2010 Hyundai H-100 Truck climate control

1
FEATURES OF YOUR HYUNDAI
63CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOW UNIT)
B760A01HR
Inside of a vehicle
Evaporator core Filter
Blower
The climate control air filter is located in the hood. It operates to decrease the amount ofpollutants entering the car. To check the climate control air filter, refer to the page 6-19. B760A04HR-GAT (If Installed)
B740D01A-AATOperation Tips
o If the interior of the car is hot when
you first get in, open the windows for a few minutes to expel the hot air.
o When you are using the air condi-
tioning system, keep all windowsclosed to keep hot air out.
o When moving slowly, as in heavy
traffic, shift to a lower gear.This increases engine speed, which in turn increases the speed of the air conditioning compressor.
o On steep grades, turn the air condi- tioning off to avoid the possibility ofthe engine over-heating.
o During winter months or in periods when the air conditioning is not usedregularly, run the air conditioningonce every month for a few min- utes. This will help circulate the lubricantsand keep your system in peak oper- ating condition.
! CAUTION:
o If the car is being driven in severe conditions such as dusty, rough roads, more frequent climate con- trol air filter inspections are re-quired.
o When the air flow rate is decreased,
it must be checked at an autho-rized dealer.
Outside air
Inside air

1
FEATURES OF YOUR HYUNDAI
63CLIMATE CONTROL AIR FILTER
(FOR EVAPORATOR AND BLOW UNIT)
B760A01HR
Inside of a vehicle
Evaporator core Filter
Blower
The climate control air filter is located in the hood. It operates to decrease the amount ofpollutants entering the car. To check the climate control air filter, refer to the page 6-19. B760A04HR-GAT (If Installed)
B740D01A-AATOperation Tips
o If the interior of the car is hot when
you first get in, open the windows for a few minutes to expel the hot air.
o When you are using the air condi-
tioning system, keep all windowsclosed to keep hot air out.
o When moving slowly, as in heavy
traffic, shift to a lower gear.This increases engine speed, which in turn increases the speed of the air conditioning compressor.
o On steep grades, turn the air condi- tioning off to avoid the possibility ofthe engine over-heating.
o During winter months or in periods when the air conditioning is not usedregularly, run the air conditioningonce every month for a few min- utes. This will help circulate the lubricantsand keep your system in peak oper- ating condition.
! CAUTION:
o If the car is being driven in severe conditions such as dusty, rough roads, more frequent climate con- trol air filter inspections are re-quired.
o When the air flow rate is decreased,
it must be checked at an autho-rized dealer.
Outside air
Inside air

5
VEHICLE MAINTENANCE REQUIREMENTS
5
50 40
I I I I I I I I I I
See Note (5)
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PADS FRONT BRAKE CALIPERS / CYLINDERS / DISC REAR BRAKE DRUMS / LININGS / CYLINDERS PARKING BRAKE TIRE CONDITION / PRESSURE EXHAUST SYSTEM / MOUNTING STEERING JOINT / RACK / BOX OIL LEAKS SUSPENSION JOINT / SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
F030C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
R I I I I I I I I I I I I I 90 72
I I I I I I I I I I I
70 56
I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
40 32
R I I I I I I I I I I I I I
30 24
I I I I I I I I I I I
20 16
I I I I I I I I I I I I I I108
I I I I I I I I I I
54
See Note (1), (2), (3)
Note : (1) At first, replace at 48,000 km (30,000 miles) or 24 months: after that, replace every 40,000 km (25,000 miles) or 24 m onths.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
(4) Inspect every day.
(5) Clean it every 10,000 km or 6 month or more frequently.
See Note (4)

5
VEHICLE MAINTENANCE REQUIREMENTS
7
45 36
R I I I I I I I I
15 12
I I I I I I I I I
F040C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PAD FRONT BRAKE CALIPERS/CYLINDERS/DISC REAR BRAKE DRUMS/LININGS/CYLINDERS PARKING BRAKE TIRE CONDITION/PRESSURE EXHAUST SYSTEM/MOUNTING STEERING JOINT/RACK/BOX/OIL LEAKS SUSPENSION JOINT/SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
75 60
I I I I I I I I I 90 72
R II I I I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
30 24
I I I I I I I I I I I I I I I
7.5
6
See Note (1), (2), (3)
Note: (1) At first, replace at 100,000 km (62,500 miles) or 60 months: after that, replace every 40,000 km (25,000 miles) or 24 months.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items. (4) Inspect every day. (5) Clean it every 10,000 KM or 6 month, or more frequently.
See Note (4) See Note (5)

