2010 Hyundai H-100 Truck transmission

2
DRIVING YOUR HYUNDAI
19
CAUTION:
If overheating should occur when towing, (temperature gauge readsnear red zone), taking the following action may reduce or eliminate the problem.
!
1. Turn off the air conditioner.
2. Reduce highway speed.
3. Select a lower gear when going uphill.
4. While in stop and go traffic, place the gear selector in park or neu- tral and idle the engine at a higherspeed.
14. When going down a hill, shift into a
lower gear and use the engine brak-ing effect. When ascending a long grade, downshift the transmission to alower gear and reduce speed to reduce chances of engine over- loading and/or overheating.
15. If you have to stop while going uphill, do not hold the vehicle inplace by pressing on the accelera-tor. Use the parking brake or footbrake.
NOTE: When towing check transmission fluid more frequently.

3
WHAT TO DO IN AN EMERGENCY
7
6. Insert the spare tire carrier wrench
into the hole in the spare tire carrier and turn it clockwise.
7. After the spare tire fully raised, tighten by hand to about 30 kg .
f (295 N).
Then, remove the spare tire carrier wrench with care not to turn it in thereverse direction. Now, ensure that the tire is secured in position.
! CAUTION:
If you cannot secure the spare tire in position, load it on the cargo deckand ask your nearest service shop for inspection. E050D02HR-GAT Spare tire anti-theft device (If Installed) This device is designed to protect the spare tire theft. To unlock the spare tire-anti theft de-vice insert the key into the lock, push it once, then pull out it with the key. To lock the spare tire anti-theft devicefit the lock connected to the key in the hole of the spare tire carrier, push it once until in "clicks", then pull out thekey.
OHR058113
OHR058112
IF YOU HAVE A FLAT TIRE
D050A01HR-GAT If a tire goes flat while you are driving:
1. Take your foot off the accelerator pedal and let the car slow down while driving straight ahead. Do not apply the brakes immediately or at- tempt to pull off the road as this maycause a loss of control. When the car has slowed to such a speed that it is safe to do so, brake carefullyand pull off the road. Drive off the road as far as possible and park on firm, level ground. If you are on adivided highway, do not park in the median area between the two traffic lanes.
2. When the car is stopped, turn on your emergency hazard flashers,set the parking brake and put thetransmission in reverse.
3. Have all passengers get out of the
car. Be sure they all get out on theside of the car that is away from traffic.
4. Change the tire according to the instructions provided as following.

3 WHAT TO DO IN AN EMERGENCY
16
Tire Pressure Gauge (If Installed) You can easily check the tire pressure with a tire pressure gauge that is foundin OVM tool bag. Tires normally lose some air in day-to-day use, and you may have to add a few pounds of airperiodically and it is not usually a sign of a leaking tire, but of normal wear. Always check tire pressure when thetires are cold because tire pressure increases with temperature. To check the tire pressure, take the following steps;
1. Unscrew the inflation valve cap thatis located on the rim of the tire.
2. Press and hold the gauge against the tire valve. Some air will escape as you begin and more will escape if you don't press the gauge in firmly.
3. A firm non-leaking push will activate the gauge.
4. Read the tire pressure on the gauge
to know whether the tire pressure is low or high.
5. Adjust the tire pressures to the speci-
fied pressure. See page 8-3.
6. Reinstall the inflation valve cap.IF YOUR VEHICLE MUST BE TOWED
D080A02HR-GAT If your vehicle has to be towed, it should be done by your Hyundai dealeror a commercial tow truck service. This will help assure that your vehicle is not damaged in towing. Also, profes-sionals are generally aware of local laws governing towing. In any case, rather than risk damage to your car, itis suggested that you show this infor- mation to the tow truck operator. Be sure that a safety chain system is usedand that all local laws are observed. It is recommended that your vehicle be towed with a wheel lift and dollies orflatbed equipment with all the wheels off the ground.
! CAUTION:
o Your vehicle can be damaged if towed incorrectly!
o Be sure the transmission is in neutral.
o When the engine will not start, be
sure the steering is unlocked by placing the key in the "ACC" po- sition.
3. Stand approximately 2.5 m (8 ft)
away from the fire and squeeze the handle to discharge the extinguisher. If you release the handle, the dis- charge will stop.
4. Sweep the nozzle back and forth at the base of the fire. After the fireappears to be out, watch it carefullysince it may re-ignite.
Triangle Reflector Placed the triangle reflector on the road to warn oncoming vehicles during emergencies, such as when the ve- hicle is parked by the roadside due toany problems. First Aid Kit There are some items such as scis- sors, bandage and adhesive tape and etc. in the kit to give first aid to aninjured person.

3
WHAT TO DO IN AN EMERGENCY
17
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D080B02HR-GAT Towing the vehicle
HHR4060
Your vehicle can be towed by wheel lift type truck (1), (2) or flatbed equipment(3).
!
1) If any of the loaded wheels or sus-
pension components are damaged or the vehicle is being towed with the rear wheels on the ground, use a towing dolly under the rear wheels.If you do not use a towing dolly, place the ignition key in the "ACC" position and put the transmission in"N (Neutral)".
HHR4061
1)
2)
3)
dolly CAUTION:
Do not tow with the key removed or in the "LOCK" position when tow- ing from the front without a towingdolly.
2) If the vehicle is being towed with the front wheels on the ground, be sure the parking brake is released.
3) It is recommended that your vehicle be towed with all the wheels off theground.
CAUTION:
o When towing the vehicle, take care not to cause damage to the bumper or underbody of the ve- hicle.
o Do not tow with sling type truck as this may cause damage to thebumper or underbody of the ve-hicle.

