3 WHAT TO DO IN AN EMERGENCY
4
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IF THE ENGINE OVERHEATS
D030A02TB-AAT If your temperature gauge indicates overheating, you experience a loss of power, or hear loud pinging or knock- ing, the engine is probably too hot. Ifthis happens to you, you should:
1. Pull off the road and stop as soon as it is safe to do so.
2. Place the gear selector lever in "P"
(automatic), or neutral (manual transaxle) and set the parking brake. If the air conditioning is on, turn it off.
3. If engine coolant is running out un- der the car or steam is coming outfrom underneath the hood, stop theengine. Do not open the hood until the engine coolant has stopped running or the steaming has stopped.If there is no visible loss of engine coolant and no steam, leave the engine running and check to be surethe engine cooling fan is operating. If the fan is not running, turn the engine off.
5. Start the engine in the car with the
discharged battery using the nor-mal starting procedure. After the engine starts, leave the jumper cables connected and let the enginerun at fast idle or about 2,000 rpm for several minutes.
6. Carefully remove the jumper cables in the reverse order of attachment.
If you do not know why your battery became discharged (because the lights were left on, etc.), have the charging system checked by your Hyundaidealer. 4. Check to see if the water pump drive
belt is missing. If it is not missing,check to see that it is tight. If the drive belt seems to be satisfactory, check for coolant leaking from theradiator, hoses or under the car. (If the air conditioning had been in use, it is normal for cold water to bedraining from it when you stop).
WARNING:
While the engine is running, keephair, hands, and clothing away from moving parts such as the fan and drive belts to prevent injury.
3
WHAT TO DO IN AN EMERGENCY
5SPARE TIRE
!!WARNING (Diesel Only):
Never work on injection system with engine running or within 30 sec- onds after shutting off engine. High pressure pump, rail, injectors andhigh pressure pipes are subject to high pressure even after the engine stopped. The fuel jet produced byfuel leaks may cause serious in- jury, if it touch the body. People using pacemakers should not movethan 30cm closer to the ECU or wiring harness within the engine room while engine is running, sincethe high currents in the Common Rail system produce considerable magnetic fields. WARNING:
Do not remove the radiator cap whenthe engine is hot. This may result incoolant being blown out of the open- ing and cause serious burns.
6. If you cannot find the cause of the overheating, wait until the engine temperature has returned to nor-mal. Then, if the engine coolant has been lost, carefully add coolant to the reservoir (Page 6-11) to bring thefluid level in the reservoir up to the halfway mark.
7. Proceed with caution, keeping alert
for further signs of overheating. Ifoverheating happens again, call a Hyundai dealer for assistance.
!
5. If the water pump drive belt is broken
or coolant is leaking out, stop the engine immediately and call the near- est Hyundai dealer for assistance. CAUTION:
Serious loss of engine coolant indi- cates there is a leak in the coolingsystem and this should be checked as soon as possible by a Hyundai dealer.
Inflation Pressure
Tire Size
T115/70D15, T125/80D15 420 kPa (60 psi)
2. The spare tire should only be used temporarily and should be returned to the luggage compartment as soon as the original tire can be repaired or replaced.
3. Continuous use at speeds of over 80 km/h (50 mph) is not recommended.
4. As the temporary spare tire is spe-
cifically designed for your car, it should not be used on any other vehicle.
D040A01MC-GAT TEMPORARY SPARE TIRE (If Installed) The following instructions for the tem- porary spare tire should be observed:
1. Check inflation pressure as soon as
practical after installing the spare tire, and adjust to the specified pres- sure. The tire pressure should be periodically checked and maintainedat the specified pressure while the tire is stored.
