2010 Hyundai H-100 Truck water pump

1FEATURES OF YOUR HYUNDAI
2
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FUEL RECOMMENDATIONS
B010A03HR-GAT Use Diesel
CAUTION:
o Do not let any gasoline or water enter the tank. This would make it necessary to drain it out and to bleed the lines to avoid jamming the injection pump and damag-ing the engine.
o In winter, in order to cut down
incidents due to freezing, paraf-fin oil may be added to the fuel if the temperature drops to below -10°C. Never use more than 20%paraffin oil.
Diesel fuel Diesel engine must be operated only on commercially available diesel fuel thatcomplies with EN 590 or comparable standard. (EN stands for "European Norm"). Do not use marine diesel fuel,heating oils, or non-approved fuel addi- tives, as this will increase wear and cause damage to the engine and fuelsystem. The use of non-approved fuels and / or fuel additives will result in a limitation of your warranty rights.
B010A01HR
Diesel fuel of above cetane 52 is usedin Hyundai vehicle. If two types ofdiesel fuel are available, use summer or winter fuel properly according to the following temperature conditions.
o Above -5°C (23°F) ... Summer type
diesel fuel.
o Below -5°C (23°F) ... Winter type
diesel fuel.
Watch the fuel level in the tank very carefully : If the engine stops through fuel failure, the circuits must be com- pletely purged to permit restarting. Biodiesel Commercially supplied biodiesel blends of no more than 5% biodiesel, com- monly known as "B5 biodiesel" may be used in your vehicle if it meets EN 14214 or equivalent specifications. (EN stands for "European Norm"). The use of biofuels made from rapeseed methyl ester (RME), fatty acid methyl ester (FAME), vegetable oil methyl ester (VME) etc. or mixing diesel with biodiesel will cause increased wear or damage to the engine and fuel system. Repair or replacement of worn or dam- aged components due to the use of non approved fuels will not be covered by the manufactures warranty.
Biodiesel (for New Zealand) Commercially supplied biodiesel blends of no more than 5% biodiesel, com- monly known as "B5 biodiesel" may be used in your vehicle if it meets EN 14214 or equivalent specifications. (EN stands for "European Norm"). The use of biofuels exceeding 5%, made from rapeseed methyl ester (RME), vegetable oil methyl ester (VME) etc. or mixing diesel exceeding 5% with biodiesel will cause increased wear or damage to the engine and fuel system.

1
FEATURES OF YOUR HYUNDAI
27
! B260J01S-GAT
Charging System Warning Light
The charging system warning light should come on when the ignition isturned on, then go out when the engine is running. If the light stays on while the engine is running, there is a malfunc-tion in the electrical charging system. If the light comes on while you are driv- ing, stop, turn off the engine and checkunder the hood. First, make certain the generator drive belt is in place. If it is, check the tension of the belt.And then, have the system checked by your Hyundai dealer.
CAUTION:
If the drive belt (generator belt) is loosen, broken, or mission while the vehicle is driving, there may be a serious malfunction, engine couldoverheat because this belt also drives the water pump.!
time, you should slow the vehicle and bring it to a complete stop in a safelocation off the roadway. The brake fluid level warning light indi- cates that the brake fluid level in thebrake master cylinder is low and hy- draulic brake fluid conforming to DOT 3 or DOT 4 specifications should be added.After adding fluid, if no other trouble is found, the car should be immediately and carefully driven to a Hyundai dealerfor inspection. If further trouble is expe- rienced, the vehicle should not be driven at all but taken to a dealer by a profes-sional towing service or some other safe method. Your Hyundai is equipped with dual-diagonal braking systems. This means you still have braking on two wheels even if one of the dual systems shouldfail. With only one of the dual systems working, more than normal pedal travel and greater pedal pressure are requiredto stop the car. Also, the car will not stop in as short a distance with only half of the brake system working. If thebrakes fail while you are driving, shift to a lower gear for additional engine brak- ing and stop the car as soon as it is safeto do so. CAUTION:
The parking brake/low brake fluid warning light should also come on when the vacuum level in brakebooster descends to about 275 mmHg or below. The brake system is de- signed to stop the vehicle with re-serve assist if brake pedal is held down. This reserve is greatly reduced each time you release the brake.Without vacuum assist your vehicle can still be stopped by pushing much harder on brake pedal, however thestopping distance may be much longer. If the light comes on at any other time, you should slow the ve-hicle and bring it to a complete stop in a safe location off the roadway. After starting the engine, do not drivethe vehicle until the vacuum level is above 275 mmHg below atmosphere and warning light has turned off. Iffurther trouble is experienced, the vehicle should not be driven at all but taken to a dealer by a profes-sional towing service.

