
How to Add Coolant to the Coolant
Surge Tank for Gasoline Engines
If the vehicle has a diesel engine, see“Cooling System”
in the DURAMAX®Diesel Supplement for the proper
coolant fill procedure.
{WARNING:
You can be burned if you spill coolant on hot
engine parts. Coolant contains ethylene glycol
and it will burn if the engine parts are hot enough.
Do not spill coolant on a hot engine.
Notice: This vehicle has a specific coolant fill
procedure. Failure to follow this procedure could
cause the engine to overheat and be severely
damaged.
{WARNING:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can cause injury. Keep hands, clothing, and tools
away from any underhood electric fan.
{WARNING:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the coolant surge
tank pressure cap —even a little —they can come
out at high speed. Never turn the cap when the
cooling system, including the coolant surge tank
pressure cap, is hot. Wait for the cooling system
and coolant surge tank pressure cap to cool if you
ever have to turn the pressure cap.
If no coolant is visible in the surge tank, add coolant
as follows:
1. Remove the coolant surge tank pressure
cap when the cooling
system, including the
coolant surge tank
pressure cap and
upper radiator hose, is
no longer hot.
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Turn the pressure cap slowly counterclockwise
about one full turn. If you hear a hiss, wait for that
to stop. A hiss means there is still some
pressure left.
2. Keep turning the pressure cap slowly, and remove it.
3. Fill the coolant surge tank with the proper mixtureto the FULL COLD mark.
4. With the coolant surge tank pressure cap off, start the engine and let it run until the engine coolant
temperature gage indicates approximately
195°F (90°C). By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge
tank until the level reaches the FULL COLD mark.
5. Replace the pressure cap. Be sure the pressure cap is hand-tight and fully seated.
6. Verify coolant level after engine is shut off and the coolant is cold. If necessary, repeat coolant fill
procedure Steps 1 through 6.
Notice: If the pressure cap is not tightly installed,
coolant loss and possible engine damage may
occur. Be sure the cap is properly and tightly
secured.
Engine Overheating
If the vehicle has the DURAMAX®Diesel engine, see
the DURAMAX®Diesel manual for more information.
The vehicle has several indicators to warn of engine
overheating.
You will find a coolant temperature gage on the
vehicle's instrument panel. See Engine Coolant
Temperature Gage on page 4‑41.
In addition, you will find ENGINE OVERHEATED STOP
ENGINE, ENGINE OVERHEATED IDLE ENGINE, and
ENGINE POWER IS REDUCED messages in the Driver
Information Center (DIC) on the instrument panel.
See DIC Warnings and Messages on page 4‑65.
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You may decide not to lift the hood when this warning
appears, but instead get service help right away.
SeeRoadside Assistance Program on page 8‑7.
If you do decide to lift the hood, make sure the vehicle
is parked on a level surface.
Then check to see if the engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they are not, do not continue to run the
engine and have the vehicle serviced.
Notice: Engine damage from running your engine
without coolant is not covered by your warranty.
See Overheated Engine Protection Operating Mode
on page 6‑36for information on driving to a safe
place in an emergency.
Notice: If the engine catches fire while driving
with no coolant, the vehicle can be badly damaged.
The costly repairs would not be covered by the
vehicle warranty. See Overheated Engine Protection
Operating Mode
on page 6‑36for information on
driving to a safe place in an emergency.
If Steam Is Coming From The Engine
Compartment
{WARNING:
Steam from an overheated engine can burn you
badly, even if you just open the hood. Stay away
from the engine if you see or hear steam coming
from it. Turn it off and get everyone away from the
vehicle until it cools down. Wait until there is no
sign of steam or coolant before you open
the hood.
If you keep driving when the vehicles engine is
overheated, the liquids in it can catch fire. You or
others could be badly burned. Stop the engine if it
overheats, and get out of the vehicle until the
engine is cool.
See Overheated Engine Protection Operating
Mode
on page 6‑36for information on driving to
a safe place in an emergency.
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If No Steam Is Coming From The
Engine Compartment
The ENGINE OVERHEATED STOP ENGINE or the
ENGINE OVERHEATED IDLE ENGINE message, along
with a low coolant condition, can indicate a serious
problem.
If you get an engine overheat warning, but see or hear
no steam, the problem may not be too serious.
Sometimes the engine can get a little too hot when you:
.Climb a long hill on a hot day.
.Stop after high-speed driving.
.Idle for long periods in traffic.
.Tow a trailer. SeeTowing a Trailer on page 5‑50.
If you get the ENGINE OVERHEATED STOP ENGINE
or the ENGINE OVERHEATED IDLE ENGINE message
with no sign of steam, try this for a minute or so: 1. Turn the air conditioning off.
2. Turn the heater on to the highest temperature and to the highest fan speed. Open the windows as
necessary.
3. If you are stopped in a traffic jam, apply the brake, shift to N (Neutral); otherwise, shift to the highest
gear while driving —D (Drive) or 3 (Third). If the temperature overheat gage is no longer in the
overheat zone or an overheat warning no longer
displays, the vehicle can be driven. Continue to drive
the vehicle slow for about 10 minutes. Keep a safe
vehicle distance from the car in front of you. If the
warning does not come back on, continue to drive
normally.
If the warning continues, pull over, stop, and park the
vehicle right away.
If there is no sign of steam, idle the engine for
five minutes while parked. If the warning is still
displayed, turn off the engine until it cools down. Also,
see
“Overheated Engine Protection Operating Mode”
later in this section.
