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5
VEHICLE MAINTENANCE REQUIREMENTS
5
F030D04MC-GAT R :Replace I : Inspect and, after Inspection, clean, adjust, repair or replace if necessary
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL & FILTER See Note (1)AIR CLEANER FILTER
FUEL FILTER CARTRIDGESee Note (2)
DRIVE BELT (FOR P/STR'G PUMP, ALTERNATOR & A/CON)FUEL LINES, FUEL HOSE & CONNECTIONS
NO. DESCRIPTION
1 23
4 5 120
96
I
R R
I105 84
I I90 72R I
R
I75 60
I I60 48 I
RR
I45 36
R
I30 24 II
R
I
1512
I IKILOMETERS X 1000 MONTHS
Note : (1) Every 500 km or before starting a long trip : "I" (2) This interval depends on fuel quality. It is applicable only when using a qualified fuel, "EN 590 or equivalent". If the die sel
fuel specifications don't meet the European standards EN 590, replace it more frequently. Consult an authorized Hyundai dealer for details.In case of low engine power or fuel pressure decrease of the fuel filter, replace fuel filter immediately regardless of maintenance schedule.
(3) At first, inspect at 80,000 km or 48 months : after that, inspect every 20,000 km or 12 months.
For Europe Except Europe Replace every 10,000 km or 12 months
For Europe Except Europe
Replace every 20,000 km or 12 months
Note : * Driving in summer season temperature over 40°C (104°F - SAUDI, UAE, OMAN, KUWAIT, BAHRAIN, QATAR, IRAN,YEMEN
ETC) or driving over 170 km/h must conform the severe driving condition.
(1) At first, inspect at 90,000 km or 72 months : after that, inspect every 30,000 km or 24 months. (2) In case of hard starting or abnormal fuel pressure, replace the fuel filter immediately regardless of maintenance schedule.
See Note (3)
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5VEHICLE MAINTENANCE REQUIREMENTS
8
!
EXPLANATION OF SCHED- ULED MAINTENANCE ITEMS
F060M01A-AAT
o Engine Oil and Filter The engine oil and filter should be changed at the intervals specified in the maintenance schedule. If the car is being driven in severe conditions,more frequent oil and filter changes are required. F060B01A-AAT
o Drive Belts Inspect all drive belts for evidence of cuts, cracks, excessive wear or oil saturation and replace if necessary. Drive belts should be checked period-ically for proper tension and adjusted as necessary. F060C01A-AAT
o Fuel Filter
A clogged filter can limit the speed at
which the vehicle may be driven, dam-age the emission system and cause hard starting. If an excessive amountof foreign matter accumulates in the fuel tank, the filter may require re- placement more frequently. After installing a new filter, run the
engine for several minutes, and checkfor leaks at the connections. Fuel fil- ters should be installed by trained technicians. F060D01TB-GAT
o Fuel Lines, Fuel Hoses and
Connections
Check the fuel lines, fuel hoses and connections for leakage and damage. Have a trained technician replace any damaged or leaking parts immedi-ately.
WARNING (Diesel only):
Never work on injection system with
engine running or within 30 sec-onds after shutting off engine. High pressure pump, rail, injectors and high pressure pipes are subjectedto high pressure even after the en- gine has been switched off. The fuel jet produced by fuel leaks maycause serious injury, if it contacts with the body. People using pace- makers should not move closerthan 30cm to the ECU or wiring harness within the engine room with the engine running, since the highcurrents in the Common Rail sys- tem produce considerable magnetic fields.
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6 DO-IT-YOURSELF MAINTENANCE
16
!!WARNING:
The cooling fan is controlled by en- gine coolant temperature and may sometimes operate even when the engine is not running. Use extremecaution when working near the blades of the cooling fan, so that you are not injured by a rotating fan blade. As theengine coolant temperature decreas- es, the fan will automatically shut off. This is a normal condition. WARNING (
Diesel only):
Never work on injection system withengine running or within 30 seconds after shutting off engine. High pres- sure pump, rail, injectors and highpressure pipes are subjected to high pressure even after the engine has been switched off. The fuel jet pro-duced by fuel leaks may cause seri- ous injury, if it contacts with the body. People using pacemakersshould not move closer than 30cm to the ECU or wiring harness within the engine room with the engine run-ning, since the high currents in the Common Rail system produce con- siderable magnetic fields.
G110D03MC
Fluid level should be within "HOT" range
3. Confirm if the fluid level is in the “HOT” range on the level gauge. If the fluid level is lower, add the speci- fied fluid from the fill hole. If the fluidlevel is higher, drain the fluid from the drain hole.
4. If the fluid level is checked in cold
condition[fluid temperature 20~30°C(68~86°F)], add the fluid to the “COLD” line and then recheck the fluid levelaccording to the above step 2.
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6 DO-IT-YOURSELF MAINTENANCE
26HEADLIGHT AIMING ADJUSTMENT
5. Open the hood.
6. Draw the vertical line (through the
center of each headlight beam pat-tern) and the horizontal line (throughthe center of each headlight beam pattern) on the aiming screen. And then, draw a horizontal parallel line at 30 mm (1.18 in.) under the horizontal line.
7. Adjust each cut-off line of the low beam to the parallel line with a phillipsscrewdriver - VERTICAL AIMING.
8. Adjust each cut-off line of the low
beam to each vertical line with aphillips screwdriver - HORIZONTAL AIMING. Horizontal aiming
Vertical aiming
If the vehicle has had front body repair and the headlight assembly has beenreplaced, an headlight aiming should be checked using an aiming screen as shown in the illustration. Turn on theheadlight switch. (Low Beam Position)
1. Adjust headlights so that main axisof light is parallel to center line of the body and is aligned with point "P" shown in the illustration.
2. Dotted lines in the illustration show the center of headlights.
G290B01MC-GAT Adjustment After Headlight As- sembly Replacement
G290A03A-GAT Before performing aiming adjustment, make sure of the following.
1. Keep all tires inflated to the correct
pressure.
2. Place the vehicle on level ground
and press the front bumper and rear bumper down several times. Place the vehicle at a distance of 3,000 mm (118 in.) from the test wall.
3. See that the vehicle is unloaded (except for full levels of coolant,engine oil and fuel, and spare tire,jack, and tools). Have the driver or equivalent weight placed in driver's seat.
4. Clean the head lights lenses and turn on the headlight (low beam). G290B01B
LW
H
H Cut-off line
Ground line
"P"
Horizontal line
Vertical line30 mm
G290A03MC