5VEHICLE MAINTENANCE REQUIREMENTS
4SCHEDULED MAINTENANCE
F030A01A-GAT The following maintenance services must be performed to assure good vehicle control and performance. Keep receipts for
all vehicle services to protect your warranty. Where both mileage and time are shown, the frequency of service is determinedby whichever occurs first. F030B04MC-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
ENGINE CONTROL SYSTEM MAINTENANCE (GASOLINE) ENGINE OIL & FILTERDRIVE BELT (WATER PUMP, ALTERNATOR & A/CON) FUEL FILTER (MPI TYPE) See Note (2) FUEL LINES, FUEL HOSES & CONNECTIONS TIMING BELT VAPOR HOSE & FUEL FILLER CAP VACUUM HOSE AIR CLEANER FILTER FUEL TANK AIR FILTER SPARK PLUGS
NO. DESCRIPTION10584
R
I I
R
I I 120
96
R II
R I I I
R
I I
9072
R I I I I
RR R
7560
R
I I
R
I I
6048
R II
R I I I
R
I I
4536
R
I I
R R R
3024
R I I I I
R
I I
1512
R
I I
R
I I
KILOMETERS X 1000MONTHS
Replace every 40,000 km
For Middle East Except Middle East
Replace every 10,000 km or 12 months *For Middle East Except Middle East
For Europe Except Europe
Replace every 135,000 km or 108 months
1 23 4 5 6 7 8 9
10 For Europe Except Europe
See Note (1)
5
VEHICLE MAINTENANCE REQUIREMENTS
5
F030D04MC-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL & FILTER See Note (1)AIR CLEANER FILTER
FUEL FILTER CARTRIDGESee Note (2)
DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR & A/CON)FUEL LINES, FUEL HOSE & CONNECTIONS
NO. DESCRIPTION
1 23
4 5 120
96
I
R R
I105 84
I I90 72R I
R
I75 60
I I60 48 I
RR
I45 36
R
I30 24 II
R
I
1512
I IKILOMETERS X 1000 MONTHS
Note : (1) Every 500 km or before starting a long trip : "I" (2) This interval depends on fuel quality. It is applicable only when using a qualified fuel, "EN 590 or equivalent". If the die sel
fuel specifications don't meet the European standards EN 590, replace it more frequently. Consult an authorized Hyundai dealer for details.In case of low engine power or fuel pressure decrease of the fuel filter, replace fuel filter immediately regardless of maintenance schedule.
(3) At first, inspect at 80,000 km or 48 months : after that, inspect every 20,000 km or 12 months.
For Europe Except Europe Replace every 10,000 km or 12 months
For Europe Except Europe
Replace every 20,000 km or 12 months
Note : * Driving in summer season temperature over 40°C (104°F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,YEMEN
ETC) or driving over 170 km/h must conform the severe driving condition.
(1) At first, inspect at 90,000 km or 72 months : after that, inspect every 30,000 km or 24 months. (2) In case of hard starting or abnormal fuel pressure, replace the fuel filter immediately regardless of maintenance schedule.
See Note (3)
5VEHICLE MAINTENANCE REQUIREMENTS
8
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EXPLANATION OF SCHED- ULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked period-ically for proper tension and adjusted as necessary. F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians. F060D01TB-GAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and connections for leakage and damage. Have a trained technician replace any damaged or leaking parts immedi-ately.
WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec-onds after shutting off engine. High pressure pump, rail, injectors and high pressure pipes are subjectedto high pressure even after the en- gine has been switched off. The fuel jet produced by fuel leaks maycause serious injury, if it contacts with the body. People using pace- makers should not move closerthan 30cm to the ECU or wiring harness within the engine room with the engine running, since the highcurrents in the Common Rail sys- tem produce considerable magnetic fields.
5
VEHICLE MAINTENANCE REQUIREMENTS
9
F060H01A-AAT
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is
recommended when the filter is re- placed. F060J01A-AAT
o Spark Plugs (For Gasoline Engine)
Make sure to install new spark plugs of the correct heat range. F070C01A-AAT o Coolant The coolant should be changed at the intervals specified in the mainte- nance schedule.
F060E01MC-AAT
o Timing Belt (Gasoline)
Inspect all parts related to the timing
belt for damage and deformation.Replace any damaged parts immedi- ately.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap
should be inspected at those intervalsspecified in the maintenance sched-ule. Make sure that a new vapor hose or fuel filler cap is correctly replaced. F060F01A-AAT
o Vacuum, Crankcase Ventila-
tion Hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Partic- ular attention should be paid to exam- ine those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold.
Inspect the hose routing to assure
that the hoses do not come in contactwith any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidenceof deterioration or damage. F070B01A-GAT o Cooling System Check the cooling system part, such as radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts.