1FEATURES OF YOUR HYUNDAI
28
B260L02HP-GAT Door Ajar Warning Light and Chime (If Installed)
The door ajar warning light warns you that a door is not completely closed andthe chime warns you that the key is in the ignition switch. NOTE : The warning chime only sounds whenever the key is in the ignitionswitch and the driver's side front door is open simultaneously. The chime sounds until the key is re-moved from the ignition switch or the driver's side front door is closed. B260M01A-AAT Low Fuel Level Warning Light
The low fuel level warning light comes on when the fuel tank is approachingempty. When it comes on, you should add fuel as soon as possible. Driving with the fuel level warning light on orwith the fuel level below "E" can cause the engine to misfire and damage the catalytic converter.
B260N01HR-GAT Malfunction Indicator Light (If Installed)
The MIL(Malfunction Indicator Light) illuminates when there are the malfunc-tions in main sensors(such as pedal sensor, booster sensor, etc.) or FIP(Fuel Injection Pump) during driving.This light will illuminate when the igni- tion key is turned from the "OFF" posi- tion to the "ON" position, and will go outafter the engine starts. If it illuminates while driving, or does not illuminate when the ignition key is turned from the"OFF" position to the "ON" position, take your car to your nearest authorized Hyundai dealer and have the systemchecked. B260E01HP-GAT Seat Belt Warning Light
The seat belt warning light blinks for about 6 seconds when the ignition keyis turned from the "OFF" position to "ON" or "START".B265C01HR-GAT Diesel Preheat Indicator Light
The indicator light illuminates amber when the ignition switch is placed at the"ON" position. The engine can be started after the preheat indicator light goes off. The illuminating time varies with thewater temperature.
NOTE: If the engine were not started within 2 seconds after the preheating is completed, turn the ignition key oncemore to the "LOCK" position during 10 seconds, and then to the "ON" position, in order to preheat again.
Illuminating time (sec)22.5 8 6
0.5 0
Water temperature
(°C)
Below -30 -20-15
60 80

1FEATURES OF YOUR HYUNDAI
30
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B290A02A-AAT ENGINE COOLANT TEMPERA- TURE GAUGE
WARNING:
Never remove the radiator cap when the engine is hot. The engine cool-ant is under pressure and could erupt and cause severe burns. Wait until the engine is cool before re-moving the radiator cap.
The needle on the engine coolant tem-perature gauge should stay in the nor-mal range. If it moves across the dial to "H" (Hot), pull over and stop as soon as possible and turn off the engine. Then open the hood and, after the engine has cooled, check the coolant level and thewater pump drive belt. If you suspect cooling system trouble, have your cool- ing system checked by a Hyundai dealeras soon as possible.
HHR2059
HHR2016
Without Tachometer
With Tachometer
CAUTION:
Avoid driving with a very low fuel level. If you run out of fuel, it could cause the engine to misfire and re-sult in excessive loading of the cata- lytic converter.
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2
DRIVING YOUR HYUNDAI
13WINTER DRIVING
chains on the tire will provide a greater driving force, but will not prevent sideskids. NOTE: Tire chains are not legal in all prov- inces. Check province laws beforefitting tire chains. C160C01A-AAT Use High Quality Ethylene Glycol Coolant Your Hyundai is delivered with high quality ethylene glycol coolant in thecooling system. It is the only type of coolant that should be used because it helps prevent corrosion in the coolingsystem, lubricates the water pump and prevents freezing. Be sure to replace or replenish your coolant in accor-dance with the maintenance schedule in Section 5. Before winter, have your coolant tested to assure that its freez-ing point is sufficient for the tempera- tures anticipated during the winter.
C160A01A-AAT The more severe weather conditions of winter result in greater wear and other problems. To minimize the prob- lems of winter driving, you should fol-low these suggestions:
C160B01A-GAT Snowy or Icy Conditions To drive your vehicle in deep snow, it may be necessary to use snow tires orto install tire chains on your tires. If snow tires are needed, it is necessary to select tires equivalent in size andtype to the original equipment tires. Failure to do so may adversely affect the safety and handling of your car.Speeding, rapid acceleration, sudden brake applications, and sharp turns are potentially very hazardous prac-tices. During deceleration, use engine braking to the fullest extent. Sudden brake applications on snowy or icyroads may cause skids to occur. You need to keep sufficient distance be- tween the vehicle in front and yourvehicle. Also, apply the brake gently. It should be noted that installing tire C160D01A-AAT Check Battery and Cables Winter puts additional burdens on the battery system. Visually inspect thebattery and cables as described in Section 6. The level of charge in your battery can be checked by your Hyun-dai dealer or a service station.
C160E01A-AAT Change to "Winter Weight" Oil if Necessary In some climates it is recommended that a lower viscosity "winter weight" oil be used during cold weather. SeeSection 9 for recommendations. If you aren't sure what weight oil you should use, consult your Hyundai dealer.