Spare Tire Pressure
5VEHICLE MAINTENANCE REQUIREMENTS
2MAINTENANCE INTERVALS
F010C01A-GAT
Specified Scheduled Procedures
These are the procedures such as
inspections, adjustments and replace- ments that are listed in the mainte-nance charts starting on page 5-4. These procedures must be performed at the intervals shown in the mainte-nance schedule to assure that your warranty remains in effect. Although it is strongly recommended that they beperformed by the factory-trained or distributor-trained technicians at your Hyundai dealer, these procedures maybe performed at any qualified service facility. F010D01A-GAT
General Checks
These are the regular checks you should perform when you drive your Hyundai or you fill the fuel tank. A list of these items will be found on page6-5.
F010A01A-GAT Service Requirements To assure that you receive the great- est number of kilometers of satisfying operation from your Hyundai, certain maintenance procedures must beperformed. Although careful design and engineering have reduced these to a minimum, those that are requiredare of the utmost importance.It is your responsibility to have thesemaintenance procedures performed to comply with the terms of the war- ranties covering your new Hyundai.The Service Passport supplied with your new vehicle provides further in- formation about these warranties.
F010B01A-AAT
Maintenance Requirements
The maintenance required for your
Hyundai can be divided into three main areas:
o Specified scheduled procedures
o General checks
o Do-it-yourself maintenance It is suggested that genuine Hyundai
service parts be used for any requiredrepairs or replacements. Other parts of equivalent quality such as engine oil, engine coolant, manual or autotransaxle oil, brake fluid and so on which are not supplied by Hyundai Motor Company or its distributor maybe used without affecting your war- ranty coverage but you should always be sure these are equivalent to thequality of the original Hyundai parts. Your Service Passport provides fur- ther information about your warrantycoverage.
5VEHICLE MAINTENANCE REQUIREMENTS
6
F030C03MC-GAT R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) When adding coolant, use only a qualified coolant additive for your vehicle and never mix hard water in the coolant filled at the factory. An improper coolant mixture can result in serious malfunction or engine damage.
(2) At first, replace at 100,000 km or 60 months : after that, replace every 40,000 km or 24 months.
(3) At first, replace at 48,000 km or 24 months : after that, replace every 40,000 km or 24 months.
* For your convenience, it can be replaced prior to it's interval when you do maintenance of other items.
NO.
1 23 45 6 789
10 11 12131415 DESCRIPTION
GENERAL MAINTENANCECOOLING SYSTEM COOLANT See Note (1)
MANUAL TRANSAXLE OIL AUTOMATIC TRANSAXLE FLUIDBRAKE HOSES AND LINES BRAKE FLUID REAR BRAKE DRUMS/LININGS, PARKING BRAKEBRAKE PADS, CALIPERS AND ROTORSEXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM BALL JOINT POWER STEERING PUMP, BELT AND HOSESDRIVE SHAFTS AND BOOTSAIR CONDITIONING REFRIGERANTCLIMATE CONTROL AIR FILTER
120 96
I I IIII I IIII I I
R
105
84
I I I IIII I
R
90 72
I I II I IIII I I
R
7560
I I I IIII I
R
60 48
I I IIII I IIII I I
R
4536
I I I IIII I
R
30 24
I I II I IIII I I
R
1512
I I I IIII I
R
KILOMETERS X 1000 MONTHS
See Note (2)* See Note (3)*European Community Only Except European Community
5
VEHICLE MAINTENANCE REQUIREMENTS
9
F060H01A-AAT
o Air Cleaner Filter A Genuine Hyundai air cleaner filter is
recommended when the filter is re- placed. F060J01A-AAT
o Spark Plugs (For Gasoline Engine)
Make sure to install new spark plugs of the correct heat range. F070C01A-AAT o Coolant The coolant should be changed at the intervals specified in the mainte- nance schedule.
F060E01MC-AAT
o Timing Belt (Gasoline)
Inspect all parts related to the timing
belt for damage and deformation.Replace any damaged parts immedi- ately.