Engine Compartment .................................................... 6-2
General Checks ........................................................... 6-5
Maintenance Precautions ............................................. 6-6
Checking the Engine Oil ............................................... 6-6
Checking and Changing the Engine Coolant ...............6-10
Changing the Air Cleaner Filte r ....................................6-12
Checking the Transaxle Oil (Manual ) ..........................6-14
Checking the Transaxle Fluid (Automatic)..................6-15
Checking the B rakes ................................................... 6-17
Checking the Clutch Fluid ............................................ 6-18
Air Conditioning Care ................................................... 6-18
Changing the Climate Control Air Filter........................ 6-19
Checking and Replacing Fuses .................................. 6-20
Checking the Battery ................................................... 6-22
Power Steering Fluid Level .......................................... 6-24
Removal of Water from the Fuel Filter .........................6-25
Headlight Aiming Adjustment ....................................... 6-26
Replacement of Light Bulbs ......................................... 6-27
Bulb Wattage ............................................................... 6-34
Fuse Panel Description ............................................... 6-35
DO-IT-YOURSELF MAINTENANCE
6
6
6 DO-IT-YOURSELF MAINTENANCE
4
G010C01MC-GAT Diesel Engine (1.5L)
OMC059002L
1. Engine coolant reservoir ....... 6-11
2. Engine oil filler cap................. 6-8
3. Brake fluid reservoir ............. 6-17
4. Air cleaner ........................... 6-12
5. Fuel filter .............................. 6-25 6. Fuse/Relay box ....................
6-20
7. Windshield washer fluid reservoir
cap ...................................... 6-14
8. Power steering fluid reservoir (If Installed) .......................... 6-24 9. Engine oil level dipstick ......... 6-8
10. Radiator
cap ......................... 6-10
11. Battery ................................. 6-22
CAUTION:
When inspecting or servicingthe engine, you should handletools and other heavy objects carefully so that the plastic cover of the engine is not damaged.
!
6 DO-IT-YOURSELF MAINTENANCE
16
!!WARNING:
The cooling fan is controlled by en- gine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As theengine coolant temperature decreas- es, the fan will automatically shut off. This is a normal condition. WARNING (
Diesel only):
Never work on injection system withengine running or within 30 seconds after shutting off engine. High pres- sure pump, rail, injectors and highpressure pipes are subjected to high pressure even after the engine has been switched off. The fuel jet pro-duced by fuel leaks may cause seri- ous injury, if it contacts with the body. People using pacemakersshould not move closer than 30cm to the ECU or wiring harness within the engine room with the engine run-ning, since the high currents in the Common Rail system produce con- siderable magnetic fields.
G110D03MC
Fluid level should be within "HOT" range
3. Confirm if the fluid level is in the “HOT” range on the level gauge. If the fluid level is lower, add the speci- fied fluid from the fill hole. If the fluidlevel is higher, drain the fluid from the drain hole.
4. If the fluid level is checked in cold
condition[fluid temperature 20~30°C(68~86°F)], add the fluid to the “COLD” line and then recheck the fluid levelaccording to the above step 2.
6
DO-IT-YOURSELF MAINTENANCE
25REMOVAL OF WATER FROM THE FUEL FILTER
1JBA7504
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steering hose connections for fluid leakage at regular intervals. The power steering hoses should be re-placed if there is severe surface crack- ing, scuffing or worn spots. Deteriora- tion of the hose could cause prema-ture failure. G300A02MC-GAT (DIESEL ENGINE) If the fuel filter warning light illuminates during driving, it indicates that waterhas accumulated in the fuel filter. If this occurs, remove the water as soon as possible. NOTE: It is recommended that water accu- mulated in the fuel filter should be removed by an authorized Hyundaidealer.
NOTE:
o Grinding noise from the power
steering pump may be heard im- mediately after the engine is startedin extremely cold conditions (be- low - 20°C). If the noise stops during warm up, there is no ab-normal function in the system. It is due to a power steering fluid characteristic in extremely coldconditions.
o Do not start the engine when the
power steering oil reservoir isempty.
!WARNING:
Be sure to carefully wipe away any water drained out in this manner, because the fuel mixed in the watermight be ignited and result in a fire. Extracting air in the fuel filter If you drove until you have no fuel left or if you replaced the fuel filter, be sure to extract air in the fuel system as itmakes you difficult to start the engine.
1. Remove the air extract nozzle cap on the fuel filter.
2. Pump up and down until the fuel
flows out of the plug opening.
NOTE:
o Use cloths when you extract air so that the fuel is not sprayed around.
o Clean the fuel around the fuel filter or the injection pump before start- ing the engine to prevent fire.
o Finally, check each part if the fuel is leaking.