Inspect every day.
(5) Clean it every 10,000 km or 6 month or more frequently.
See Note (4)