2010 Hyundai H-100 Truck belt

5VEHICLE MAINTENANCE REQUIREMENTS
4
F030A01HR-GAT
Except European Community
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
F030D02HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SCHEDULED MAINTENANCE
NO. 1 2 3 4 5 6 7 8 9
1011 12 13 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL)ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL FILTER* VALVE CLEARANCE INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) EGR SYSTEM (VALVE, TUBE, HOSE) TIMING BELT DRIVE BELT (FOR WATER PUMP AND ALTERNATOR) ENGINE IDLE SPEED FUEL SYSTEM LEAKS INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACUUM PUMP AND VACUUM HOSE VACUUM PUMP OIL HOSE
80 64
I
R I I 90 72
R II I I
70 56
I
6048
R I I I I I I
50 40
I
4032
I I I I
30 24
R II I I
20 16
I I I108
I
See Note(1), (2) See Note(3)
Note : (1) For every 5,000 KM or 6 months, whichever occurs first : "R" (2) Republic of South Africa (If the vehicle is lubricated API CH-4 grade or above.):For every 7,500 KM or 6 months, whichever occurs first : "R"
(3) For China, India and Middle East : For every 15,000 KM or 12 months, whichever occurs first : "R" Except China, India and Middle East : For every 45,000 KM or 36 months, whichever occurs first : "R"
(4) Inspect every day. (5) For every 15,000 KM or 12 months, whichever occurs first : "I"
5 4
See Note(4)
KILOMETERS X 1000 MONTHS
See Note(5)
See Note(5)

5VEHICLE MAINTENANCE REQUIREMENTS
6
F040A01HR-GAT
For European Community Only
The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both kilometers and time are shown, the frequency of service is determined by whichever occurs first.
NO. 1 2 3 4 5 6 7 8 9
1011 12 13 DESCRIPTION
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL AND FILTER AIR CLEANER FILTER FUEL SYSTEM LEAKS FUEL FILTER* VALVE CLEARANCE EGR SYSTEM (VALVE, TUBE, HOSE) INJECTION TIMING (IF EXHAUST GAS INCLUDES BLACK SMOKE) TIMING BELT DRIVE BELT (FOR WATER PUMP/ALTERNATOR) ENGINE IDLE SPEED INJECTION NOZZLE (IF EXHAUST GAS INCLUDES BLACK SMOKE) VACUUM PUMP AND VACUUM HOSE VACUUM PUMP OIL HOSE
75 60
I I I I I 90 72
R
I I
R I I I I I
60 48
I I I I I I I I I
45 36
R
I I I I
30 24
I I I I I I I I
15 12
I I I I I
7.5
6
KILOMETERS X 1000 MONTHS
F040D03HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
See Note (5)
Note : (1) For every 7,500 KM or 6 months, whichever occurs first : "R" (2) Inspect every day.
(3) Inspect every 30,000 km or 18 months; replace every 60,000 km or 36 months
(4) This interval depends on fuel quality. It is applicable only when using a qualified fuel, "EN 590 or equivalent". If the diesel fuel specificationsdon't meet the European standards EN590, replace it more frequently. Consult an authorized HYUNDAI dealer for details. In case of
low engine power or fuel pressure decrease of the fuel filter, replace fuel filter immediately regardless of maintenance schedu le.
(5) For every 20,000 KM : "I" See Note (1)
See Note (2)
See Note (3), (4)

5VEHICLE MAINTENANCE REQUIREMENTS
8
F050A04HR-GAT The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the
chart below for the appropriate maintenance intervals.
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
SEVERE DRIVING CONDITIONSA - Repeated short distance driving
B - Extensive idling
C - Driving in dusty conditions
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot above
32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer or police car, taxi, or commercial type operation
I - Driving for patrol car, taxi, commercial car or vehicle towing
J - Driving over 170 km/h
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
A, B, C, F, H, J C, E D, E, F, G C, D, G, H C, D, G, H C, D, E, F C, E A, C, D, E, F, G, H, I, J
EVERY 3,000 KM EVERY 4,000 KM
MORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 10,000 KM OR 6 MONTHS MORE FREQUENTLY EVERY 120,000 KM
Except E.CFor E.C
R R R
II I I
R
ENGINE OIL AND FILTER AIR CLEANER FILTER TIMING BELT BRAKE PADS, CALIPERS, ROTORS REAR BRAKE DRUMS AND LININGS STEERING GEAR BOX, LINKAGE & BOOTS CLIMATE CONTROL AIR FILTER MANUAL TRANSMISSION OIL
MAINTENANCE ITEMMAINTENANCE INTERVALS
DRIVING
CONDITION
MAINTENANCE
OPERATION