3 WHAT TO DO IN AN EMERGENCY
18IF YOU LOSE YOUR KEYS
D120A01A-AAT If you lose your keys, many Hyundai dealers can make you a new key if you have your key number. If you lock the keys inside your car andyou cannot obtain a new key, many Hyundai dealers can use special tools to open the door for you.
Nor should it be attempted if the wheels,drive train, axles, steering or brakesare damaged. Before towing, be sure the transmission is in neutral and the key in "ACC" (with the engine off) or inthe "ON" position (with the engine run- ning). A driver must be in the towed car to steer it and operate the brakes.
CAUTION:
If the car is being towed with all four wheels on the ground, it can be towed only from the front. Be sure that the transmission is in neutral. Do not tow at speeds greater than50 km/h (25 mph) and for more than 25 km (15 miles). Be sure the steering is unlocked byplacing the key in the "ACC" posi- tion. A driver must be in the towed vehicle to operate the steering andbrakes.
!
D080D01HR-GAT EMERGENCY TOWING
For emergency towing when no com- mercial tow vehicle is available, attach a tow cable, chain or strap to the towing hook under the front of yourcar. Do not attempt to tow your vehicle in this manner on any unpaved sur- face. This may result in serious dam-age to your car. D080D01HR
Towing hook

5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010C01HR-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte-nance charts starting on page 5-4. These procedures must be performed at the intervals shown in the mainte-nance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they beperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer, these procedures maybe performed at any qualified service facility. F010D01A-GAT
General Checks
These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page6-5.
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must beperformed. Although careful design and engineering have reduced these to a minimum, those that are requiredare of the utmost importance.It is your responsibility to have thesemaintenance procedures performed to comply with the terms of the war- ranties covering your new Hyundai.The Service Passport supplied with your new vehicle provides further in- formation about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into three main areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts of equivalent quality such as engine oil, engine coolant, manual transmission
oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor may be used withoutaffecting your warranty coverage but you should always be sure these are equivalent to the quality of the originalHyundai parts. Your Service Passport provides further information about your warranty coverage.

5
VEHICLE MAINTENANCE REQUIREMENTS
5
50 40
I I I I I I I I I I
See Note (5)
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PADS FRONT BRAKE CALIPERS / CYLINDERS / DISC REAR BRAKE DRUMS / LININGS / CYLINDERS PARKING BRAKE TIRE CONDITION / PRESSURE EXHAUST SYSTEM / MOUNTING STEERING JOINT / RACK / BOX OIL LEAKS SUSPENSION JOINT / SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
F030C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
80 64
R I I I I I I I I I I I I I 90 72
I I I I I I I I I I I
70 56
I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
40 32
R I I I I I I I I I I I I I
30 24
I I I I I I I I I I I
20 16
I I I I I I I I I I I I I I108
I I I I I I I I I I
54
See Note (1), (2), (3)
Note : (1) At first, replace at 48,000 km (30,000 miles) or 24 months: after that, replace every 40,000 km (25,000 miles) or 24 m onths.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
(4) Inspect every day.
(5) Clean it every 10,000 km or 6 month or more frequently.
See Note (4)

5
VEHICLE MAINTENANCE REQUIREMENTS
7
45 36
R I I I I I I I I
15 12
I I I I I I I I I
F040C06HR-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
KILOMETERS X 1000 MONTHS
NO.
1 2 3 4 5 6 7 8 9
1011 12 13 14 15 16 17 18 19 20 DESCRIPTION
GENERAL MAINTENANCE COOLANT MANUAL TRANSMISSION OIL REAR AXLE OIL CLUTCH / BRAKE PEDAL FREE-PLAY BRAKE OIL RESERVOIR BRAKE HYDRAULIC FLUID FRONT BRAKE PAD FRONT BRAKE CALIPERS/CYLINDERS/DISC REAR BRAKE DRUMS/LININGS/CYLINDERS PARKING BRAKE TIRE CONDITION/PRESSURE EXHAUST SYSTEM/MOUNTING STEERING JOINT/RACK/BOX/OIL LEAKS SUSPENSION JOINT/SEALS FRONT WHEEL BEARING COOLANT HOSES BRAKE PIPE CORROSION CLIMATE CONTROL AIR FILTER AIR CONDITIONING REFRIGERANT POWER STEERING PUMP AND HOSES
75 60
I I I I I I I I I 90 72
R II I I I I I I I I I I I I
60 48
II I I I I I I I I I I I I I I
30 24
I I I I I I I I I I I I I I I
7.5
6
See Note (1), (2), (3)
Note: (1) At first, replace at 100,000 km (62,500 miles) or 60 months: after that, replace every 40,000 km (25,000 miles) or 24 months.
(2) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(3) For your convenience, it can be replaced prior to it's interval when you do maintenance of other items. (4) Inspect every day. (5) Clean it every 10,000 KM or 6 month, or more frequently.
See Note (4) See Note (5)