5VEHICLE MAINTENANCE REQUIREMENTS
8
F050A04HR-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
SEVERE DRIVING CONDITIONSA - Repeated short distance driving
B - Extensive idling
C - Driving in dusty conditions
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot above
32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer or police car, taxi, or commercial type operation
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
A, B, C, F, H, J C, E D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, E A, C, D, E, F, G, H, I, J
EVERY 3,000 KM EVERY 4,000 KM
MORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 10,000 KM OR 6 MONTHS MORE FREQUENTLY EVERY 120,000 KM
Except E.CFor E.C
R R R
II I I
R
ENGINE OIL AND FILTER AIR CLEANER FILTER TIMING BELT BRAKE PADS, CALIPERS, ROTORS REAR BRAKE DRUMS AND LININGS STEERING GEAR BOX, LINKAGE & BOOTS CLIMATE CONTROL AIR FILTER MANUAL TRANSMISSION OIL
MAINTENANCE ITEMMAINTENANCE INTERVALS
DRIVING
CONDITION
MAINTENANCE
OPERATION

Front Open Service Panel ............................................ 6-2
Engine Compartment .................................................... 6-3
General Checks ........................................................... 6-5
Checking the Engine Oil ............................................... 6-6
Changing the Oil and Filter ........................................... 6-8
Checking and Changing the Engine Coolant ...............6-10
Changing the Air Cleaner Filte r ....................................6-12
Checking the Transmission Oil (Manual) ....................6-15
Checking the Rear Axle Oil......................................... 6-16
Checking the B rakes ................................................... 6-17
Air Conditioning Care ................................................... 6-18
Checking the Climate Control Air Filter
(For Evaporator and Blower U nit) .............................6-19
Checking Drive Belts................................................... 6-21
Checking and Replacing Fuses .................................. 6-22
Checking the Battery ................................................... 6-24
Power Steering Fluid Level .......................................... 6-26
Fuel Fil ter ..................................................................... 6-27
Replacement of Light Bulbs ......................................... 6-30
Bulb Wattages ............................................................. 6-37
Fuse Panel Description ............................................... 6-38
DO-IT-YOURSELF MAINTENANCE
6
6

6
DO-IT-YOURSELF MAINTENANCE
19
G140B01A-AAT Checking the Air Conditioning Operation
1. Start the engine and let it run at a
fast idle for several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air condi-tioning system inspected by yourHyundai dealer.
G140C01A-AAT Lubrication To lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minuteseach week. This is particularly important during cool weather when the air condi- tioning system is not otherwise in use.
! CAUTION:
Running the air conditioning sys- tem for extended periods of time with a low refrigerant level may damage the compressor. Crankshaft pulley
G140D01A-GAT Checking the Compressor Drive Belt
When the air conditioning is being used regularly, the compressor drive belt tension should be checked at leastonce a month. To check the drive belt tension, press down on the belt halfway between theengine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this beltanymore than 8.0 mm. If you have the instruments to check it with a force of 98N (22 lb.), the deflection should beapprox. 8.0 mm (0.315 in.). If the belt is too loose, have it adjusted by your Hyundai dealer. G140D01HRCOMP. pulley
Tension pulley
CHECKING THE CLIMATE CONTROL AIR FILTER
B145A03HR-GAT
(For Evaporator and Blower Unit) (If Installed) The climate control air filter is located in the hood.It helps to decrease the amount of pollutants entering the car.
B145A01HR
1. Open the hood.
2. Remove the filter by pressing the upper end of the filter.
3. Clean the filter with compressed air
or water.
4. Reassemble in the reverse order of
disassembly after the filter is com-pletely dried.