5VEHICLE MAINTENANCE REQUIREMENTS
10
F060F01A-AAT
o Vacuum and Crankcase
Ventilation Hoses
Inspect the surface of hoses for evi- dence of heat and/or mechanical dam- age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Particu- lar attention should be paid to examin- ing those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold. Inspect the hose routing to assure that the hoses do not come in contact with any heat source, sharp edges or mov- ing component which might cause heatdamage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make sure they aresecure, and that no leaks are present. Hoses should be replaced immedi- ately if there is any evidence of dete-rioration or damage. F060B01HR-GAT
o Drive Belts
Inspect all drive belts (water pump andalternator) for evidence of cuts, cracks, excessive wear or oiliness, and re- place if necessary. Drive belts shouldbe checked periodically for proper ten- sion and adjusted as necessary. F060E01A-GAT
o Timing Belt
Inspect all parts related with the timing
belt for damage and deformation. Re- place any damaged parts immediately.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter isrecommended when the filter is re-placed.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap
should be inspected at those intervals specified in the maintenance sched- ule. Make sure that a new vapor hoseor fuel filler cap is correctly replaced.
F070B01A-GAT
o Cooling System
Check the cooling system part, suchas radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts. F070C01A-AAT
o Coolant
The coolant should be changed at the intervals specified in the mainte- nance schedule. F070D01HP-GAT
o Manual Transmission Oil
Inspect the manual transmission oil
according to the maintenance sched- ule. NOTE:
If the oil level is low, check for
possible leaks before adding oil. Do not overfill.

5
VEHICLE MAINTENANCE REQUIREMENTS
11
F070F01A-AAT
o Brake Hoses and Lines
Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replace any deteriorated or damaged parts immediately. F070G02A-GAT
o Brake Fluid
Check brake fluid level in the brake fluid reservoir. The level should be between "MIN" and "MAX" marks on the side of the reservoir. Use only hydraulic brake fluid conforming to DOT3 or DOT 4.
F070L01A-AAT
o Suspension Mounting Bolts
Check the suspension connections for
looseness or damage. Retighten to thespecified torque. F070M01A-AAT
o Steering Gear Box, Linkage &
Boots/Lower arm Ball Joint
With the vehicle stopped and engine off, check for excessive free-play in the steering wheel. Check the linkage for bends or damage. Check the dustboots and ball joints for deterioration, cracks, or damage. Replace any dam- aged parts. F070N01A-AAT
o Power Steering Pump, Belt and Hoses
Check the power steering pump and hoses for leakage and damage. Re-place any damaged or leaking parts immediately. Inspect the power steer- ing belt for evidence of cuts, cracks,excessive wear, oiliness and proper tension. Replace or adjust it if neces- sary.
F070J01A-AAT
o Brake Pads, Calipers and
Rotors
Check the pads for excessive wear,
discs for run out and wear, and cali- pers for fluid leakage.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes,
muffler and hangers for cracks, dete-rioration, or damage. Start the engine and listen carefully for any exhaustgas leakage. Tighten connections or replace parts as necessary.
F070H01A-AAT
o Rear Brake Drums/Linings
Parking Brake
Check the rear brake drums and lin-
ings for scoring, burning, leaking fluid, broken parts, and excessive wear. Inspect the parking brake system in- cluding the parking brake lever andcables. For detailed service proce- dures, refer to the Shop Manual.