3 WHAT TO DO IN AN EMERGENCY
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IF THE ENGINE OVERHEATS
D030A01HR-GAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in neu-
tral and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out un-
der the car or steam is coming outfrom the hood, allow the engine to idle. Do not open the hood until the engine coolant has stopped runningor the steaming has stopped. If there is no visible loss of engine coolant and no steam, leave the enginerunning, lift up the passenger's seat
(Refer to "To Inspect the Engine
Compartment Under the Passenger's
Seat" on page 1-13.) and check to be sure the engine cooling fan is oper- ating. If the fan is not running, turnthe engine off.
6. Carefully remove the jumper cables
in the reverse order of attachment.
If you do not know why your batterybecame discharged (because the lightswere left on, etc.), have the charging system checked by your Hyundai dealer. 4. Check to see if the water pump drive
belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory, check for coolant leaking from theradiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to bedraining from it when you stop).
WARNING:
While the engine is running, keephair, hands, and clothing away from moving parts such as the fan and drive belts to prevent injury.
HHR4002
NOTE: If your vehicle is equipped with double cab, frist pull the cushion of the reat seat forward (Refer to "RearSeat Cushion Under Box" on page 1-11.) And remove the battery cover by turning the knob counterclock-wise. And then you can jump start the car.

3
WHAT TO DO IN AN EMERGENCY
5
195/70R15C-6PR 155R12C-8PR 195/70R15C-8PR FRONT
290kPa (42PSI)
- - -
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SPARE TIRE
WARNING:
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields. WARNING:
Do not remove the radiator cap whenthe engine is hot. This can allowcoolant to be blown out of the open- ing and cause serious burns.
6. If you cannot find the cause of the overheating, wait until the engine temperature has returned to nor-mal. Then, if the engine coolant has been lost, carefully add coolant to the reservoir (Page 6-10) to bringthe fluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert
for further signs of overheating. Ifoverheating happens again, call a Hyundai dealer for assistance.
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5. If the water pump drive belt is broken
or coolant is leaking out, stop the engine immediately and call the near- est Hyundai dealer for assistance. D040A01HR-GAT The following instructions for the FULL SIZE spare tire should be observed: Check inflation pressure as soon as practical after installing the spare tire, and adjust to the specified pressure. The tire pressure should be periodi-cally checked and maintained at the specified pressure while the tire is stored.
Spare Tire PressureCAUTION:
Serious loss of engine coolant indi- cates there is a leak in the coolingsystem and this should be checked as soon as possible by a Hyundai dealer. TIRE SIZE
TIRE INFLATION
PRESSURE REAR-
340kPa (50PSI)440kPa(64PSI)440kPa (64PSI)
Low Deck (STD)Low Deck (DBL) High Deck

5VEHICLE MAINTENANCE REQUIREMENTS
4
F030A01HR-GAT
Except European Community
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
F030D02HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SCHEDULED MAINTENANCE
NO. 1 2 3 4 5 6 7 8 9
1011 12 13 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL)ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL FILTER* VALVE CLEARANCE INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) EGR SYSTEM (VALVE, TUBE, HOSE) TIMING BELT DRIVE BELT (FOR WATER PUMP AND ALTERNATOR) ENGINE IDLE SPEED FUEL SYSTEM LEAKS INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACUUM PUMP AND VACUUM HOSE VACUUM PUMP OIL HOSE
80 64
I
R I I 90 72
R II I I
70 56
I
6048
R I I I I I I
50 40
I
4032
I I I I
30 24
R II I I
20 16
I I I108
I
See Note(1), (2) See Note(3)
Note : (1) For every 5,000 KM or 6 months, whichever occurs first : "R" (2) Republic of South Africa (If the vehicle is lubricated API CH-4 grade or above.):For every 7,500 KM or 6 months, whichever occurs first : "R"
(3) For China, India and Middle East : For every 15,000 KM or 12 months, whichever occurs first : "R" Except China, India and Middle East : For every 45,000 KM or 36 months, whichever occurs first : "R"
(4) Inspect every day. (5) For every 15,000 KM or 12 months, whichever occurs first : "I"
5 4
See Note(4)
KILOMETERS X 1000 MONTHS
See Note(5)
See Note(5)