Overheated Engine Protection
Operating Mode
If an overheated engine condition exists and the
REDUCED ENGINE POWER message is displayed, an
overheat protection mode which alternates firing groups
of cylinders helps prevent engine damage. In this mode,
you will notice a loss in power and engine performance.
This operating mode allows the vehicle to be driven to a
safe place in an emergency. Driving extended
miles (km) and/or towing a trailer in the overheat
protection mode should be avoided.
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Do not top off the brake fluid. Adding fluid does not
correct a leak. If fluid is added when the linings are
worn, there will be too much fluid when new brake
linings are installed. Add or remove brake fluid, as
necessary, only when work is done on the brake
hydraulic system.
{WARNING:
If too much brake fluid is added, it can spill on the
engine and burn, if the engine is hot enough. You
or others could be burned, and the vehicle could
be damaged. Add brake fluid only when work is
done on the brake hydraulic system. See
“Checking Brake Fluid”in this section.
Refer to the Maintenance Schedule to determine when
to check the brake fluid. See Scheduled Maintenance
on page 7‑3.
Checking Brake Fluid
Check brake fluid by looking at the brake fluid reservoir.
SeeEngine Compartment Overview on page 6‑16.
The fluid level should be
above MIN. If it is not,
have the brake hydraulic
system checked to see if
there is a leak.
After work is done on the brake hydraulic system, make
sure the level is above the MIN but not over the
MAX mark.
What to Add
Use only new DOT 3 brake fluid from a sealed
container. See Recommended Fluids and Lubricantson
page 7‑12.
Always clean the brake fluid reservoir cap and the area
around the cap before removing it. This helps keep dirt
from entering the reservoir.
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{WARNING:
With the wrong kind of fluid in the brake hydraulic
system, the brakes might not work well. This could
cause a crash. Always use the proper brake fluid.
Notice:
.Using the wrong fluid can badly damage
brake hydraulic system parts. For example,
just a few drops of mineral-based oil, such
as engine oil, in the brake hydraulic system
can damage brake hydraulic system parts
so badly that they will have to be replaced.
Do not let someone put in the wrong kind
of fluid.
.If brake fluid is spilled on the vehicle's
painted surfaces, the paint finish can be
damaged. Be careful not to spill brake
fluid on the vehicle. If you do, wash it off
immediately. See Washing Your Vehicle
on
page 6‑113
.
Brake Wear
This vehicle has front disc brakes and could have rear
drum brakes or rear disc brakes.
Disc brake pads have built-in wear indicators that make
a high-pitched warning sound when the brake pads are
worn and new pads are needed. The sound can come
and go or be heard all the time the vehicle is moving,
except when applying the brake pedal firmly.
{WARNING:
The brake wear warning sound means that soon
the brakes will not work well. That could lead to
an accident. When the brake wear warning sound
is heard, have the vehicle serviced.
Notice: Continuing to drive with worn-out brake
pads could result in costly brake repair.
Some driving conditions or climates can cause a brake
squeal when the brakes are first applied or lightly
applied. This does not mean something is wrong with
the brakes.
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Battery
If the vehicle is a Two‐mode Hybrid, see the Two‐mode
Hybrid manual for more information.
This vehicle has a maintenance free battery (or
batteries). Refer to the replacement number on the
original battery label when a new battery is needed.
SeeEngine Compartment Overview
on page 6‑16for
battery location.
{DANGER:
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
handling.
Vehicle Storage
{WARNING:
Batteries have acid that can burn you and gas
that can explode. You can be badly hurt if you are
not careful. See Jump Starting
on page 6‑44for
tips on working around a battery without
getting hurt.
Infrequent Usage: Remove the black, negative (−) cable
from the battery to keep the battery from running down.
Extended Storage: Remove the black, negative (−)
cable from the battery or use a battery trickle charger.
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Jump Starting
If the vehicle is a Two-mode Hybrid, see the Two-mode
Hybrid manual for more information.
If the vehicle's battery (or batteries) has run down, you
may want to use another vehicle and some jumper
cables to start your vehicle. Be sure to use the following
steps to do it safely.
{WARNING:
Batteries can hurt you. They can be dangerous
because:
.They contain acid that can burn you.
.They contain gas that can explode or ignite.
.They contain enough electricity to burn you.
If you do not follow these steps exactly, some or
all of these things can hurt you. Notice:
Ignoring these steps could result in costly
damage to the vehicle that would not be covered by
the warranty.
Trying to start the vehicle by pushing or pulling it
will not work, and it could damage the vehicle.
1. Check the other vehicle. It must have a 12-volt battery with a negative ground system.
Notice: If the other vehicle's system is not a 12-volt
system with a negative ground, both vehicles can
be damaged. Only use vehicles with 12-volt systems
with negative grounds to jump start your vehicle.
2. If you have a vehicle with a diesel engine with two batteries, you should know before you begin that,
especially in cold weather, you may not be able to
get enough power from a single battery in another
vehicle to start your diesel engine. If your vehicle
has more than one battery, using the battery
that is closer to the starter will reduce electrical
resistance. This is located on the passenger side,
in the rear of the engine compartment.
3. Get the vehicles close enough so the jumper cables can reach, but be sure the vehicles are not
touching each other. If they are, it could cause an
unwanted ground connection. You would not be
able to start your vehicle, and the bad grounding
could damage the electrical systems.
6-44