F060G01A-AAT
o Vapor Hose and Fuel Filler Cap
The vapor hose and fuel filler cap
should be inspected at those intervalsspecified in the maintenance sched-ule. Make sure that a new vapor hose or fuel filler cap is correctly replaced. F060F01A-AAT
o Vacuum, Crankcase Ventila-
tion Hoses
Inspect the surface of hoses for evi-
dence of heat and/or mechanical dam-age. Hard and brittle rubber, cracking, tears, cuts, abrasions, and excessiveswelling indicate deterioration. Partic- ular attention should be paid to exam- ine those hose surfaces nearest tohigh heat sources, such as the ex- haust manifold.
Inspect the hose routing to assure
that the hoses do not come in contactwith any heat source, sharp edges or moving component which might causeheat damage or mechanical wear. Inspect all hose connections, such as clamps and couplings, to make surethey are secure, and that no leaks are present. Hoses should be replaced immediately if there is any evidenceof deterioration or damage. F070B01A-GAT o Cooling System Check the cooling system part, such as radiator, coolant reservoir, hoses and connections for leakage and dam- age. Replace any damaged parts.
Engine Compartment .................................................... 6-2
General Checks ........................................................... 6-5
Maintenance Precautions ............................................. 6-6
Checking the Engine Oil ............................................... 6-6
Checking and Changing the Engine Coolant ...............6-10
Changing the Air Cleaner Filte r ....................................6-12
Checking the Transaxle Oil (Manual ) ..........................6-14
Checking the Transaxle Fluid (Automatic)..................6-15
Checking the B rakes ................................................... 6-17
Checking the Clutch Fluid ............................................ 6-18
Air Conditioning Care ................................................... 6-18
Changing the Climate Control Air Filter........................ 6-19
Checking and Replacing Fuses .................................. 6-20
Checking the Battery ................................................... 6-22
Power Steering Fluid Level .......................................... 6-24
Removal of Water from the Fuel Filter .........................6-25
Headlight Aiming Adjustment ....................................... 6-26
Replacement of Light Bulbs ......................................... 6-27
Bulb Wattage ............................................................... 6-34
Fuse Panel Description ............................................... 6-35
DO-IT-YOURSELF MAINTENANCE
6
6
6 DO-IT-YOURSELF MAINTENANCE
2ENGINE COMPARTMENT
G010A01MC-GAT Gasoline Engine (1.4L)
1. Engine coolant reservoir ....... 6-11
2. Engine oil filler cap ................. 6-8
3. Brake fluid reservoir ............. 6-17
4. Air cleaner ........................... 6-12
5. Fuse/Relay box .................... 6-206. Windshield washer fluid reservoir
cap ...................................... 6-14
7. Power steering fluid reservoir (If Installed) .......................... 6-24
8. Engine oil level dipstick ......... 6-8 9. Radiator
cap ......................... 6-10
10. Automatic transaxle fluid level dipstick (If Installed) ............ 6-16
11. Battery ................................. 6-22
G010A02MC
CAUTION:
When inspecting or servicing the engine, you should handletools and other heavy objects carefully so that the plastic cover of the engine is notdamaged.
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6
DO-IT-YOURSELF MAINTENANCE
3
G010B01MC-GAT Gasoline Engine (1.6L)
1. Engine coolant reservoir .......
6-11
2. Engine oil filler cap ................. 6-8
3. Brake fluid reservoir ............. 6-17
4. Air cleaner ........................... 6-125. Windshield washer fluid reservoir
cap ...................................... 6-14
6. Power steering fluid reservoir (If Installed) .......................... 6-24
7. Engine oil level dipstick ......... 6-8 8. Radiator
cap ......................... 6-10
9. Automatic transaxle fluid level dipstick (If Installed) ............ 6-16
10. Battery ................................. 6-22
11. Fuse/Relay box .................... 6-20
OMC059036
CAUTION:
When inspecting or servicing the engine, you should handletools and other heavy objects carefully so that the plastic cover of the engine is notdamaged.
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