Front Open Service Panel ............................................ 6-2
Engine Compartment .................................................... 6-3
General Checks ........................................................... 6-5
Checking the Engine Oil ............................................... 6-6
Changing the Oil and Filter ........................................... 6-8
Checking and Changing the Engine Coolant ...............6-10
Changing the Air Cleaner Filte r ....................................6-12
Checking the Transmission Oil (Manual) ....................6-15
Checking the Rear Axle Oil......................................... 6-16
Checking the B rakes ................................................... 6-17
Air Conditioning Care ................................................... 6-18
Checking the Climate Control Air Filter
(For Evaporator and Blower U nit) .............................6-19
Checking Drive Belts................................................... 6-21
Checking and Replacing Fuses .................................. 6-22
Checking the Battery ................................................... 6-24
Power Steering Fluid Level .......................................... 6-26
Fuel Fil ter ..................................................................... 6-27
Replacement of Light Bulbs ......................................... 6-30
Bulb Wattages ............................................................. 6-37
Fuse Panel Description ............................................... 6-38
DO-IT-YOURSELF MAINTENANCE
6
6

6
DO-IT-YOURSELF MAINTENANCE
5
G020A01HR-GAT Engine Compartment The following should be checked regu- larly:
o Engine oil level and condition
o Transmission fluid level and condi-
tion
o Brake fluid level
o Engine coolant level
o Windshield washer fluid level
o Accessory drive belt condition
o Engine coolant hose condition
o Fluid leaks (on or below compo- nents)
o Power steering fluid level
o Battery condition
o Air filter condition G020C01HR-GAT Vehicle Interior The following should be checked each time when the vehicle is driven:
o Lights operation
o Windshield wiper operation
o Horn operation
o Defroster, heater system operation
(and air conditioning, if installed)
o Steering operation and condition
o Mirror condition and operation
o Turn signal operation
o Accelerator pedal operation
o Brake operation, including parking
brake
o Manual transmission operation, in- cluding clutch operation
o Seat control condition and operation
o Seat belt condition and operation
o Sunvisor operation If you notice anything that does not operate correctly or appears to be functioning incorrectly, inspect it care-fully and seek assistance from your Hyundai dealer if service is needed.
G020B01A-AAT Vehicle Exterior The following should be checked monthly:
o Overall appearance and condition
o Wheel condition and wheel nut torque
o Exhaust system condition
o Light condition and operation
o Windshield glass condition
o Wiper blade condition
o Paint condition and body corrosion
o Fluid leaks
o Door and hood lock condition
o Tire pressure and condition
(including spare tire)
GENERAL CHECKS

6
DO-IT-YOURSELF MAINTENANCE
19
G140B01A-AAT Checking the Air Conditioning Operation
1. Start the engine and let it run at a
fast idle for several minutes with the air conditioning set at the maximum cold setting.
2. If the air coming out of the in-dash vents is not cold, have the air condi-tioning system inspected by yourHyundai dealer.
G140C01A-AAT Lubrication To lubricate the compressor and the seals in the system, the air conditioning should be run for at least 10 minuteseach week. This is particularly important during cool weather when the air condi- tioning system is not otherwise in use.
! CAUTION:
Running the air conditioning sys- tem for extended periods of time with a low refrigerant level may damage the compressor. Crankshaft pulley
G140D01A-GAT Checking the Compressor Drive Belt
When the air conditioning is being used regularly, the compressor drive belt tension should be checked at leastonce a month. To check the drive belt tension, press down on the belt halfway between theengine crankshaft and compressor pulleys. Pressing with your finger, you should not be able to deflect this beltanymore than 8.0 mm. If you have the instruments to check it with a force of 98N (22 lb.), the deflection should beapprox. 8.0 mm (0.315 in.). If the belt is too loose, have it adjusted by your Hyundai dealer. G140D01HRCOMP. pulley
Tension pulley
CHECKING THE CLIMATE CONTROL AIR FILTER
B145A03HR-GAT
(For Evaporator and Blower Unit) (If Installed) The climate control air filter is located in the hood.It helps to decrease the amount of pollutants entering the car.
B145A01HR
1. Open the hood.
2. Remove the filter by pressing the upper end of the filter.
3. Clean the filter with compressed air
or water.
4. Reassemble in the reverse order of
disassembly after the filter is com-pletely dried.